Laboratory pull-out tests on fully grouted rock bolts and cable bolts:Results and lessons learned

Laboratory pull-out tests were conducted on the following rock bolts and cable bolts:steel rebars,smooth steel bars,fiberglass reinforced polymer threaded bolts,flexible cable bolts,IR5/IN special cable bolts and Mini-cage cable bolts.The diameter of the tested bolts was between 16 mm and 26 mm.The bolts were grouted in a sandstone sample using resin or cement grouts.The tests were conducted under either constant radial stiffness or constant confining pressure boundary conditions applied on the outer surface of the rock sample.In most tests,the rate of displacement was about 0.02 mm/s.The tests were performed using a pull-out bench that allows testing a wide range of parameters.This paper provides an extensive database of laboratory pull-out test results and confirms the influence of the confining pressure and the embedment length on the pull-out response(rock bolts and cable bolts).It also highlights the sensitivity of the results to the operating conditions and to the behavior of the sample as a whole,which cannot be neglected when the test results are used to assess the bolt-grout or the grouterock interface.

Pull-out tests and slope stability analyses of nailing systems comprising single and multi rebars with grouted cement

The pull-out capacities for soil nailing systems comprising of one single 29 mm diameter(type A) and four 16 mm diameter(type B) rebars with grouted cement were examined.A field test and numerical analysis for the type A and type B systems were carried out to investigate the pull-out capacities and the slope stability reinforcement efficiency in soil and rock slopes.The results of the pull-out tests show the mobilized shear force and load transfer characteristics with respect to soil depth.The load-displacement relationship was examined for both type A and type B systems.Slope stability analyses were carried out to study the relationships between soil and nail reinforcement and bending stiffness as well as combined axial tension and shear forces.Factors of safety were calculated in relation to the number of nails and their outside diameters.Both soil and rock slopes were included in this evaluation.

Testing and modeling of cyclically loaded rock anchors

The Norwegian Public Roads Administration(NPRA) is planning for an upgrade of the E39 highway route at the westcoast of Norway. Fixed links shall replace ferries at seven fjord crossings. Wide spans and large depths at the crossings combined with challenging subsea topography and environmental loads call for an extension of existing practice. A variety of bridge concepts are evaluated in the feasibility study. The structures will experience significant loads from deadweight, traffic and environment. Anchoring of these forces is thus one of the challenges met in the project. Large-size subsea rock anchors are considered a viable alternative. These can be used for anchoring of floating structures but also with the purpose of increasing capacity of fixed structures. This paper presents first a thorough study of factors affecting rock anchor bond capacity. Laboratory testing of rock anchors subjected to cyclic loading is thereafter presented. Finally, the paper presents a model predicting the capacity of a rock anchor segment, in terms of a ribbed bar, subjected to a cyclic load history. The research assumes a failure mode occurring in the interface between the rock anchor and the surrounding grout. The constitutive behavior of the bonding interface is investigated for anchors subjected to cyclic one-way tensile loads. The model utilizes the static bond capacity curve as a basis, defining the ultimate bond sbuand the slip s1 at τ. A limited number of input parameters are required to apply the model. The model defines the bond-slip behavior with the belonging rock anchor capacity depending on the cyclic load level(τcy/τ), the cyclic load ratio(R= τcy/τcy), and the number of load cycles(N). The constitutive model is intended to model short anchor lengths representing an incremental length of a complete rock anchor.

Shaking table test of seismic responses of anchor cable and lattice beam reinforced slope

As a combined supporting structure,the anchor cable and lattice beam have a complex interaction with the slope body.In order to investigate the seismic behaviors of the slope reinforced by anchor cable and lattice beam,a largescale shaking table test was carried out on a slope model(geometric scale of 1:20)by applying recorded and artificial seismic waves with different amplitudes.The acceleration and displacement of the slope,the displacement of lattice beam and the axial force of anchor cable were obtained to study the interaction between the slope and the supporting structure.The test results show that:(1)the acceleration responses of the slope at different relative elevations display obvious nonlinear characteristics with increasing of the peak ground acceleration(PGA)of the inputted seismic waves,and the weak intercalated layer has a stronger effect on acceleration amplification at the upper part of the slope than that at the lower part of the slope;(2)the frequency component near the second dominant frequency is significantly magnified by the interaction between the slope and the supporting structure;(3)the anchor cables at the upper part of the slope have larger peak and residual axial forces than that at the lower part of the slope,and the prestress loss of the anchor cable first occurs at the top of the slope and then passes down;(4)the peak and residual displacements inside the slope and on the lattice beam increase with the increase of relative elevation.When the inputted PGA is not greater than 0.5 g,the combined effect of anchor cable and lattice beam is remarkable for stabilizing the middle and lower parts of the potential sliding body.The research results can provide a reference for the seismic design of such slope and the optimization of supporting structure.

