Fundamental Study on Alkali-Activated Slag System with Sodium Carbonate or Calcium Hydroxide

Cement as a building material, has high fluidity, compressive strength, and durability, but carbon dioxide emissions during cement production are a major problem. As one of the countermeasures, alkali-activated cement using blast furnace slag powder with alkaline stimulants is considered to be a very promising solution for reducing carbon dioxide emissions, but there is a lack of information about the fundamental properties of alkali-activated materials. This study presents an experimental investigation of the fundamental properties of an alkali-activated slag system with sodium carbonate (NC) and calcium hydroxide (CH). The effects of calcium sulfo-aluminate (CSA) and shrinkage reducing agent (SRA) on the properties of blast furnace slag (BFS) based alkali-activated mixture were also investigated. In the experiments, fundamental characteristics including compressive strength, drying shrinkage, and water penetration tests of mortar were evaluated. Porosity, pH, and ignition loss were measured to verify the effectiveness of the materials. The experimental investigation revealed that the compressive strength was increased with the increasing replacement rates of NC in the BFS mortar, and in the case of water to BFS ratio of 0.45 with sodium carbonation addition contents 10 wt.%, the compressive strength for 28 days of curing reaches more than 50 MPa. Low water to BFS ratio and higher addition ratio of NC had a positive effect on the compressive strength development of mortar. Incorporating NC into BFS would affect the decrease in porosity and increase in ignition loss, leading to higher compressive strength. There was a negligible change to the compressive strength, porosity, pH, and ignition loss of BFS samples made with CH, thus, the addition rates of CH to BFS have no or little significant effect on the fundamental properties of alkali-activated cement. From the results of drying shrinkage and water penetration tests, the addition of NC and CH only to BFS exhibited poor drying shrinkage and water penetration characteristics. However, these problems may be overcome due to the use of CSA or SRA in the alkali-activated system made with NC or CH.

Hydration Characteristics and Microstructure of Alkali-Activated Slag Concrete: A Review

Alkali-activated slag concrete (AASC) is a new green building material. The amount of CO_(2) produced by AASC is 1/5th of that produced by ordinary Portland cement concrete (OPCC). In addition, AASC promotes the reuse of slag and other wastes and saves resources. Furthermore, the scope of use of slag has been expanded. The progress of the research on the hydration characteristics, microstructure, interfacial transition zone, and pore structure of AASC based on the relevant literatures was analyzed and summarized in this study. The influences of the slag composition, the type and dosage of the alkali activator, and the curing conditions on the hydration characteristics and the microstructure of the AASC were discussed. Relatively few research results on the microstructure of AASC are available, and the relevant conclusions are not completely consistent. Moreover, there are many constraints on the development of AASC (e.g., complex composition of raw materials of slag, large shrinkage deformation, and low fluidity). Therefore, further research is required.

A machine learning model to predict unconfined compressive strength of alkali-activated slag-based cemented paste backfill

The unconfined compressive strength(UCS)of alkali-activated slag(AAS)-based cemented paste backfill(CPB)is influenced by multiple design parameters.However,the experimental methods are limited to understanding the relationships between a single design parameter and the UCS,independently of each other.Although machine learning(ML)methods have proven efficient in understanding relationships between multiple parameters and the UCS of ordinary Portland cement(OPC)-based CPB,there is a lack of ML research on AAS-based CPB.In this study,two ensemble ML methods,comprising gradient boosting regression(GBR)and random forest(RF),were built on a dataset collected from literature alongside two other single ML methods,support vector regression(SVR)and artificial neural network(ANN).The results revealed that the ensemble learning methods outperformed the single learning methods in predicting the UCS of AAS-based CPB.Relative importance analysis based on the bestperforming model(GBR)indicated that curing time and water-to-binder ratio were the most critical input parameters in the model.Finally,the GBR model with the highest accuracy was proposed for the UCS predictions of AAS-based CPB.

