Combined with two-dimensional(2D)and three-dimensional(3D)finite element analysis and preliminary experimental tests,the effects of size and placement of the electromagnetic shield of the radio-frequency(RF)ion source...Combined with two-dimensional(2D)and three-dimensional(3D)finite element analysis and preliminary experimental tests,the effects of size and placement of the electromagnetic shield of the radio-frequency(RF)ion source with two drivers on plasma parameters and RF power transfer efficiency are analyzed.It is found that the same input direction of the current is better for the RF ion source with multiple drivers.The electromagnetic shield(EMS)should be placed symmetrically around the drivers,which is beneficial for the plasma to distribute uniformly and symmetrically in both drivers.Furthermore,the bigger the EMS shield radius is the better generating a higher electron density.These results will be of guiding significance to the design of electromagnetic shielding for RF ion sources with a multi-driver.展开更多
Ni-P and Ni-P-La alloy coatings were prepared by electroplating. Electromagnetic shielding effectiveness under the different components of rare earth or the different operating conditions was tested by the network ana...Ni-P and Ni-P-La alloy coatings were prepared by electroplating. Electromagnetic shielding effectiveness under the different components of rare earth or the different operating conditions was tested by the network analyzer. The results show that electromagnetic shielding effectiveness of Ni-P-La alloy coating varies from 45 dB to 70 dB with the variety of the frequency from 10 MHz to 350 MHz. Corrosion of the salt fog impacts on the electromagnetic shielding effectiveness a little. A small amount of rare earth added to plating bath can not only enhance corrosion resistance of coating, but make electromagnetic shielding effectiveness increase by 1 ~ 5 dB.展开更多
Flexible,lightweight,conductive materials,having both high rf losses and high permeability,are extremely desirable for applications as electromagnetic(EM)shielding.Gas atomized spherical FeSi-based ferromagnetic metal...Flexible,lightweight,conductive materials,having both high rf losses and high permeability,are extremely desirable for applications as electromagnetic(EM)shielding.Gas atomized spherical FeSi-based ferromagnetic metallic particles,having a mean diameter of 14.6μm with a standard deviation of 7.3μm,were measured to have a room temperature saturation magnetic flux density of 1.49 T with a coercivity of 160 A/m.Ball milling of the amorphous particles led to aspect ratios from 1:1(spherical)to>100:1(flake-like).Flake-like particles,suspended in paraffin,were found to not only increase the surface area of fillers enhancing the polarization mechanism but also increase the complex permeability and complex permittivity,and thus provide broadband shielding effectiveness.A loading factor of 40 vol.%of the∼15μm diameter powders provided the largestΔW_(RL=-20 dB)of 9.49 GHz(i.e.,6.55<f<16.04 GHz)at a coating thickness of 2 mm.Overall,powder composites show a wide absorption potential above 18 GHz for<1.5 mm thicknesses.The optimized flake-based composites exhibit strong EM wave absorption with an SE of-40 dB and SE<-10 dB of 17.57 GHz at 40 vol.%filler at a thickness of 1.6 mm.展开更多
Transparent electromagnetic(EM)shielding glass with a metal mesh has significant potential for application in different fields of EM radiation and anti-EM interference light-transmitting observation windows.In particu...Transparent electromagnetic(EM)shielding glass with a metal mesh has significant potential for application in different fields of EM radiation and anti-EM interference light-transmitting observation windows.In particular,a transparent EM-shielding glass with a large-aspect-ratio metal mesh can effectively alleviate the contradictory problems of shielding effectiveness and light-transmission performance constraints.However,the fabrication of high-aspect-ratio metal meshes on glass substrates has problems such as high cost,complex processes,low efficiency,small area,and easy damage issues,which limit their application in the field of high-performance,transparent EM-shielding glass.Therefore,this paper proposes a composite additive manufacturing process based on electric-field-driven microjet 3D printing and electroplating.By fabricating metal meshes with an Ag-Cu core-shell structure on a glass substrate,EM-shielding glass with high shielding efficiency and light transmission can be manufactured without increasing the aspect ratio of the metal meshes.The prepared Ag-Cu composite metal mesh has excellent optoelectronic properties(period 250𝜇m,line width 10𝜇m,90.1%transmission at 550 nm visible light,square resistance 0.21Ω/sq),efficient electrothermal effect(3 V DC voltage can reach 189°C steady-state temperature),stable EM-shielding effectiveness(average shielding effectiveness 23 dB at X-band),and acceptable mechanical and environmental stability(less than 3%change in square resistance after 150-times adhesion test and less than 6%and 0.6%change in resistance after 72 h in acid and alkali environments,respectively).This method provides a new solution for the mass production of high-performance large-area transparent electric heating/EM-shielding glass.展开更多