Full-scale pullout tests of rock anchors in a limestone quarry focusing on bond failure at the anchor-grout and grout-rock interfaces

Rock anchors are a common safety measure for stabilising large-scale infrastructure,such as bridge towers,retaining walls,rock slopes and windmills.There are four principal failure modes for rock anchors:(a)tensile failure of the steel anchor,(b)anchor-grout interface failure,(c)grout-rock interface failure,and(d)rock mass uplift.Field tests were performed in a limestone quarry.These tests were designed to test failure modes B and C through pullout.In the tests of failure mode B,the shear stress on the anchor-grout interface is the largest at the top of the grout column and attenuates towards the distal end for small loads.The shear stress becomes uniformly distributed when the applied load is approximately 50%of the ultimate pullout load.The anchors designed to test failure mode C were installed with an endplate and had a higher toughness than the straight bar anchors.The shear stress on the grout-rock interface is the largest at the endplate and attenuates upward before slip starts along the interface.When the ultimate pullout load is reached,and the grout column starts to slip,the shear stress is approximately constant.The bond shear strength on the anchor-grout interface was approximately 20%of the uniaxial compressive strength of the grout,and the bond strength of the grout-rock interface was around 5%for that of the grout.The grout-rock interface is likely determined by whichever is weaker,the grout or the rock.

Application of wellhead suction anchor technology in the second production test of natural gas hydrates in the South China Sea

Traditional suction anchor technology is mainly used in the fields of subsea structure bearing foundations,single-point mooring systems and offshore wind power.It is characterized by providing sufficient lateral and vertical bearing capacities and lateral bending moment.The anchor structure of a traditional suction anchor structure is improved with wellhead suction anchor technology,where a central pipe is added as a channel for drilling and completion operations.To solve the technical problems of a low wellhead bearing capacity,shallow built-up depth,and limited application of conductor jetting in the second production test of natural gas hydrates(NGHs)in the South China Sea(SCS),the China Geological Survey(CGS)took the lead in independently designing and manufacturing a wellhead suction anchor,which fulfilled the requirements of the production test.This novel anchor was successfully implemented in the second production test for the first time,providing a stable wellhead foundation for the success of the second production test of NGHs in the SCS.

A Pull-Out Test Study on the Working State of Fully Grouted Bolts

The present study examines the working conditions of fully grouted bolts used for the construction and expansion of high slopes.On the basis of a pull out destructive test,the work load and the ultimate load are obtained on site,and the Flac3d numerical simulation method is employed to determine the axial force distribution and the effective anchor length.The test results show that(1)the Q-S(load-displacement)curve of the bolt displays a certain degree of deformation coupled with the creep of the surrounding rock;(2)the working load of the bolt is closely related to the sliding deformation trend of the slope,while the ultimate load depends on the design parameters of the bolt and the lithology of the slope;(3)the distribution of bolt axial force is characterized by a single peak along the bolt length and the effective anchorage length of the bolt is 3 m;(4)after 20 years,the bolt’s ultimate load has a maximum loss of 31.94%.

Prestressed tensioning method and its application to testing anchor stress of anchor cables for side-slope stabilization

The anchor stress extent of a prestress anchor cable project has a direct relation with the project safety and performance. Prestressed tensioning method is a kind of nondestructive testing method, by which a reverse stretching load is applied on the external exposure section of anchor cable under construction or in service, and then the elongation variation of stress bars is measured to determine the anchor stress. We elaborated the theory and testing mechanism of prestressed tensioning method, and systematically studied key issues during the prestressed tensioning process of anchor cable by using physical model test, including the composition of tension stress-elongation curve, the variation of anchor stress, the compensation of locked anchor stress, and the judgment of anchor stress, and verified the theory feasibility of prestressed tensioning method. A case study on slope anchor cable of one highway project was conducted to further discuss on the test method, operation procedures and judgment of prestressed tensioning method on obtaining anchor stress, and then the test data of three situations were analyzed. The result provides a theoretical basis and technical base for the application of prestressed tensioning method to the evaluation of construction quality and operation conditions of anchor cable project.

