In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting conse...In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting consequences.To investigate the protection ability and characteristics of flexible materials and structures under weak shock wave loading,the blast wave produced by TNT explosive is loaded on the polyurethane foam with the density of 200.0 kg/m3(F-200)and 400.0 kg/m3(F-400),polyurea with the density of 1100.0 kg/m^(3)(P-1100)and structures composed of the two materials,which are intended for individual protection.Experimental results indicate that the shock wave is attenuated to weak pressure disturbance after interacting with the flexible materials which are not damaged.The shock wave protective capability of single-layer materials is dependent on their thickness,density and microscopic characteristics.The overpressure,maximum pressure rise rate and impulse of transmitted wave decrease exponentially with increase in sample thickness.For the same thickness,F-400 provides better protective capability than F-200 while P-1100 shows the best protective capability among the three materials.In this study,as the materials are not destroyed,F-200 with a thickness more than10.0 mm,F-400 with a thickness more than 4.0 mm,and P-1100 with a thickness more than 1.0 mm can attenuate the overpressure amplitude more than 90.0%.Further,multi-layer flexible composites are designed.Different layer layouts of designed structures and layer thickness of the single-layer materials can affect the protective performance.Within the research range,the structure in which polyurea is placed on the impact side shows the optimal shock wave protective performance,and the thicknesses of polyurea and polyurethane foam are 1.0 mm and 4.0 mm respectively.The overpressure attenuation rate reached maximum value of 93.3%and impulse attenuation capacity of this structure are better than those of single-layer polyurea and polyurethane foam with higher areal density.展开更多
Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds.In this study,phytate-based flame retardants aluminum phytate(PA-Al)and iron phytate(PA-Fe)were synthesized and cha...Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds.In this study,phytate-based flame retardants aluminum phytate(PA-Al)and iron phytate(PA-Fe)were synthesized and characterized.Subsequently,they were introduced into rigid polyurethane foam(RPUF)as flame retardants by one-step water-blown method.The results indicated that RPUF/PA-Fe30 exhibited the highest char residue of 22.1 wt%,significantly higher than 12.4 wt%of RPUF.Cone calorimetry analysis showed that the total heat release(THR)of RPUF/PA-Al30 decreased by 17.0%and total smoke release(TSR)decreased by 22.0%compared with pure RPUF,which were the lowest,demonstrating a low fire risk and good smoke suppression.Thermogravimetric analysis-Fourier transform infrared spectrometer(TG-FTIR)implied the release intensity of flammable gases(hydrocarbons,esters)and toxic gases(isocyanate,CO,aromatic compounds,HCN)of composites was significantly reduced after the addition of PA-Fe.The analysis of char residue indicated that the RPUF composites formed a dense char layer with a high degree of graphitization after the addition of PA-Al/PA-Fe,endowing RPUF composites with excellent mass&heat transmission inhibition effect and fire resistance in the combustion process.展开更多
SiC foam ceramic reinforced aluminum matrix composites(SFCAMCs)were prepared by squeeze casting aluminum alloy(Al-23Si)into the SiC foam ceramic with different pore sizes,and the corrosion behavior of the SFCAMCs was ...SiC foam ceramic reinforced aluminum matrix composites(SFCAMCs)were prepared by squeeze casting aluminum alloy(Al-23Si)into the SiC foam ceramic with different pore sizes,and the corrosion behavior of the SFCAMCs was studied in NaCl solutions.Static immersion corrosion tests were conducted at 20°C,50°C and 80°C,respectively.Corrosion morphology and products were analyzed by scanning electron microscope,energy dispersive system and X-ray diffraction.It was found that the corrosion rate of SFCAMCs increases as the temperature rising,and the bigger pore size of SiC foam ceramic reinforcement,the better corrosion resistance of SFCAMCs.展开更多
Aluminum foam is a light weight material with good mechanical and energy absorption properties. In this study, aluminum foam composite was fabricated using aluminum powder 6061 and silicon carbide (SiC) powder. Titani...Aluminum foam is a light weight material with good mechanical and energy absorption properties. In this study, aluminum foam composite was fabricated using aluminum powder 6061 and silicon carbide (SiC) powder. Titanium hydride (TiH2) was used as the foaming agent. Cold compact followed by hot pressing (sintering) was used to produce the composite precursor. Foaming was carried out, following the sintering process, by heating the aluminum composite precursor to a temperature above the melting point of aluminum (Al). The linear expansion of the foam and the percent porosity were found to increase as the SiC percentage decreased from 10 to 4%, whereas the density got lower. The percent porosity and linear expansion were both found to increase as the percentage of the foaming agent was increased from 0.5 to 1.5%. Compression stress was evaluated for two different porosity values (40% and 47%), and found to be higher for the samples with lower percent porosity at the same strain value. Effect of shape memory alloy fiber, made of nickel and titanium (NiTi), on the mechanical properties was also investigated. The compression stress was higher, in the densification region, for the samples in which NiTi was used.展开更多
Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues.However,the inherent flammability limits its application in different fields.Herein,we demonstrate a ...Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues.However,the inherent flammability limits its application in different fields.Herein,we demonstrate a green bio-based flame-retardant system to fabricate polyurethane foam composite with durable flame retardancy,smoke suppression,and thermal insulation property.In this system,the green bio-based polyol(VED)with good reactivity and compatibility plays a role of flame retardant and EG acts as a synergistic filler.As a result,the LOI value of foam composite increased to 30.5 vol.%and it achieved a V-0 rating in the UL-94 vertical burning test.Additionally,the peak heat release rate(pHRR)and the total smoke production(TSP)decreased by 66.1%and 63.4%,respectively.Furthermore,the foam composite maintained durable flame retardancy after accelerated thermal aging test,whose thermal-insulating property was maintained even after being treated in high-humidity environment with 85%R.H.for a week.This work provides a facile strategy for durable flame retardancy and long-term thermal insulation performance,and creates opportunities for the practical applications of bio-based foam composites.展开更多
Polyurethane(PU)foams are widely used in thermal management materials due to their good flexibility.However,their low thermal conductivity limits the efficiency.To address this issue,we developed a new method to produ...Polyurethane(PU)foams are widely used in thermal management materials due to their good flexibility.However,their low thermal conductivity limits the efficiency.To address this issue,we developed a new method to produce tannic acid(TA)-modified graphene nanosheets(GTs)-encapsulated PU(PU@GT)foams using the soft template microstructure and a facile layer-by-layer(L-B-L)assembly method.The resulting PU@GT scaffolds have ordered and tightly stacked GTs layers that act as three-dimensional(3D)highly interconnected thermal networks.These networks are further infiltrated with polydimethylsiloxane(PDMS).The through-plane thermal conductivity of the polymer composite reaches 1.58 W·m^(−1)·K^(−1) at a low filler loading of 7.9 wt.%,which is 1115%higher than that of the polymer matrix.Moreover,the mechanical property of the composite is~2 times higher than that of the polymer matrix while preserving good flexibility of the polymer matrix owing to the retention of the PU foam template and the construction of a stable 3D graphene network.This work presents a facile and scalable production approach to fabricate lightweight PU@GT/PDMS polymer composites with excellent thermal and mechanical performance,which implies a promising future in thermal management systems of electronic devices.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.12221002,12102233)。
文摘In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting consequences.To investigate the protection ability and characteristics of flexible materials and structures under weak shock wave loading,the blast wave produced by TNT explosive is loaded on the polyurethane foam with the density of 200.0 kg/m3(F-200)and 400.0 kg/m3(F-400),polyurea with the density of 1100.0 kg/m^(3)(P-1100)and structures composed of the two materials,which are intended for individual protection.Experimental results indicate that the shock wave is attenuated to weak pressure disturbance after interacting with the flexible materials which are not damaged.The shock wave protective capability of single-layer materials is dependent on their thickness,density and microscopic characteristics.The overpressure,maximum pressure rise rate and impulse of transmitted wave decrease exponentially with increase in sample thickness.For the same thickness,F-400 provides better protective capability than F-200 while P-1100 shows the best protective capability among the three materials.In this study,as the materials are not destroyed,F-200 with a thickness more than10.0 mm,F-400 with a thickness more than 4.0 mm,and P-1100 with a thickness more than 1.0 mm can attenuate the overpressure amplitude more than 90.0%.Further,multi-layer flexible composites are designed.Different layer layouts of designed structures and layer thickness of the single-layer materials can affect the protective performance.Within the research range,the structure in which polyurea is placed on the impact side shows the optimal shock wave protective performance,and the thicknesses of polyurea and polyurethane foam are 1.0 mm and 4.0 mm respectively.The overpressure attenuation rate reached maximum value of 93.3%and impulse attenuation capacity of this structure are better than those of single-layer polyurea and polyurethane foam with higher areal density.
基金This research was supported by National Key Research and Development Project(No.2017YFE0113200)National Natural Science Fund of China(Nos.51403004,U1833113).
文摘Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds.In this study,phytate-based flame retardants aluminum phytate(PA-Al)and iron phytate(PA-Fe)were synthesized and characterized.Subsequently,they were introduced into rigid polyurethane foam(RPUF)as flame retardants by one-step water-blown method.The results indicated that RPUF/PA-Fe30 exhibited the highest char residue of 22.1 wt%,significantly higher than 12.4 wt%of RPUF.Cone calorimetry analysis showed that the total heat release(THR)of RPUF/PA-Al30 decreased by 17.0%and total smoke release(TSR)decreased by 22.0%compared with pure RPUF,which were the lowest,demonstrating a low fire risk and good smoke suppression.Thermogravimetric analysis-Fourier transform infrared spectrometer(TG-FTIR)implied the release intensity of flammable gases(hydrocarbons,esters)and toxic gases(isocyanate,CO,aromatic compounds,HCN)of composites was significantly reduced after the addition of PA-Fe.The analysis of char residue indicated that the RPUF composites formed a dense char layer with a high degree of graphitization after the addition of PA-Al/PA-Fe,endowing RPUF composites with excellent mass&heat transmission inhibition effect and fire resistance in the combustion process.