Manipulation of the internal architecture is essential for electromagnetic interference(EMI)shielding performance of metal-based coatings,which can address the electromagnetic pollution in large-size,complex geometrie...Manipulation of the internal architecture is essential for electromagnetic interference(EMI)shielding performance of metal-based coatings,which can address the electromagnetic pollution in large-size,complex geometries,and harsh environments.In this work,oriented segregated structure with conductive networks embedded in magnetic matrix was achieved in Fe-based amorphous coatings via Ni-Cu-P functionalization of(Fe_(0.76)Si_(0.09)B_(0.1)P_(0.05))_(99)Nb_(1)amorphous powder precursors and then thermal spraying them onto aluminum(Al)substrate.Benefiting from the unique magnetic-electric structure,the coating@Al composite delivered prominent EMI shielding performance.The EMI shielding effectiveness(SE)of modified coating@Al composite is~41 dB at 8-12 GHz,doubling the value of Al substrate and is 15 dB greater than that of Ni-Cu-P-free coating@Al composite.Microstructure analysis showed that the introduced Ni−Cu−P insertions forcefully suppress the serious oxidation of the magnetic precursors during thermal spraying and form a dense conductive network in the magnetic matrix.Electron holography observation and electromagnetism simulation clarified that the modified coating can effectively trap and attenuate the incident radiations because of the electric loss from Ni−Cu−P conductive network,magnetic loss from Fe-based amorphous coating,and the electromagnetic interactions in the oriented segregated architectures.Moreover,the optimized thermal isolation and mechanical properties brought by structural improvement enable the coating to shield complex parts in thermal shock and mechanical loading environments.Our work gives an insight on the design strategies for metal-based EMI shielding materials and enriches the fundamental understanding of EMI shielding mechanisms.展开更多
基金supported by the Comprehensive Research Facility for Fusion Technology Program of China(No.2018-000052-73-01-001228)National Natural Science Foundation of China(No.11975263)the National Key R&D Program of China(No.2017YFE0300101)。
文摘Combined with two-dimensional(2D)and three-dimensional(3D)finite element analysis and preliminary experimental tests,the effects of size and placement of the electromagnetic shield of the radio-frequency(RF)ion source with two drivers on plasma parameters and RF power transfer efficiency are analyzed.It is found that the same input direction of the current is better for the RF ion source with multiple drivers.The electromagnetic shield(EMS)should be placed symmetrically around the drivers,which is beneficial for the plasma to distribute uniformly and symmetrically in both drivers.Furthermore,the bigger the EMS shield radius is the better generating a higher electron density.These results will be of guiding significance to the design of electromagnetic shielding for RF ion sources with a multi-driver.
基金Project supported by Anhui Province Natural Science Foundation (050440603)
文摘Ni-P and Ni-P-La alloy coatings were prepared by electroplating. Electromagnetic shielding effectiveness under the different components of rare earth or the different operating conditions was tested by the network analyzer. The results show that electromagnetic shielding effectiveness of Ni-P-La alloy coating varies from 45 dB to 70 dB with the variety of the frequency from 10 MHz to 350 MHz. Corrosion of the salt fog impacts on the electromagnetic shielding effectiveness a little. A small amount of rare earth added to plating bath can not only enhance corrosion resistance of coating, but make electromagnetic shielding effectiveness increase by 1 ~ 5 dB.
文摘Flexible,lightweight,conductive materials,having both high rf losses and high permeability,are extremely desirable for applications as electromagnetic(EM)shielding.Gas atomized spherical FeSi-based ferromagnetic metallic particles,having a mean diameter of 14.6μm with a standard deviation of 7.3μm,were measured to have a room temperature saturation magnetic flux density of 1.49 T with a coercivity of 160 A/m.Ball milling of the amorphous particles led to aspect ratios from 1:1(spherical)to>100:1(flake-like).Flake-like particles,suspended in paraffin,were found to not only increase the surface area of fillers enhancing the polarization mechanism but also increase the complex permeability and complex permittivity,and thus provide broadband shielding effectiveness.A loading factor of 40 vol.%of the∼15μm diameter powders provided the largestΔW_(RL=-20 dB)of 9.49 GHz(i.e.,6.55<f<16.04 GHz)at a coating thickness of 2 mm.Overall,powder composites show a wide absorption potential above 18 GHz for<1.5 mm thicknesses.The optimized flake-based composites exhibit strong EM wave absorption with an SE of-40 dB and SE<-10 dB of 17.57 GHz at 40 vol.%filler at a thickness of 1.6 mm.
