Microstructure and Mechanical Property of 2024 Aluminium Alloy Prepared by Rapid Solidification and Mechanical Milling

Rapidly solidified 2024 aluminium alloy powders were mechanically milled, then consolidated to bulk form. The microstructural changes of the powders in mechanical milling (MM) and consolidation process were characterized by X-ray diffraction analyses and transmission electron microscopy observations. The results showed that mechanical milling reduced the grain size to nanometer, dissolved the Al2Cu intermetallic compound into the aluminium matrix and produced an aluminium supersaturated solid solution. During consolidation process. the grain size increased to submicrometer, and the Al2Cu and Al2(Cu, Mg, Si, Fe, Mn) compounds precipitated owing to heating. Increasing consolidation temperature and time results in obvious grain growth and coarsening of second phase particles. The tensile yield strength of the consolidated alloy with submicrometer size grains increases with decreasing grain size, and it follows the famous HallPetch relation

Analysis of Hot Rolling Routes of AZ31B Magnesium Alloy and Prediction of Tensile Property of Hot-rolled Sheets

At the initial rolling temperature of 250 to 400 ℃, AZ31B magnesium alloy sheets were hot rolled by four different rolling routes. Microstructures and mechanical properties of the hot-rolled magnesium alloy sheets were analyzed by optical microscope and tensile tests respectively. Based on the Hall-Petch relation, considering the average grain size and grain size distribution, the nonlinear fitting analysis between the tensile strength and average grain size was carried on, and then the prediction model of tensile strength of hot-rolled AZ31B magnesium alloy sheet was established. The results indicate that, by rolling with multi-pass cross rolling, uniform, fine and equiaxial grain microstructures can be produced, the anisotropy of hot-rolled magnesium sheet can also be effectively weakened. Strong correlation was observed between the average grain size and tensile property of the hot-rolled magnesium alloy sheet. Grain size distribution coefficient d（CV） was introduced to reflect the dispersion degree about a set of grain size data, and then the Hall-Petch relation was perfected. Ultimately, the prediction accuracy of tensile strength of multi-pass hot-rolled AZ31B magnesium alloy was improved, and the prediction of tensile property can be performed by the model.

Damping Property of Supersaturated ZnA127Ce Alloy during Natural Aging

The microstructures and damping property of supersaturated ZnA127Ce alloy during natural aging have been investigated. H-800 TEM was mainly used to research the microstructures. The relationship between microstructure and damping property was primarily studied. The results showed that solution plus natural aging was the best heat treatment, which could improve the damping property. Both continuous precipitation and cellular reaction occurred during the aging. Continuous precipitation follows the sequence: β→spherical GP zones→elliptical GP zones→intermediate phase R→n. The cellular reaction can be written as follows:β→a+n+ε.

Mechanism of Effects of Rare Earths on Microstructure and Properties at Elevated Temperatures of AZ91 Magnesium Alloy

By using real-space recursion method,the energetics of the undoped and Al and/or RE atoms doped 7（1450）〈0001〉 symmetric tilt grain boundaries（GBs）in AZ91 alloys were investigated.Similar calculations were performed on undoped and doped bulk α Mg for comparison.The results showed that Al atoms segregated at GBs in AZ91 alloys.When RE atoms were added,they also segregated at GBs,and their segregation is stronger than Al atoms＇.Therefore,RE atoms retard the segregation of Al atoms.Calculations of interaction energy indicated that Al atoms repelled each other,and could form ordered phase with host Mg atoms.On the contrary to the case of Al,RE atoms attracted each other,they could not form ordered phase with Mg,but could form clusters.Between RE and Al,there existed attractive interaction,and this attractive interaction was the origin of Al11RE3 precipitation.Precipitation of Al11RE3 particles with high melting point and high thermal stability along GB improves high temperature properties of AZ91 alloys.

INVESTIGATION OF HYDROGEN INDUCED DUCTILE BRITTLE TRANSITION IN 7175 ALUMINUM ALLOY

Effects of hydrogen on the mechanical properties of differently aged 7175 aluminum alloys were investigated by using cathodic H-permeation, slow strain rate tension and so on. The results indicate that both the yield stress and the percentage reduction of area decrease with increasing hydrogen charging time, and the degree of reduction decreases as aging time increases for the same hydrogen charging time.