基金Project(00008713)supported by the Program of the Science and Technology Creative Team of Universities in Jiangxi,ChinaProject(2013-KLP-04)supported by the Open Foundation of Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials,China
文摘SiC foam ceramic reinforced aluminum matrix composites(SFCAMCs)were prepared by squeeze casting aluminum alloy(Al-23Si)into the SiC foam ceramic with different pore sizes,and the corrosion behavior of the SFCAMCs was studied in NaCl solutions.Static immersion corrosion tests were conducted at 20°C,50°C and 80°C,respectively.Corrosion morphology and products were analyzed by scanning electron microscope,energy dispersive system and X-ray diffraction.It was found that the corrosion rate of SFCAMCs increases as the temperature rising,and the bigger pore size of SiC foam ceramic reinforcement,the better corrosion resistance of SFCAMCs.
文摘Aluminum foam is a light weight material with good mechanical and energy absorption properties. In this study, aluminum foam composite was fabricated using aluminum powder 6061 and silicon carbide (SiC) powder. Titanium hydride (TiH2) was used as the foaming agent. Cold compact followed by hot pressing (sintering) was used to produce the composite precursor. Foaming was carried out, following the sintering process, by heating the aluminum composite precursor to a temperature above the melting point of aluminum (Al). The linear expansion of the foam and the percent porosity were found to increase as the SiC percentage decreased from 10 to 4%, whereas the density got lower. The percent porosity and linear expansion were both found to increase as the percentage of the foaming agent was increased from 0.5 to 1.5%. Compression stress was evaluated for two different porosity values (40% and 47%), and found to be higher for the samples with lower percent porosity at the same strain value. Effect of shape memory alloy fiber, made of nickel and titanium (NiTi), on the mechanical properties was also investigated. The compression stress was higher, in the densification region, for the samples in which NiTi was used.
基金supported by the National Natural Science Foundation of China(Nos.22175123,52122302,and 51991351)the 111 Project(No.B20001)Fundamental Research Funds for the Central Universities,and Open and Innovative Fund of Hubei Three Gorges Laboratory(Nos.2022LF2021 and SC213011).
文摘Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues.However,the inherent flammability limits its application in different fields.Herein,we demonstrate a green bio-based flame-retardant system to fabricate polyurethane foam composite with durable flame retardancy,smoke suppression,and thermal insulation property.In this system,the green bio-based polyol(VED)with good reactivity and compatibility plays a role of flame retardant and EG acts as a synergistic filler.As a result,the LOI value of foam composite increased to 30.5 vol.%and it achieved a V-0 rating in the UL-94 vertical burning test.Additionally,the peak heat release rate(pHRR)and the total smoke production(TSP)decreased by 66.1%and 63.4%,respectively.Furthermore,the foam composite maintained durable flame retardancy after accelerated thermal aging test,whose thermal-insulating property was maintained even after being treated in high-humidity environment with 85%R.H.for a week.This work provides a facile strategy for durable flame retardancy and long-term thermal insulation performance,and creates opportunities for the practical applications of bio-based foam composites.
基金supports from the National Natural Science Foundation of China(Grant Nos.22238012,22178384,21908245,and 52002363)the Science Foundation of China University of Petroleum,Beijing(Grant No.ZX20220079).
文摘Polyurethane(PU)foams are widely used in thermal management materials due to their good flexibility.However,their low thermal conductivity limits the efficiency.To address this issue,we developed a new method to produce tannic acid(TA)-modified graphene nanosheets(GTs)-encapsulated PU(PU@GT)foams using the soft template microstructure and a facile layer-by-layer(L-B-L)assembly method.The resulting PU@GT scaffolds have ordered and tightly stacked GTs layers that act as three-dimensional(3D)highly interconnected thermal networks.These networks are further infiltrated with polydimethylsiloxane(PDMS).The through-plane thermal conductivity of the polymer composite reaches 1.58 W·m^(−1)·K^(−1) at a low filler loading of 7.9 wt.%,which is 1115%higher than that of the polymer matrix.Moreover,the mechanical property of the composite is~2 times higher than that of the polymer matrix while preserving good flexibility of the polymer matrix owing to the retention of the PU foam template and the construction of a stable 3D graphene network.This work presents a facile and scalable production approach to fabricate lightweight PU@GT/PDMS polymer composites with excellent thermal and mechanical performance,which implies a promising future in thermal management systems of electronic devices.