Tests on Alkali-Activated Slag Foamed Concrete with Various Water-Binder Ratios and Substitution Levels of Fly Ash

To provide basic data for the reasonable mixing design of the alkali-activated (AA) foamed concrete as a thermal insulation material for a floor heating system, 9 concrete mixes with a targeted dry density less than 400 kg/m3 were tested. Ground granulated blast-furnace slag (GGBS) as a source material was activated by the following two types of alkali activators: 10% Ca(OH)2 and 4% Mg(NO3)2, and 2.5% Ca(OH)2 and 6.5% Na2SiO3. The main test parameters were water-to-binder (W/B) ratio and the substitution level (RFA) of fly ash (FA) for GGBS. Test results revealed that the dry density of AA GGBS foamed concrete was independent of the W/B ratio an RFA, whereas the compressive strength increased with the decrease in W/B ratio and with the increase in RFA up to 15%, beyond which it decreased. With the increase in the W/B ratio, the amount of macro capillaries and artificial air pores increased, which resulted in the decrease of compressive strength. The magnitude of the environmental loads of the AA GGBS foamed concrete is independent of the W/B ratio and RFA. The largest reduction percentage was found in the photochemical oxidation potential, being more than 99%. The reduction percentage was 87% - 93% for the global warming potential, 81% - 84% for abiotic depletion, 79% - 84% for acidification potential, 77% - 85% for eutrophication potential, and 73% - 83% for human toxicity potential. Ultimately, this study proved that the developed AA GGBS foamed concrete has a considerable promise as a sustainable construction material for nonstructural element.

Clayey soil stabilization using alkali-activated volcanic ash and slag

Lime and Portland cement are the most widely used binders in soil stabilization projects.However,due to the high carbon emission in cement production,research on soil stabilization by the use of more environmentally-friendly binders with lower carbon footprint has attracted much attention in recent years.This research investigated the potential of using alkali-activated ground granulated blast furnace slag(GGBS)and volcanic ash(VA)as green binders in clayey soil stabilization projects,which has not been studied before.The effects of different combinations of VA with GGBS,various liquid/solid ratios,different curing conditions,and different curing periods(i.e.7 d,28 d and 90 d)were investigated.Compressive strength and durability of specimens against wet-dry and freeze-thaw cycles were then studied through the use of mechanical and microstructural tests.The results demonstrated that the coexistence of GGBS and VA in geopolymerization process was more effective due to the synergic formation of N-A-S-H and C-(A)-S-H gels.Moreover,although VA needs heat curing to become activated and develop strength,its partial replacement with GGBS made the binder suitable for application at ambient temperature and resulted in a remarkably superior resistance against wet-dry and freeze-thaw cycles.The carbon embodied of the mixtures was also evaluated,and the results confirmed the low carbon footprints of the alkali-activated mixtures.Finally,it was concluded that the alkali-activated GGBS/VA could be promisingly used in clayey soil stabilization projects instead of conventional binders.

Surface Modification of Fly Ashes with Carbide Slag and Its Effect on Compressive Strength and Autogenous Shrinkage of Blended Cement Pastes

Surfaces of grade III fly ashes were modified through mixing with carbide slag and calcining at 850 ℃ for 1 h. Mineralogical compositions and surface morphology of fly ashes before and after modification were characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）, respectively. Effect of surface-modified fly ashes on compressive strength and autogenous shrinkage of blended cement pastes was investigated. Microstructures of cement pastes were examined by backscattered electron （BSE） imaging and mercury intrusion porosimetry （MIP）. The experimental results showed that β-C2S was formed on the surfaces of fly ashes after modification. Hydration ofβ-C2S on the surface-modified fly ashes densified interface zone and enhanced bond strength between particles of fly ashes and hydrated clinkers. In addition, surface modification of fly ashes tended to decrease total porosity and 10-50 nm pores of cement pastes. Surface modification of fly ashes increased compressive strength and reduced autogenous shrinkage of cement pastes.