Evolution of microstructure and mechanical properties of A356 aluminium alloy processed by hot spinning process

The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated. The results indicated that the deformation process homogenized microstructure and improved mechanical properties of the A356 aluminum alloy. During the hot spinning process, eutectic Si particles and Fe-rich phases were fragmented, and porosities were eliminated. In addition, recrystallization of Al matrix and precipitation of Al Si Ti phases occurred. The mechanical property testing results indicated that there was a significant increase of ductility and a decrease of average microhardness in deformed alloy over die-cast alloy. This is attributed to uniform distribution of finer spherical eutectic Si particles, the elimination of casting defects and to the recrystallized finer grain structure.

Mechanical properties and constitutive behaviors of as-cast 7050 aluminum alloy from room temperature to above the solidus temperature

The mechanical properties and constitutive behaviors of as-cast AA7050 in both the solid and semi-solid states were determined using the on-cooling and in situ solidification approaches, respectively. The results show that the strength in the solid state tends to increase with decreasing temperature. The strain rate plays an important role in the stress–strain behaviors at higher temperatures, whereas the influence becomes less pronounced and irregular when the temperature is less than 250°C. The experimental data were fitted to the extended Ludwik equation, which is suitable to describe the mechanical behavior of the materials in the as-cast state. In the semi-solid state, both the strength and ductility of the alloy are high near the solidus temperature and decrease drastically with decreasing solid fraction. As the solid fraction is less than 0.97, the maximum strength only slightly decreases, whereas the post-peak ductility begins to increase. The experimental data were fitted to the modified creep law, which is used to describe the mechanical behavior of semi-solid materials, to determine the equivalent parameter fGBWL, i.e., the fraction of grain boundaries covered by liquid phase.

Study on Marine Corrosion and Antifouling Behavior of Copper Alloys Exposed to Sea Areas in China

The relationship of corrosion resistance and antifouling behavior of 19 Cu alloys exposed to seawater of Qingdao ,Xiamen,Yulin sea areas in China for 1,2,4,8 year intervals was studied .The experiments were carried on by analyzing the composition of corrosion films formed on the surface of alloy specimens during the immersion time and by using OM,SEM,EDXA and AES experiment methods.The results verify the view point that it is the cuprous oxide film which played an important role in antifouling property of Cu alloys in seawater and throw a light on the view point in details further.The influence of different sea areas on the antifouling property of Cu alloys is also discussed.

Effects of the Composition of Electrodeposited Fe-Ni-P Alloy on the Thermostability and Magnetic Properties

The magnetic properties, structure defects of electrodeposited Fe-Ni-P alloys with various compositions and the thermostability at amorphous state have been studied by DSC, positron annihilation and electronic integrating instrument methods. The results show that the thermostability of amorphous Fe-Ni-P alloys increases with Fe content. Emergence and recrystallization of stable phases defer as the P content of the coating increases. The minimum H-c, B-r and P-h occur at 9.4 P (wt pet) content. Maximum H-c, B-r and P-h occur at the weight ratio of Fe to Ni equaling to 1/9.

Effects of Heating and Hot Extrusion Process on Microstructure and Properties of Inconel 625 Alloy

The effects of the heating process and hot extrusion on the microstructure and properties of inconel 625 alloy were studied. The experimental results showed that the properties of Inconel 625 alloy could be improved through the heating process and hot extrusion concomitant with a reduced corrosion rate. The M23C6 carbide, generated in the heating process, was retained and distributed at the grain boundary during the process of hot extrusion, which had an important influence on both elongation and corrosion resistance. The improvement of the comprehensive properties of the material, as measured by a tensile test at room temperature, was correlated with the dissolution of segregation Nb. A typical ductile fracture changed to a cleavage fracture where secondary cracks could be clearly seen. With the increase of the extrusion ratio, the real extrusion temperature was higher, which led to more dissolution of the M23C6 carbide, decreased the number of secondary cracks, enhanced the effect of solid solution strengthening, and reduced the intergranular corrosion rate. Under the condition of a high extrusion ratio and a high extrusion speed, the less extrusion time made it possible to obtain organization with a smaller average grain size. Moreover, in this case, the M23C6 carbide and segregated Nb did not have enough time to diffuse. Thus all samples exhibited medium strengths and corrosion rates after extrusion.

Some Physical Properties of CuTlSe Alloy

The structure and optical properties of Cu0.1Tl2Se3 alloy was studied. X-ray analysis showed that the polycrystalline powder consists of a mixture of two phases Cu3jTlSe2 (monoclinic) and TISe (tetragonal). Chalcopyrite phase CuTISe2 can be obtained by annealing the powder at 250'C for 1 h. Thin film with a monoclinic phase of Cu3TlSe2 was obtained for the thick film (0.7 um). The optical parameters a, n, k, e' and e' and the energy gap were calculated. The thermoelectric power measurements showed that S has a positive polarity over the whole range of temperature.