Prediction of a maximum pull-out load of anchor bolts using an optimal combination model

The mixed model of improved exponential and power function and unequal interval gray GM(1,1)model have poor accuracy in predicting the maximum pull-out load of anchor bolts.An optimal combination model was derived using the optimally weighted combination theory and the minimum sum of logarithmic squared errors as the objective function.Two typical anchor bolt pull-out engineering cases were selected to compare the performance of the proposed model with those of existing ones.Results showed that the optimal combination model was suitable not only for the slow P-s curve but also for the steep P-s curve.Its accuracy and stable reliability,as well as its prediction capability classification,were better than those of the other prediction models.Therefore,the optimal combination model is an effective processing method for predicting the maximum pull-out load of anchor bolts according to measured data.

Anchoring mechanical characteristics of Ductile-Expansion bolt

The application of ductile rock bolts has been a crucial method for solving the problems of large deformations,energy absorption and stability control issues in deep rock masses.To study the anchoring mechanism of the key expansive structure,this paper proposes a novel type of bolt—the Ductile-Expansion bolt,and conducts research on anchoring mechanics,energy absorption characteristics,and failure modes of the bolt.In addition,this paper defines the concept of load-volume ratio of metal rock bolts and proves the Ductile-Expansion bolt is capable of better improving the unit volume bearing capacity of the bolt material.Furthermore,laboratory and field tests verify the Ductile-Expansion bolt had better anchoring effect than the traditional rebar bolt,with the expansion structure favorably enhancing the ductility and energy absorption performance of the bolt.Finally,this paper microscopically analyzes the crack propagation and distribution morphology of the bolts by establishing a 3D coupled numerical model based on FDM-DEM.Numerical results illustrate the interface at the variable diameter of the Ductile-Expansion bolt serves as the transition zone between high and low stress levels.The expansion structure can impose radial compression on the medium around the bolt,which can improve the bolt anchorage performance.

Negative Poisson's ratio anchor cable support for fault tunnels with different inclination angles under earthquake

It is inevitable to encounter fault zones in tunnel construction.These faults can lead to significant deformations and potential collapses of the surrounding rock in the tunnel.Therefore,it is crucial to study the influence of different fault angles on tunnel deformation.The Tabaiyi Tunnel,located in Yunnan Province of China passes through a multi-stage fault zone.The dynamic response characteristics of the surrounding rock in the Tabaiyi Tunnel were studied under various fault dip angles and the most unfavorable angle was identified.Physical model tests were conducted using two types of anchor cables with specific parameters.Additionally,a relationship between the engineering rock mass and energy absorption by the anchor cables was established,demonstrating the advantages of negative Poisson's ratio(NPR)anchor cables.Experimental results indicate that stress concentration tends to occur at the junctions between faults and the surrounding rock mass.Tunnels supported by NPR anchor cables effectively mitigate amplification effects,achieving energy absorption increases of up to 87%compared to positive Poisson's ratio(PR)anchor cables.Furthermore,the highest acceleration amplification was observed at a fault dip angle of 45°,with peak acceleration reaching twice that of the original input wave,indicating that this angle should be avoided in tunnel design.These findings provide valuable insights for the safe management of tunnels traversing fault zones.

钢筋螺旋肋灌浆套筒连接性能试验分析

传统灌浆套筒制造过程繁琐、原材料成本高且灌浆质量难以保证,限制了中国预制装配式建筑的推广。为促进建筑行业的经济、环保和高效发展,本课题组研发了一种新型钢筋灌浆套筒连接技术,采用了“滚压螺旋肋灌浆套筒”和“类宾汉流体灌浆料”,钢筋与灌浆料、灌浆料与套筒之间形成了更加紧密的机械锁合,显著提高了构件连接后的承载力。该技术具有成本低廉、施工简便、灌浆质量易于保证等优点。为了探究该连接体系下钢筋的最小锚固长度及钢筋对中对接与偏置对接在连接性能上的差异,通过对34个接头试件进行单向拉伸试验,分析了试件的破坏模式及各项结构性能指标。研究结果表明:钢筋在套筒内部偏置对接与对中对接在连接性能上差别不大;滚压套筒内的内凸肋显著增强了对灌浆料滑移的阻抗作用,可提供足够的黏结锚固以达到连接性能要求。初步结果显示,在该连接方式下钢筋的最小锚固长度可采用10倍钢筋直径,并采用偏置对接方式。