Distribution of Na+and Mechanical Properties of Hardened Body of Alkali-activated Cementitious Materials

To explore the distribution of and the mechanical properties(compressive strength)of the hardened body of alkali slag-fly ash cementitious materials,this study was conducted by using the XRD,FTIR,SEM/EDS,and other test methods in three conditions:airtight drying(AD),airtight immersion(AI),and airtight soaking(AS).The 1D distribution law of free of hardened body under standard curing conditions was explored.The experimental results show that under standard curing conditions,the 1D distribution of within 0d-3 d shows a∨-shaped distribution,within 3-7 d show a∧-shaped distribution,and within 7-28 d tends to be balanced.The test results of leaching rate show that the free was the most stable under AD conditions and the hardened body bound the most by XRD,FTIR and SEM/EDS.And the compressive strength of the hardened body was the highest.The compressive strength of 28th reached 95.9 MPa.The definite distribution of provides an important reference for the strength development and durability evaluation of the hardened body of alkaliexcited cementitious materials.

Influence of Erosion Induced by NaCl on the Mechanical Performances of Alkali-Activated Mineral Admixtures

In this paper,the influence of NaCl freeze-thaw(F-T)cycles and dry-wet(D-W)alternations on theflexural,com-pressive and bonding strengths of alkali-activatedfly ash(FA)and a blast furnace slag powder(BFS)is investi-gated.The considered NaCl concentration is 3%.The effect of polypropylenefibers on the mechanical strengths is also examined.Scanning electron microscopy(SEM),thermogravimetry(TG)and X-ray diffraction(XRD)are selected to discern the mechanisms underpinning the NaCl-induced erosion.The obtained results indicate that the best results in terms of material resistance are obtained with admixtures containing 60%BFS and 40%FA in terms of mass ratio and 3%polypropylenefibers in terms of volume ratio.The maximum rates of decrease of theflexural,compressive and bonding strengths after 300 NaCl F-T cycles are 21.5%,20.3%and 22.6%,respec-tively.The corresponding rates of decrease due to NaCl D-W alternations are 28.1%,26.1%and 31.5%,respec-tively.The TG curves show that the alkali-activating activity of BFS is higher than that of FA.Moreover,in thefirst case,the microstructure of the hydration products is more compact.The results also show that NaCl F-T cycles lead to increasing cracks in the alkali-activated BFS.

Efficient Use of Steel Slag in Alkali-Activated Blast Furnace Slag Based Geopolymer

Energy shortage and the emission of greenhouse gases have become a global problem of urgent concern.Therefore,there is an urgent need to develop a low carbon building material.Geopolymers have become a hot topic due to their environmental sustainability and the feasibility of immobilizing industrial waste.In this paper,steel slag(SS)fines were investigated as auxiliary materials of blast furnace slag(BFS)based geopolymer.The hydration heat properties,flowability,compressive strength,sorptivity coefficient,X-ray diffraction(XRD),and scanning electron microscopy(SEM)of the geopolymer pastes were determined.The results showed that the incorporation of SS weakened the reactivity of the BFS-based geopolymer paste and improved the flow values of the paste.The compressive strength of the geopolymer with 20%SS content reached 117 MPa at 28 d.The geopolymer specimens with high compressive strength showed a low sorptivity coefficient.The microscopic results showed that the addition of the appropriate amount of SS reduced the cracks,improved the density of the geopolymer,and produced a geopolymer composite with excellent mechanical properties.

The Durability of Alkali-Activated Materials in Comparison with Ordinary Portland Cements and Concretes:A Review

China is the largest producer and user of ordinary Portland cement(OPC),and the rapid growth of infrastructure development demands more sustainable building materials for concrete structures.Alkali-activated materials(AAMs)are a new type of energy-saving and environmentally friendly building material with a wide range of potential applications.This paper compares the durability of AAMs and 0 PC-based materials un der sulfate attack,acid corrosion,carb on ation,and chloride penetratio n.Different AAMs have shown distinct durability properties due to different compositions being formed when different raw materials are used.According to the calcium(Ca)concentration of the raw materials,this paper interprets the deterioration mechanisms of three categories of AAMs:calcium-free,low-calcium,and calcium-rich.Conflicts found in the most recent research are highlighted,as they raise concerns regarding the consistenee and long-term properties of AAMs.Nevertheless,AAMs show better durability performances than OPC-based materials in general.