Synergistic effects of composition and heat treatment on microstructure and properties of vacuum die cast Al-Si-Mg-Mn alloys

The purpose of this study was to prepare high-quality Al-Si-Mg-Mn alloy with a good combination of strength and ductility employing the vacuum-assisted high-pressure die cast process. An orthogonal study of heat treatments was conducted to design an optimized T6 heat treatment process for both Al-10%Si-0.3%Mg-Mn and Al-11%Si-0.6%Mg-Mn alloys. The results demonstrate that no obvious blisters and warpage were observed in these two alloys with solid solution treatment. After the optimal T6 heat treatment of 530°C×3 h + 165°C×6 h, Al-11%Si-0.6%Mg-Mn alloy has better mechanical properties, of which tensile strength, yield strength and elongation reached 377.3 MPa, 307.8 MPa and 9%, respectively. The improvement of mechanical properties can be attributed to the high density of needle-like β″(Mg_5Si_6) precipitation after aging treatment and the fine and spherical eutectic Si particles uniformly distributed in the α-Al matrix.

Microstructure and mechanical properties of the micrograined hypoeutectic Zn–Mg alloy

A biodegradable Zn alloy, Zn-1.6Mg, with the potential medical applications as a promising coating material for steel components was studied in this work. The alloy was prepared by three different procedures： gravity casting, hot extrusion, and a combination of rapid solidification and hot extrusion. The samples prepared were characterized by light microscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction analysis. Vickers hardness, tensile, and compressive tests were performed to determine the samples＇ mechanical properties. Structural examination reveals that the average grain sizes of samples prepared by gravity casting, hot extrusion, and rapid solidification followed by hot extrusion are 35.0, 9.7, and 2.1 μm, respectively. The micrograined sample with the finest grain size exhibits the highest hardness（Hv = 122 MPa）, compressive yield strength（382 MPa）, tensile yield strength（332 MPa）, ultimate tensile strength（370 MPa）, and elongation（9%）. This sample also demonstrates the lowest work hardening in tension and temporary softening in compression among the prepared samples. The mechanical behavior of the samples is discussed in relation to the structural characteristics, Hall-Petch relationship, and deformation mechanisms in fine-grained hexagonal-close-packed metals.

Effect of Trace Sc and Zr on the Mechanical Properties and Microstructure of A1 Alloy 2618

An experimental 2618(Al-Cu-Mg-Fe-Ni) alloy added with trace Sc and Zr was prepared by ingot metallurgy (IM) method. The aging behavior of the alloy was studied by Vickers hardness measurement at 200℃ and 300℃. and the tensile properties of alloy specimens were measured at 20℃, 200℃, 250℃ and 300℃. The microstructure was observed by using optical microscope, SEM and TEM. It was found that the addition of Sc and Zr to 2618 alloy resulted in a primary Al_3(Sc,Zr) phase which could refine the grain because it acts as nuclei of heterogeneous crystallization in the melt during solidification. The secondary Al_3(Sc,Zr) particles were full coherent with matrix and had obvious precipitation hardening effect. They also made the S' phase precipitate more homogeneous. So the strength of alloy increases at both ambient and elevated temperatures without a decrease of ductility. The ductile fracture of alloy occurs by microvoid nucleation, growth and coalescence, so the microvoid coalescence is the dominant fracture mechanism.

Microstructure and mechanical properties of cryorolled AZ31 magnesium alloy sheets with different initial textures

AZ31 magnesium alloy sheets with different strong textures were cryorolled at the liquid-nitrogen temperature to the strain of 4% and 8%. The microstructure and texture of the rolled sheets were investigated via scanning electron microscopy（SEM）, electron backscatter diffraction（EBSD）, and X-ray diffraction（XRD）. The mechanical properties of the sheets were tested through in-plane uniaxial tensile tests at ambient temperature. The tensile stress was exerted in the rolling direction（RD） and transverse directions（TD）. The microstructural and textural evolutions of the alloy during cryorolling were investigated. Due to active twining during rolling, the initial texture significantly influenced the microstructural and textural evolutions of the rolled sheets. A {10 12} extension twin was found as the dominated twin-type in the cryorolled samples. After cryogenic rolling, the ductility of the samples decreased while the strength increased. Twinning also played an important role in explaining the mechanical differences between the rolled samples with different initial textures. The samples were significantly strengthened by the high stored energy accumulated from cryorolling.