新型浆锚连接方钢管混凝土拼接柱抗震性能试验研究

为进一步提高用于钢-混凝土组合结构的柱构件的装配效率,并改善其抗震性能,降低生产成本,提出一种新型浆锚连接方钢管混凝土拼接柱设计方法。通过对缩尺比例为2的5个拼接柱构件和1个整浇柱构件开展拟静力试验,获得不同配筋率、配筋形式和柱-柱节点拼接部位的新型拼接柱的抗震性能。试验结果表明:新型拼接柱构件在低周期反复荷载下的破坏过程及其形态与整浇柱构件相似,其滞回曲线饱满,耗能能力、抗承载力退化和抵抗变形(刚度)能力均比整浇柱构件更加优良,特别是将柱-柱节点拼接部位设于柱间反弯点区域的P类型构件变形能力最佳,证明了该新型拼接柱设计方法的科学性,并对提高钢-混凝土组合框架结构的整体抗震性能具有应用潜力。

Anchoring effect and energy-absorbing support mechanism of large deformation bolt

To research the anchoring effect of large deformation bolt,tensile and drawing models are established.Then,the evolution laws of drawing force,bolt axial force and interfacial shear stress are analyzed.Additionally,the influence of structure element position on the anchoring effect of large deformation bolt is discussed.At last,the energy-absorbing support mechanism is discussed.Results show that during the drawing process of normal bolt,drawing force,bolt axial force and interfacial shear stress all gradually increase as increasing the drawing displacement,but when the large deformation bolt enters the structural deformation stage,these three values will keep stable;when the structure element of large deformation bolt approaches the drawing end,the fluctuation range of drawing force decreases,the distributions of bolt axial force and interfacial shear stress of anchorage section are steady and the increasing rate of interfacial shear stress decreases,which are advantageous for keeping the stress stability of the anchorage body.During the working process of large deformation bolt,the strain of bolt body is small,the working resistance is stable and the distributions of bolt axial force and interfacial shear stress are steady.When a rock burst event occurs,the bolt and bonding interface cannot easily break,which weakens the dynamic disaster degree.

Anchoring Depth Research of Anti-Slide Piles of Anchor Bar in Soil

The model test result of earth force in the side of anti-slide pile of anchor bars was introduced.There are three groups of the tests.The loads were on the back side of the slope in two groups.The other one was loaded just behind the pile by the jack.In order to get the force of the soil,some earth-pressure boxes were used to get the earth pressure on the side of the piles.The part of the max pressure and the earth pressure was mainly focused under the slip line

Dynamic response of a slope reinforced by double-row antisliding piles and pre-stressed anchor cables

Large-scale shaking table tests were conducted to study the dynamic response of a slope reinforced by double-row anti-sliding piles and prestressed anchor cables. The test results show that the reinforcement suppressed the acceleration amplification effectively. The axial force time histories are decomposed into a baseline part and a vibration part in this study. The baseline part of axial force well revealed the seismic slope stability, the peak vibration values of axial force of the anchor cables changed significantly in different area of the slope under seismic excitations. The peak lateral earth pressure acting on the back of the anti-sliding pile located at the slope toe was much larger than that acting on the back of the anti-sliding pile located at the slope waist. The test results indicate an obvious load sharing ratio difference between these two anti-slide piles, the load sharing ratio between the two anti-sliding piles located at the slope toe and the slope waist varied mainly in a range of 2-5. The anti-slide pile at the slope waist suppressed the horizontal displacement of the slope surface.