Fly Ash-based Geopolymers:Effect of Slag Addition on Efflorescence

Blended fly ash/blast-furnace slag geopolymers are focused on due to their excellent mechanical and chemical resistant properties. We investigated the effect of slag partial substitution for fly ash on the efflorescence of the resulting geopolymers. The efflorescence of geopolymer binders was inspected and evaluated through leaching tests. The efflorescence deposits on surface of the geopolymer binders were analyzed using XRD and SEM-EDS. The results showed that sodium and calcium cations leached from geopolymer binders reacted with the atmospheric CO2 and formed the crystal deposits, gaylussite and calcite, in the forms of granular and angular crystal particles. The slag addition led to a refinement of the pore structure of fly ash-based geopolymers, but an increment in the concentration of alkali leaching. The crystal deposits gradually developed in the pore volume of the binders, and finally exceeded the capacity of pore volume. The extent of efflorescence on the surface of specimens increased with the slag substitution. The visible efflorescence is therefore a result of available alkalis and pore sizes and volumes. Higher concentration of available alkalis and smaller pores （and volume） will lead to more intensive efflorescence.

Preparation of Reactive Powder Concrete Using Fly Ash and Steel Slag Powder

To decrease the cement and SF content of RPC by using ultra-fine fly ash （UFFA） and steel slag powder （SS）, the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental results indicate that the utilization of UFFA and SS in RPC is feasible and has prominent mechanical performance. The microstructure analysis （SEM and TG-DTG-DSC） demonstrated that the excellent mechanical properties of RPC containing SS and UFFA were mainly attributed to the sequential hydration filling effect of the compound system.

Comparison of Hydration Properties between Cement-GGBS-fly ash Blended Binder and Cement-GGBS-steel slag Blended Binder

The hydration properties of cement-GGBS-fly ash blended binder and cement-GGBS-steel slag blended binder were compared. The experimental results show that the hydration rate of cement-GGBS- steel slag blended binder is higher than that of cement-GGBS-fly ash blended binder within 28 days, but lower than the latter after 28 days. The hydration of cement-GGBS-steel slag blended binder tends to produce more Ca（OH）2 than the hydration of cement-GGBS-fly ash blended binder, especially at late ages. Cement-GGBS- steel slag mortar exhibits higher strength than cement-GGBS-fly ash mortar within 28 days, but at late ages, it exhibits similar compressive strength with eement-GGBS-fly ash mortar and even slightly lower bending strength than cement-GGBS-fly ash mortar. Cement-GGBS-steel slag paste has finer early pore structure but coarser late pore structure than cement-GGBS-fly ash paste. Cement-GGBS-steel slag paste can get satisfied late pore structure and cement-GGBS-steel slag mortar can get satisfied late strength as compared with pure cement paste and pure cement mortar, respectively.

Durability of Seawater Mixed Concrete with Different Replacement Ratio of BFS （Blast Furnace Slag） and FA （Fly Ash）

Using seawater in concrete can be considered as one of the sustainable approaches in construction industry not only to save the freshwater resource but also to promote the use of abandoned seawater resource, especially in the construction at the uninhabited area close to the sea where the procurement of fresh water is difficult. In this study, durability against chloride attack of seawater mixed concrete with different replacement ratio of BFS （blast furnace slag） and FA （fly ash） is discussed and the life time until the occurrence of corrosion crack is evaluated. The results show that： （1） Chloride penetration rate of seawater mixed specimens with BFS and FA is lower than that of freshwater mixed OPC （ordinary Portland cement） specimens; （2） Oxygen permeability of seawater mixed specimens with BFS and FA is almost the same or lower than that of freshwater mixed OPC specimens; （3） Total life time （corrosion incubation period and propagation period） of seawater mixed specimens with BFS and FA is almost the same or only slightly shorter than that of freshwater mixed OPC specimens. From the results, it was confirmed that the usage of seawater in concrete mixing is feasible in concrete with the appropriate BFS and FA replacement ratio.

Compatibility of Fly Ash and Slag from Circulating Fluidized Bed Boiler for Concrete Beam

The applications of fly ash and slag from circulating fluidized bed boiler were studied as mineral admixture and aggregate for steel reinforced concrete beam.The results show that the concrete beam with fly ash and slag from circulating fluidized bed boilers has a similar ultimate cracking load coefficient as the ordinary cement concrete and a higher bending moment limit.Under the same load,it has a smaller deformation than the ordinary concrete.