Clayey soil stabilization using alkali-activated volcanic ash and slag

Lime and Portland cement are the most widely used binders in soil stabilization projects.However,due to the high carbon emission in cement production,research on soil stabilization by the use of more environmentally-friendly binders with lower carbon footprint has attracted much attention in recent years.This research investigated the potential of using alkali-activated ground granulated blast furnace slag(GGBS)and volcanic ash(VA)as green binders in clayey soil stabilization projects,which has not been studied before.The effects of different combinations of VA with GGBS,various liquid/solid ratios,different curing conditions,and different curing periods(i.e.7 d,28 d and 90 d)were investigated.Compressive strength and durability of specimens against wet-dry and freeze-thaw cycles were then studied through the use of mechanical and microstructural tests.The results demonstrated that the coexistence of GGBS and VA in geopolymerization process was more effective due to the synergic formation of N-A-S-H and C-(A)-S-H gels.Moreover,although VA needs heat curing to become activated and develop strength,its partial replacement with GGBS made the binder suitable for application at ambient temperature and resulted in a remarkably superior resistance against wet-dry and freeze-thaw cycles.The carbon embodied of the mixtures was also evaluated,and the results confirmed the low carbon footprints of the alkali-activated mixtures.Finally,it was concluded that the alkali-activated GGBS/VA could be promisingly used in clayey soil stabilization projects instead of conventional binders.

Magnesia Modification of Alkali-Activated Slag Fly Ash Cement

A new type of magnesia modification alkali-activated cement was prepared, the strength, setting time, shrinkage ratio and cracking behavior, as well as the composition and structure of the hydration product were investigated. The results indicate that the setting time of this cement is similar to that of the ordinary commercial cements; its strength reaches the standard of 42.5 degree cement, its cracking resistance has been remarkably improved because of the micro-aggregate effect of fly ash and shrinkage compensating of magnesia.

Effect of activator on rheological properties of alkali-activated slag-fly ash pastes

The time-dependent rheological behaviors of alkali-activated cement(AAC)are expected to be precisely controlled,in order to meet the requirements of modern engineering practices.In this paper,the effects of activator,including the Na_(2)O concentration and SiO_(2)/Na_(2)O(S/N)molar ratio,on the rheological behavior of alkali-activated slag fly ash pastes were investigated.The small amplitude oscillatory shear(SAOS)and shear test were used to evaluate the structural build-up and flowability of pastes.Besides,zeta potential measurement,calorimetric test and thermogravimetric analysis(TGA)were carried out to reveal the physico-chemical mechanisms behind the rheological evolution of fresh pastes.It was found that high Na_(2)O concentration and low S/N molar ratio improved the flowability and structural build-up rate of paste.Moreover,the structural build-up of alkali-activated slag-fly ash pastes consists of two stages,which is controlled by the dissolution of solid reactants and formation of C-(A)-S-H gels,respectively.

Pitting corrosion resistance of a novel duplex alloy steel in alkali-activated slag extract in the presence of chloride ions

In this study, two types of reinforcing steels(conventional low-carbon steel and a novel duplex alloy steel with Cr and Mo) were exposed to chloride-contaminated extract solutions(ordinary Portland cement(OPC) extract and alkali-activated slag(AAS) extract) to investigate their pitting corrosion resistance. The results confirm that the pitting corrosion resistance of the alloy steel is much higher than that of the low-carbon steel in both extract solutions with various Na Cl concentrations. Moreover, for each type of steel, the AAS extract contributes to a higher pitting corrosion resistance compared with the OPC extract in the presence of chloride ions, likely because of the formation of flocculent precipitates on the steel surface.

Damage process and performance of PVA fiber-reinforced alkali-activated slag mortar plate under bending

The effects of unoiled polyvinyl alcohol(PVA)fiber with four different volume fractions of 0%,1.0%,1.5%and 2.0%on the bending properties of alkali-activated slag(AAS)mortar plates were studied.Meanwhile,the acoustic emission(AE)technique and a high-speed camera were utilized to detect the crack development over the complete damage process,and the scanning electronic microscopy(SEM)was used to observe the fiber-matrix interface.Test results show that PVA fibers play a significant role in the toughness improvement of AAS plates.However,the enhancing effect of PVA fibers on the bending behaviour of AAS plates at 120 d is not as remarkable as at early ages.It is observed that the failure process of the PVA fiber-reinforced alkali-activated slag plate can be divided into three stages:elastic stage,main crack formation stage and post-peak load stage.Observations on the fracture surface of specimens indicate that the deterioration process of specimens under bending changed from fiber pull-out at 3 and 28 d to fiber fracture at 120 d.