Physical model test study on shear strength characteristics of slope sliding surface in Nanfen open-pit mine

A physical model for the footwall slope of Nanfen open-pit mine, China was established using a selfdeveloped deep geological engineering disaster model test system. A thermosensitive similar material,paraffin, was selected to simulate a weak structural plane in the slope to reproduce the landslide process.From an experimental perspective, the variation trend of shear strength parameters of weak structural plane and the mechanical support characteristics of NPR(negative Poisson’s ratio) anchor cable under the condition of a large landslide deformation and failure were examined. The results of this model test showed that slope failure has four distinct stages:(1) soil compaction stage,(2) crack generation stage,(3) crack propagation stage, and(4) sliding plane transfixion stage. According to the test results, the rock mechanics parameters of weak surface in the footwall slope of Nanfen open-pit mine were calculated.The cohesion is approximately 1.35×10~5 Pa, and the internal friction angle is approximately 6.33°.During slope failure, the NPR anchor cable experiences a large deformation but no damage occurs, indicating that the NPR anchor cable can be continuously monitored and reinforced during the deformation and failure of landslide. The stress characteristics of NPR anchor cables during the test are consistent with the monitoring results of Newtonian force at the landslide site, proving that NPR anchor cables are effective and reasonable in landslide monitoring and early warning.

Monotonic, cyclic and post-cyclic performances of single-helix anchor in residual soil of sandstone

Helical anchors are commonly used in Brazil for guyed transmission towers subjected to static and cyclic wind loads.In most cases,these anchors are installed in tropical residual soil,a micro-structured material in which the shear strength is provided by soil bonding.During installation of a helical anchor,as the helical plate moves downward into the ground,the soil penetrated is sheared and displaced.Consequently,in this type of soil,anchor installation affects the soil shear strength significantly associated with a bonded structure.However,the cyclic responses of helical anchors in this type of structured soils are rarely reported.To address this problem,tests were conducted in a Brazilian residual soil to investigate the monotonic,cyclic and post-cyclic performances of single-helix anchors.Field tests used two instrumented single-helix anchors installed in this typical residual soil of sandstone,which is frequently observed in large areas in the southern Brazil.The testing results indicate that the disturbance caused by the anchor installation affected the monotonic uplift performance markedly.The results of cyclic loading tests also show no significant degradation of helix bearing resistance and reduced displacement accumulation with increasing load cycles.This is perhaps due to the soil improvement caused by previous loading,which then increases the stiffness response of the anchor.

Effects of different pull-out loading rates on mechanical behaviors and acoustic emission responses of fully grouted bolts

Due to the influence of mining disturbance stress,it is of great significance to better understand the bearing characteristics of fully grouted bolts under different pull-out loading rates.For this purpose,a series of laboratory pull-out tests were conducted to comprehensively investigate the effects of different pull-out loading rates on the mechanical performance and failure characteristics of fully grouted bolts.The results show that the mechanical performance of the anchored specimen presents obvious loading rate dependence and shear enhancement characteristics.With the increase of the pull-out loading rates,the maximum pull-out load increases,the displacement and time corresponding to the maximum pull-out load decrease.The accumulated acoustic emission(AE)counts,AE energy and AE events all decrease with the increase of the pull-out loading rates.The AE peak frequency has obvious divisional distribution characteristics and the amplitude is mainly distributed between 50-80 dB.With the increase of the pull-out loading rates,the local strain of the anchoring interface increases and the failure of the anchoring interface transfers to the interior of the resin grout.The accumulated AE counts are used to evaluate the damage parameter of the anchoring interface during the whole pull-out process.The analytical results are in good agreement with the experimental results.The research results may provide guidance for the support design and performance monitoring of fully grouted bolts.

Loading characteristics of mechanical rib bolts determined through testing and numerical modeling

Underground coal mines use mechanical bolts in addition to other types of bolts to control the rib deformation and to stabilize the yielded coal ribs.Limited research has been conducted to understand the performance of the mechanical bolts in coal ribs.Researchers from the National Institute for Occupational Safety and Health(NIOSH)conducted this work to understand the loading characteristics of mechanical bolts(stiffness and capacity)installed in coal ribs at five underground coal mines.Standard pull-out tests were performed in this study to define the loading characteristics of mechanical rib bolts.Different installation torques were applied to the tested bolts based on the strength of the coal seam.A typical tri-linear load-deformation response for mechanical bolts was obtained from these tests.It was found that the anchorage capacity depended mainly on the coal strength.Guidelines for modeling mechanical bolts have been developed using the tri-linear load-deformation response.The outcome of this research provides essential data for rib support design.