Comparative Studies on Microstructure and Mechanical Properties of Granulated Blast Furnace Slag and Fly Ash Reinforced AA 2024 Composites

Composites are most promising materials of recent interest. Metal matrix composites (MMCs) possess significantly improved properties compared to unreinforced alloys. There has been an increasing interest in composites containing low density and low cost reinforcements. In view of the generation of large quantities of solid waste by products like fly ash and slags, the present expensive manner in which it is discarded, new methods for treating and using these solid wastes are required. Hence, composites with fly ash and granulated blast furnace (GBF) slag as reinforcements are likely to overcome the cost barrier for wide spread applications in automotive and small engine applications. In the present investigation, AA 2024 alloy-5 wt% fly ash and GBF slag composites separately were made by stir casting route. Phase identification and structural characterization were carried out on fly ash and GBF slag by X-ray diffraction studies. Scanning electron microscopy with energy dispersive X-ray spectroscopy EDS was used for microstructure analysis. The hardness and compression tests were carried out on all these alloy and composites. The SEM studies reveal that there was a uniform distribution of fly ash and GBF slag particles in the matrix phase and also very good bonding existed between the matrix and reinforcement. Improved hardness and mechanical properties were observed for both the composites compared to alloy;this increase is higher for Al-fly ash composite than Al-GBF slag composite.

Mechanical and environmental properties of geopolymer-stabilized domestic waste incineration slag in an asphalt pavement base

Domestic waste incineration slag(WIS)includes fly ash and slag.Fly ash is classified as hazardous waste because it contains heavy metals.Most of slag are directly stacked or landfilled due to problems such as large output and low utilization rate.Harmless treatment is imminent.If WIS is used effectively in the road engineering,which can realize the high-quality and high-efficiency recycling of WIS,and it is of great significance to save resources and protect the environment.This study applies a geopolymer prepared from WIS fly ash as a stabilizing agent in WIS blending macadam for use as a pavement base mixture,and reports the mechanical properties(unconfined compressive strength,splitting strength,and resilience modulus)of the geopolymer-stabilized WIS blending macadam(GeoWIS).The leaching concentrations of harmful heavy metals of GeoWIS soaked in water were also investigated.Finally,the strength formation and heavy metal stability mechanisms were explored.The unconfined compressive strength,splitting strength,and compressive resilient modulus of GeoWIS all increased with increasing geopolymer content and decreasing WIS content.The strength of GeoWIS was derived from its geopolymerization and hydration products(C-S-H gel,N-A-S-H gel,and AFt).When the geopolymer content reached 12%–14%,the GeoWIS without natural macadam met the strength criterion of the asphalt pavement base.Through physical adsorption and chemical bonding,the geopolymer significantly reduced the leaching of harmful heavy metals.In GeoWIS with 50%WIS and stabilized with 10%geopolymer,the Cr,Ni,Cd,and Pb concentrations met the grade III groundwater standard.Concentrations of heavy metals leached from GeoWIS are low and exert little impact on environment.

VITRIFICATION OF LIGNITE FLY ASH AND METAL SLAGS FOR THE PRODUCTION OF GLASS AND GLASS CERAMICS

This work focuses on the production of glass and glass-ceramics by using industrial wastes or by-products, e.g., two fly ashes from the combustion of lignite, a slag from the production of Fe-Ni and a slag from the making of steel. Vitrification took place at 1 350°-1450℃ and crystallization was achieved by heat treatment at 900, 950 and 1 000℃. The capability of the waste to be vitrified and subsequently devitrified was determined by XRD techniques. The crystalline phase depends greatly on the structure of the by-product and the heat treatment. The final products showed low leachability and good hardness.

Cleaner geopolymer prepared by co-activation of gasification coal fly ash and steel slag:durability properties and economic assessment

Geopolymer is a material with high early strength.However,the insufficient durability properties,such as long-term strength,acid-base resistance,freeze-thaw resistance,leaching toxicity,thermal stability,sulfate resistance and carbonation resistance,restrain its practical application.Herein,a longterm stable geopolymer composite with high final strength(ASK1)was synthesized from shell coal gasification fly ash(SFA)and steel slag(SS).Additionally,a geopolymer composite with high early strength(ASK2)was also synthesized for comparison.The results showed that ASK1 exhibited better performance on freezing-thawing resistance,carbonization resistance and heavy metals stabilization compared to the ASK2 at long-term curing.Raising the curing temperature could accelerate the unconfined compressive strength(UCS)development at initial curing ages of 3 to 7 d.Both ASK1 and ASK2 exhibited excellent acid-base and sulfate corrosion resistance.An increase for UCS was seen under KOH solution and MgSO_(4)solution corrosion for ASK1.All leaching concentrations of heavy metals out of the two geopolymers were below the standard threshold,even after 50 freezingthawing cycles.Both ASK1 and ASK2 geopolymer concrete exhibited higher sustainability and economic efficiency than Portland cement concrete.The result of this study not only provides a suitable way for the utilization of industrial solid waste in civil and environmental engineering,but also opens a new approach to improve the long-term stabilities of the geopolymers.