Tests on Alkali-Activated Slag Foamed Concrete with Various Water-Binder Ratios and Substitution Levels of Fly Ash

To provide basic data for the reasonable mixing design of the alkali-activated (AA) foamed concrete as a thermal insulation material for a floor heating system, 9 concrete mixes with a targeted dry density less than 400 kg/m3 were tested. Ground granulated blast-furnace slag (GGBS) as a source material was activated by the following two types of alkali activators: 10% Ca(OH)2 and 4% Mg(NO3)2, and 2.5% Ca(OH)2 and 6.5% Na2SiO3. The main test parameters were water-to-binder (W/B) ratio and the substitution level (RFA) of fly ash (FA) for GGBS. Test results revealed that the dry density of AA GGBS foamed concrete was independent of the W/B ratio an RFA, whereas the compressive strength increased with the decrease in W/B ratio and with the increase in RFA up to 15%, beyond which it decreased. With the increase in the W/B ratio, the amount of macro capillaries and artificial air pores increased, which resulted in the decrease of compressive strength. The magnitude of the environmental loads of the AA GGBS foamed concrete is independent of the W/B ratio and RFA. The largest reduction percentage was found in the photochemical oxidation potential, being more than 99%. The reduction percentage was 87% - 93% for the global warming potential, 81% - 84% for abiotic depletion, 79% - 84% for acidification potential, 77% - 85% for eutrophication potential, and 73% - 83% for human toxicity potential. Ultimately, this study proved that the developed AA GGBS foamed concrete has a considerable promise as a sustainable construction material for nonstructural element.

The Effect of Elevated Temperature on Bond Performance of Alkali-activated GGBFS Paste

The main reaction products were investigated by analysis of microstructure of alkali-activated ground granulated blast furnace slag （GGBFS） paste. An experimental research was performed on bond performance of alkali-activated GGBFS paste as a construction adhesive after exposure to 20-500℃. Through XRD analysis, a few calcium silicate hydrate, hydrotalcite and tetracalcium aluminate hydrate were determined as end products, and they were filled and packed each other at room temperature. In addition, akermanite dramatically increased at 800 ~C and above. The two key parameters, the ultimate load Pu.T and effective bond length Le, were determined using test data of carbon fiber-reinforced polymer （CFRP）-to-concrete bonded joints at elevated temperature. The experimental results indicate that the ultimate load Pu.T remains relatively stable initially and then decreases with increasing temperature. The effective bond length Le increases with increasing temperature except at 300℃. The proposed temperature-dependent effective bond length formula is shown to closely represent the test data.

Effect of magnesia on properties and microstructure of alkali-activated slag cement

The effect of magnesia bumt at 800-950℃ on the properties, especially the shrinkage, of alkali-activated slag cement （AASC.） was experimentally studied. Experimental results show that, although adding 4%-8% lightly-burnt magnesia may shorten the setting time and slightly reduce the compressive strength of AASC, it c, an remarkably reduce the shrinkage of AASC. The results also show that the setting time of AASC with a certain amount of magnesia increases with the buming temperature, and that the flexural and compressive strengths of AASC decrease with the increase of the additive amount of magnesia. Generally, the adverse effect of magnesia decreases with the increase of the burning temperature：, and the shrinkage-reducing effect of magnesia increases with the additive amount of magnesia. X-ray diffraction （XRD） and scanning electron microscopy （SEM） analyses show that some magnesia particles in the hardened AASC paste at a 28-d age remained unhydrated, and that the compactness decreased a little as magnesia was added. We can also conclude that magnesia bumt at 850-950℃ can be used to reduce the shrinkage of AASC only when its additive amount does not exceed 8%; otherwise, the setting time may be too short, and the flexural and compressive strengths may severely decrease.

The Interaction Effects of the Parameters on Optimization Design in Paper Production Waste Usage on Alkali-Activated Slag with Taguchi Method

The paper investigates the second-order interactions of parameters in an alkali-activated mixture of paper production waste(PPW)and blast furnace slag(BFS)in Taguchi method.The PPW including lime mud(LM)and paper sludge(PS).This paper provides the experimental models to assess the compressive and flexural strength of them at 7-day and 28-day.The results have shown that the second-order interactions between PPW and alkali-activated activator exists in each experimental model,and the significant interactions affect the selection of optimal compositions.Compared with the interactions between the PPW themselves,the interactions between PPW and alkali-activated parameters are the main significant factors affecting its physical properties.In each experimental model,the maximum compressive strength was 47.41 MPa in 7-day and 65.64 MPa in 28-day.Compared with the confirmatory experiments,the deviation of prediction calculated by experimental models was 3.08%and 0.56%,respectively.The maximum flexural strength was 5.74 MPa in 7-day and 5.96 MPa in 28-day;compared with the confirmatory experiments,the deviation of prediction calculated by experimental models was 5.40%and 0.17%.Considering the influence of circular materials,30%of PPW should be a suitable ratio to replace BFS as the raw material of alkali-activated slag(AAS).