基金supported by National Natural Science Foundation of China(Grant No.52175331)Shandong Provincial National Natural Science Foundation of China(Grant Nos.ZR2020ZD04,ZR2022ME014,ZR2022QE077)Support Plan for Outstanding Youth Innovation Team in Universities of Shandong Province of China(Grant No.2020KJB003).
文摘Transparent electromagnetic(EM)shielding glass with a metal mesh has significant potential for application in different fields of EM radiation and anti-EM interference light-transmitting observation windows.In particular,a transparent EM-shielding glass with a large-aspect-ratio metal mesh can effectively alleviate the contradictory problems of shielding effectiveness and light-transmission performance constraints.However,the fabrication of high-aspect-ratio metal meshes on glass substrates has problems such as high cost,complex processes,low efficiency,small area,and easy damage issues,which limit their application in the field of high-performance,transparent EM-shielding glass.Therefore,this paper proposes a composite additive manufacturing process based on electric-field-driven microjet 3D printing and electroplating.By fabricating metal meshes with an Ag-Cu core-shell structure on a glass substrate,EM-shielding glass with high shielding efficiency and light transmission can be manufactured without increasing the aspect ratio of the metal meshes.The prepared Ag-Cu composite metal mesh has excellent optoelectronic properties(period 250𝜇m,line width 10𝜇m,90.1%transmission at 550 nm visible light,square resistance 0.21Ω/sq),efficient electrothermal effect(3 V DC voltage can reach 189°C steady-state temperature),stable EM-shielding effectiveness(average shielding effectiveness 23 dB at X-band),and acceptable mechanical and environmental stability(less than 3%change in square resistance after 150-times adhesion test and less than 6%and 0.6%change in resistance after 72 h in acid and alkali environments,respectively).This method provides a new solution for the mass production of high-performance large-area transparent electric heating/EM-shielding glass.
基金supported by National Key Research and Development Program of China(No.2016YFB0300500)National Natural Science Foundation of China(No.51771215)+1 种基金Ningbo Major Special Projects of the Plan“Science and Technology Innovation 2025(No.2018B10084)China Postdoctoral Science Foundation(No.2020M673174)。
文摘Manipulation of the internal architecture is essential for electromagnetic interference(EMI)shielding performance of metal-based coatings,which can address the electromagnetic pollution in large-size,complex geometries,and harsh environments.In this work,oriented segregated structure with conductive networks embedded in magnetic matrix was achieved in Fe-based amorphous coatings via Ni-Cu-P functionalization of(Fe_(0.76)Si_(0.09)B_(0.1)P_(0.05))_(99)Nb_(1)amorphous powder precursors and then thermal spraying them onto aluminum(Al)substrate.Benefiting from the unique magnetic-electric structure,the coating@Al composite delivered prominent EMI shielding performance.The EMI shielding effectiveness(SE)of modified coating@Al composite is~41 dB at 8-12 GHz,doubling the value of Al substrate and is 15 dB greater than that of Ni-Cu-P-free coating@Al composite.Microstructure analysis showed that the introduced Ni−Cu−P insertions forcefully suppress the serious oxidation of the magnetic precursors during thermal spraying and form a dense conductive network in the magnetic matrix.Electron holography observation and electromagnetism simulation clarified that the modified coating can effectively trap and attenuate the incident radiations because of the electric loss from Ni−Cu−P conductive network,magnetic loss from Fe-based amorphous coating,and the electromagnetic interactions in the oriented segregated architectures.Moreover,the optimized thermal isolation and mechanical properties brought by structural improvement enable the coating to shield complex parts in thermal shock and mechanical loading environments.Our work gives an insight on the design strategies for metal-based EMI shielding materials and enriches the fundamental understanding of EMI shielding mechanisms.