Effect of fly ash and slag on concrete:Properties and emission analyses

Recycled concrete is a material with the potential to create a sustainable construction industry.However,recycled concrete presents heterogeneous properties,thereby reducing its applications for some structural purposes and enhancing its application in pavements.This paper provides an insight into a solution in the deformation control for recycled concrete by adding supplementary cementitious materials fly ash and blast furnace slag.Results of this study indicated that the 50%fly ash replacement of Portland cement increased the rupture modulus of the recycled concrete.Conversely,a mixture with over 50%cement replacement by either fly ash or slag or a combination of both exhibited detrimental effect on the compressive strength,rupture modulus,and drying shrinkage.The combined analysis of environmental impacts and mechanical properties of recycled concrete demonstrated the possibility of optimizing the selection of recycled concrete because the best scenario in this study was obtained with the concrete mixture M8(50%of fly ash+100%recycled coarse aggregate).

Mechanical properties of gangue-containing aluminosilicate based cementitious materials

High performance aluminosilicate based cementitious materials were produced using calcined gangue as one of the major raw materials. The gangue was calcined at 500℃. The main constituent was calcined gangue, fly ash and slag, while alkali-silicate solutions were used as the diagenetic agent. The structure of gangue-containing aluminosilicate based cementitious materials was studied by the methods of IR, NMR and SEM. The results show that the mechanical properties are affected by the mass ratio between the gangue, slag and fly ash, the kind of activator and additional salt. For 28-day curing time, the compressive strength of the sample with a mass proportion of 2：1：1 （gangue： slag： fly ash） is 58.9 MPa, while the compressive strength of the sample containing 80wt% gangue can still be up to 52.3 MPa. The larger K^＋ favors the formation of large silicate oligomers with which AI（OH）4- prefers to bind. Therefore, in Na-K compounding activator solutions more oligomers exist which result in a stronger compressive strength of aluminosilicate-based cementitious materials than in the case of Na-containing activator. The reasons for this were found through IR and NMR analysis. Glauber＇s salt reduces the 3-day compressive strength of the paste, but increases its 7-day and 28-day compressive strengths.

Binding Materials of Dehydrated Phases of Waste Hardened Cement Paste and Pozzolanic Admixture

Fly ash （FA） and ground granulated blast-furnace slag （GGBFS） were added to improve the performances of regenerated binding materials （RBM） which refer to dehydrated phases with rebinding ability of waste hardened cement paste. Flowability tests, compressive strength tests, SEM, TG-DSC, and non-evaporable water content tests were employed to study the performances of the combined binding materials and the interactions between RBM, FA, and GGBFS. Results show that adding FA or GGBFS can improve the workability of RBM paste, and GGBFS has positive effects on strength of RBM. Pozzolanic reactions happen between RBM, FA, and GGBFS. And the activation effect of RBM to FA and GGBFS is superior to that of P.O grade-32.5 cement, especially at earlier ages, because of the high reactive f-CaO existing in RBM. On the advantages of the synergetic effects of RBM and pozzolanic admixtures such as FA and GGBFS, new combined binding materials can be prepared by blending them together.

Effect of Glass Powder on Chloride Ion Transport and Alkali-aggregate Reaction Expansion of Lightweight Aggregate Concrete

The effects of glass powder on the strength development, chloride permeability and potential alkali-aggregate reaction expansion of lightweight aggregate concrete were investigated. Ground blast furnace slag, coal fly ash and silica fume were used as reference materials. The re- placement of cement with 25% glass powder slightly decreases the strengthes at ？ and 28 d, but shows no effect on 90 d＇s. Silica fume is very effective in improving both the strength and chloride penetration resistance, while ground glass powder is much more effective than blast furnace slag and fly ash in improving chloride penetration resistance of the concrete. When expanded shale or clay is used as coarse aggregate, the concrete containing glass powder does not exhibit deleterious expansion even if alkali-reactive sand is used as fine aggregate of the concrete.