Development of Cementitious Materials Utilizing Alkali-activated Yellow River Silt

The possibility of preparing cementitious materials by the alkali-activated method using Yellow River sediment(The second largest river in China)as raw material and the modification effect on different slag addition were investigated.Sodium silicate and calcium hydroxide were used as the activator,and the specimens were prepared by the press molding method.The hydration process,hydration products,pore characteristics,and mechanical properties were investigated using SEM/EDS,FTIR,TG/DTG,XRD,MIP,and uniaxial compressive strength experiments,respectively.The results showed that the compressive strength of the modified yellow river silt-based cementitious material was significantly increased when the water glass dosage was 12 wt%(Ms=1.8)and the slag dosage was 40%,and its 90-day maximum compressive strength could reach 53 MPa.

Investigation on the Thermo-dynamics of Alkali-activated Carbonatite

The thermo-dynamics of reactions between carbonatite and sodium silicate solution at ordinary temperature （25℃） were investigated. The calculated results indicate that at ordinary temperature, the reactions between dolomite, calcite, Ca2＋ and Mg2＋ in carbonatite and H4SiO4, tl3SiO4- and H2SiO42- in sodium silicate solution to form the cementitious products of hydrated calcium silicate or hydrated magnesium silicate all possibly happen; among these reactions, the reactions to form gyrolite （2CaO.3SiO2.2.5H2O） and serpentine （3MgO.2SiO2-2H20） are the most possible to occur. Further, the dissociation degree of dolomite and calcite and the activity of H3SiO4 , H2SiO42- and H4SiO4 ions are the key factors to influence the reactions.

Adhesion performance of alkali-activated material for 3-dimensional printing of tunnel linings at different temperatures

Robotic-based technologies such as automated spraying or extrusion-based 3-dimensional(3D)concrete printing can be used to build tunnel linings,aiming at reducing labor and mitigating the associated safety issues,especially in the high-geothermal environment.Extrusion-based 3D concrete printing(3DCP)has additional advantages over automated sprayings,such as improved surface quality and no rebound.However,the effect of different temperatures on the adhesion performance of 3D-printed materials for tunnel linings has not been investigated.This study developed several alkali-activated slag mixtures with different activator modulus ratios to avoid the excessive use of Portland cement and enhance sustainability of 3D printable materials.The thermal responses of the mixtures at different temperatures of 20 and 40℃ were studied.The adhesion strength of the alkali-activated material was evaluated for both early and later ages.Furthermore,the structural evolution of the material exposed to different temperatures was measured.This was followed by microstructure characterization.Results indicate that elevated temperatures accelerate material reactions,resulting in improved early-age adhesion performance.Moreover,higher temperatures contribute to the development of a denser microstructure and enhanced mechanical strength in the hardened stage,particularly in mixtures with higher silicate content.

Mechanical properties and durability of alkali-activated steel slag-blastfurnace slag cement

Alkali-activated cement(AAC)is either clinker-less or free,and it is also environmentally friendly due to its low carbon footprint and wide range sources.Industrial wastes,like steel slag and blastfurnace slag,usually have latent hydraulic reactivity,and can be used as precursors of AAC.Both clinkerless and clinker-free AAC were prepared from the mixture of steel slag and blastfurnace slag by using water glass as an activator,and four different recipes which satisfied the strength requirement of 42.5R Portland cement were obtained.Each recipe of AAC exhibited better resistance to sulfate attack and frost attack than Portland cement.AAC showed huge drying shrinkage,but it was equivalent to that of Portland cement as steel slag content increased to 40%.The AAC also had quite low risk of alkali-aggregate reaction.Microstructure analysis showed that the major products were calcium silicate hydrate(C–S–H),calcium aluminosilicate hydrate(C–A–S–H)and zeolite-like phases.Ettringite was also detected in the binder when gypsum was contained in the precursors.