Influence of Rare Earth(Ce and La) Addition on the Performance of Al-3.0 wt%Mg Alloy

The influences of rare earth elements（cerium and lanthanum） on the microstructure and phases of Al-3.0 wt%Mg alloys used for electromagnetic shielding wire were characterized by scanning electron microscopy（SEM）, energy-dispersive spectroscopy（EDS）, X-ray diffraction（XRD） and differential scanning calorimetry（DSC）. The mechanical properties and electrical resistivity were also investigated. The results indicated that a certain content of rare earth could improve the purification of the aluminum molten, enhance the strength, and reduce the electrical resistivity of Al-3.0 wt%Mg alloys. The strength reached the top value when RE content was 0.3 wt% while the alloy with 0.2 wt% RE addition had the smallest electrical resistivity. The elongation varied little when RE addition was no more than 0.2 wt%. But the excessive addition of rare earth would be harmful to the microstructure and properties of Al-3.0 wt%Mg alloys.

Semisolid die forging process,microstructures and properties of AZ31 magnesium alloy mobile telephone shells

A semisolid slurry of AZ31 magnesium alloy was prepared by vibrating wavelike sloping plate process,and the semisolid die forging process,microstructures,and properties of the magnesium alloy mobile telephone shell were investigated.The semisolid forging process was performed on a YA32-315 four-column universal hydraulic press.The microstructures were observed by optical microscopy,the hardness was analyzed with a model 450SVD Vickers hardometer,the mechanical properties was measured with a CMT5105 tensile test machine,and the fractograph of elongated specimens was observed by scanning electron microscopy （SEM）.The results reveal that with the increase of die forging force,the microstructures of the product become fine and dense.A lower preheating temperature and a longer dwell time are favorable to the formation of fine and dense microstructures.The optimum process conditions of preparing mobile telephone shells with excellent surface quality and microstructures are a die forging force of 2000 kN,a die preheating temperature of 250℃,and a dwell time of 240 s.After solution treatment at 430℃ and aging at 220℃ for 8 h,the Vickers hardness is 61.7 and the ultimate tensile strength of the product is 193MPa.Tensile fractographs show the mixing mechanisms of quasi-cleavage fracture and ductile fracture.

Hard Magnetic Properties of Sm-Fe-C Based Alloys Prepared by Mechanical Alloying

The structure and magnetic properties of SmyFe100-1.5yC0.5y(y=8～20) alloys prepared by mechanical alloying (MA) from Sm, Fe and graphite have been investigated systematically. In order to improve hard magnetic properties of the alloys prepared by mechanical alloying, a new method consisting of re-milling and re-annealing was developed. After being re-milled and re-annealed, the Curie temperature TC of the Sm-Fe-C alloys changes. The TC of 2:17 phase increases, whereas the TC of 2:14:1 phase decreases. After being re-annealed at low temperatures, the grain sizes of hard phases are smaller than those in the alloys annealed at high temperatures. The effects of Co or Ti substitution for Fe are studied.

EFFECTS OF Nb/Ti+ Nb MICRO ALLOYING ON 900℃ TENSILE PROPERTIES OF ALLOYGH652

Theeffectsof Nband Ti+ Nb microalloyingon mechanicalpropertiesand rupturelifeunder900 ℃ tensiletest on alloy GH652 were studied. Among theoriginalalloy GH652 and its Nb/ Ti+ Nb microalloyed alloys, the Ti+ Nb microalloyed alloy exhibited optimum com bined900℃ tensilestrength and plasticity and longer 900℃ 49 MPa prolonged tensile rup turelife as well. The role of refractory alloying elementscould be effectively brought intoplay with highertemperaturesolution treatment. Coordination strengthening of Matrix andgrain boundary wasthekeyfactoroflifetimeextension andthe mobilityof dislocationsinthematrix wasresponsableforthe plasticity ofthe micro alloyedsamples.

Electrical Properties of GeTe-based Ternary Alloys

Ge_（50-x）Sb_xTe_（50） and Ge_（50-x）Bi_xTe_（50） ternary alloys were synthesized by vacuum melting at 1273 K with the starting materials of Ge, Bi, Sb, and Te. The lattice structures were analyzed based on X-ray diffraction patterns, which could all be indexed to R3m rhombic structure. Electrical properties measurements revealed that the Ge-Sb-Te ternary alloys were p-type semiconductors with high electrical conductivity of 4.5×10~5S？m^（-1） near room temperature. And the maximum electrical property was obtained at Ge_45Sb_5Te_50, with the power factor of 2.49×10^（-3）W？m^（-1）K^（-2） at 640 K. Due to the existence of secondary phases, the electrical conductivity of Ge-Bi-Te system was lower and Seebeck coefficient was higher comparing with those of Ge-Sb-Te system.