Characteristics of the stabilized/solidified municipal solid wastes incineration fly ash and the leaching behavior of Cr and Pb

Fly ash is a hazardous byproduct of municipal solid wastes incineration （MSWI）. An alkali activated blast fumace slag-based cementifious material was used to stabilize/solidify the fly ash at experimental level. The characteristics of the stabilized/solidified fly ash, including metal leachability, mineralogical characteristics and the distributions of metals in matrices, were tested by toxic characteristic leaching procedure （TCLP）, X-ray diffrac- tion （XRD） and scanning electron microscopy-energy dispersive spectrometer （SEM-EDS） respectively. Contin- uous acid extraction was utilized to extract metal ions and characterize their leaching behavior. The stabilization/ solidification procedure for MSWI fly ash demonstrates a strong fixing capacity for the metals by the formation of C- S-H phase, hydrated calcium aluminosilicate and ettringite. The stabilized/solidified fly ash shows a dense and homogeneous microstructure. Cr is mainly solidified in hydrated calcium aluminosilicate, C-S-H and ettringite phase through physical encapsulation, precipitation, adsorption or substitution mechanisms, and Pb is mainly solidified in C-S-H phase and absorbed in the Si-O structure.

Shrinkage Behavior of High Performance Concrete at Different Elevated Temperatures under Different Sealing Conditions

The shrinkage behavior of high performance cement concrete made from Portland cement, ultra fine granulated blast furnace slag and pulverized fly ash with addition of superplasticizer at different temperatures from ambient temperature to 120 ℃ under different seuliug conditions was investigated by means of length change measurement on cylindrical concrete specimens along with curing age. Results show that drying shrinkage deformations of titled concrete specimens increased rapidly as the curing temperature rose. The development of dryiing shrinkage deformatian can be efficiently controlled with the aid of aluminum tape sealing as compared with the unsealed specimens, especially when the curing temperature is below 60℃ , although it will increase dramatically when the curing temperature is elevated to above 90%＂ . Polymer coating on concrete specimens showed a similar effect on the control of drying shrinkage as the sealing operation with aluminum tape.

Compressive strength and stability of sustainable self-consolidating concrete containing fly ash, silica fume, and GGBS

This paper presents the findings of an experimental program seeking to understand the effect of mineral admixtures on fresh and hardened properties of sustainable self-consolidating concrete （SCC） mixes where up to 80% of Portland cement was replaced with fly ash, silica fume, or ground granulated blast furnace slag. Compressive strength of SCC mixes was measured after 3, 7, and 28 days of moist curing. It was concluded in this study that increasing the dosage of fly ash increases concrete flow but also decreases segregation resistance. In addition, for the water-to-cement ratio of 0.36 used in this study, it was observed that the compressive strength decreases compared to control mix after 28 days of curing when cement was partially replaced by 10%, 30%, and 40% of fly ash. However, a fly ash replacement ratio of 20% increased the compressive strength by a small margin compared to the control mix. Replacing cement with silica fume at 5%, 10%, 15%, and 20% was found to increase compressive strength of SCC mixes compared to the control mix. However, the highest 28 day compressive strength of 95.3 MPa occurred with SCC mixes in which 15% of the cement was replaced with silica fume.

Incorporation of a nanotechnology-based additive in cementitious products for clay stabilisation

The mechanical performances and water retention characteristics of clays,stabilised by partial substitution of cement with by-products and inclusion of a nanotechnology-based additive called RoadCem(RC),are studied in this research.The unconfined compression tests and one-dimensional oedometer swelling were performed after 7 d of curing to understand the influence of addition of 1%of RC material in the stabilised soils with the cement partially replaced by 49%,59%and 69%of ground granulated blast furnace slag(GBBS)or pulverised fuel ash(PFA).The moisture retention capacity of the stabilised clays was also explored using the soil-water retention curve(SWRC)from the measured suctions.Results confirmed an obvious effect of the use of RC with the obtained strength and swell properties of the stabilised clays suitable for road application at 50%replacement of cement.This outcome is associated with the in-depth and penetrating hydration of the cementitious materials by the RC and water which results in the production of needle-like matrix with interlocking filaments e a phenomenon referred to as the‘wrapping’effect.On the other hand,the SWRC used to describe the water holding capacity and corresponding swell mechanism of clays stabilised by a proportion of RC showed a satisfactory response.The moisture retention of the RC-modified clays was initially higher but reduced subsequently as the saturation level increased with decreasing suction.This phenomenon confirmed that clays stabilised by including the RC are water-proof in nature,thus ensuring reduced porosity and suction even at reduced water content.Overall,the stabilised clays with the combination of cement,GGBS and RC showed a better performance compared to those with the PFA included.