To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green ...To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively.展开更多
Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size ...Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size distri- bution, thermal conductivity and mechanical properties was investigated. The results show that the bulk density of the light-weight magnesium -aluminate spinel mate- rials is in the range of O. 7 1.2 g cm-3 ; pore size distribution curves show single-peak characteristics and the mean pore size is in the range of 30. 83 - 61.37 μm ; with the increase of solid loading, the linear shrinkage of the green body during firing and the permanent change in dimensions on heating at l 600 ℃ for 3 h de- crease, but the bulk density increases, the mechanical properties increase obviously; the maximum compressive strength and bending strength reach 35. 25 MPa and 9. 92 MPa, respectively, while the bulk density is 1. 16 g · cm ; and the thermal conductivity at 1 000 ℃ tea- ches 0. 371 W · m-1 . K-1 while the bulk density is O. 7 -3 g · cm展开更多
Ultra-large aluminum shape castings have been increasingly used in automotive vehicles,particularly in electric vehicles for light-weighting and vehicle manufacturing cost reduction.As most of them are structural comp...Ultra-large aluminum shape castings have been increasingly used in automotive vehicles,particularly in electric vehicles for light-weighting and vehicle manufacturing cost reduction.As most of them are structural components subject to both quasi-static,dynamic and cyclic loading,the quality and quantifiable performance of the ultra-large aluminum shape castings is critical to their success in both design and manufacturing.This paper briefly reviews some application examples of ultra-large aluminum castings in automotive industry and outlines their advantages and benefits.Factors affecting quality,microstructure and mechanical properties of ultra-large aluminum castings are evaluated and discussed as aluminum shape casting processing is very complex and often involves many competing mechanisms,multi-physics phenomena,and potentially large uncertainties that significantly influence the casting quality and performance.Metallurgical analysis and mechanical property assessment of an ultra-large aluminum shape casting are presented.Challenges are highlighted and suggestions are made for robust design and manufacturing of ultra-large aluminum castings.展开更多
Several mineralogical and petrological issues in the field of materials are discussed. These include:the factors affecting the morphology of xonotlite collectives and individual crystals;the application of entringite ...Several mineralogical and petrological issues in the field of materials are discussed. These include:the factors affecting the morphology of xonotlite collectives and individual crystals;the application of entringite mineralogy and properties in the gelled materials;the mineralogical and petrological problems encountered in the study of anorthite bound mullite thermal insulation firebricks. The results show that there is a great space between materials sciences and mineralogy for the applied mineralogists and applied petrologists to explore.展开更多
Dynastes tityus(D.tityus)is a typical beetle whose elytra are light and strong.The primary function of elytra is to protect beetle's hindwings.In this paper,D.tityus elytra were selected as the biological prototyp...Dynastes tityus(D.tityus)is a typical beetle whose elytra are light and strong.The primary function of elytra is to protect beetle's hindwings.In this paper,D.tityus elytra were selected as the biological prototype for the investigation to obtain bio-inspirations for the design and development of light materials with high ratio of strength to mass.Firstly,the microstructure investigation and quasi-static nanoindentation tests have been carried out on the ten samples of the selected elytra ofD.tityus to reveal their mechanical properties and microstructures.Secondly,based on the fmdings from the microstructure investigation and nanoindentation tests,three models of bio-inspired materials have been proposed for further study to gain the deep understanding of the relationships between the special mechanical characteristics and microstructures.Then Finite Element Analysis(FEA)simulations have been performed on the three models for harvesting the bio-inspirations for the initial design of light materials.Finally,through comparative analysis of the findings from the microstructure investigation,the nanoindentation tests and the simulations,some meaningful bio-inspirations have been reaped for the future optimization of the design and development of light materials with high ratio of strength to mass.展开更多
Dense CaAl2Si2O8 ceramics were prepared via a two-step sintering process at temperatures below 1000℃. First, pre-sintered CaAl2Si2O8 powders containing small amounts of other crystal phases were obtained by sintering...Dense CaAl2Si2O8 ceramics were prepared via a two-step sintering process at temperatures below 1000℃. First, pre-sintered CaAl2Si2O8 powders containing small amounts of other crystal phases were obtained by sintering a mixture of calcium hydroxide and kaolin powders at 950℃ for 6 h. Subsequently, the combination of the pre-sintered ceramic powders with MeO＇2B203 （Me = Ca, Sr, Ba） flux agents enabled the low-temperature densification sintering of the CaAl2Si2O8 ceramics at 950℃. The sintering behavior and phase formation of the CaAl2Si2O8 ceramics were investigated in terms of the addition of the three MeO·2B2O3 flux agents. Furthermore, alumina and quartz were introduced into the three flux agents to investigate the sintering behaviors, phase evolvements, microstructures, and physical properties of the resulting CaA12Si208 ceramics. The results showed that, because of their low-melting characteristics, the MeO·2B2O3 （Me = Ca, Sr, Ba） flux agents facilitated the formation of the CaAl2Si2O8 ceramics with a dense microstructure via liquid-phase sintering. The addition of alumina and quartz to the flux agents also strongly affected the microstructures, phase formation, and physical properties of the CaA12Si208 ceramics.展开更多
We have introduced a polymer precursor into molten magnesium and then in-situ pyrolyzed to produce castings of metal matrix composites(P-MMCs)containing silicon-carbonitride(SiCNO)ceramic particles.Stress-rupture meas...We have introduced a polymer precursor into molten magnesium and then in-situ pyrolyzed to produce castings of metal matrix composites(P-MMCs)containing silicon-carbonitride(SiCNO)ceramic particles.Stress-rupture measurements of as-cast P-MMCs was performed at 350 ℃(0.69TM)to 450 ℃(0.78TM)under dead load condition corresponding to tensile stress of 2.5 MPa to 20 MPa.The time-to-fracture data were analyzed using the classical Monkman–Grant equation.The time-to-fracture is thermally activated and follows a power-law stress exponent exhibiting dislocation creep.Fractography analysis revealed that while pure magnesium appears to fracture by dislocation slip,the P-MMCs fail from the nucleation and growth of voids at the grain boundaries.展开更多
Experiments were conducted to investigate bed forms and flow resistance of light-weight sediment in an open channel flow. Three different synthetic materials of specific gravity 1. 055, 1. 46, each with uniform sizes ...Experiments were conducted to investigate bed forms and flow resistance of light-weight sediment in an open channel flow. Three different synthetic materials of specific gravity 1. 055, 1. 46, each with uniform sizes D50 for 1. 25mm, 1. 05mm, 1. 40mm were used. Some conclusions were obtained from the resultS of these experiments and the data of other reliable sources[1, 2, 3, 4]. They indicate that the grain resistence is greatly affected by D50, and bed form resistances is the function of the downstream slope and the height of the dune. As well as natural sand, Y is not only the function of Y', but also affected by the relative roughness Rb/D50 and the size of the sediment.展开更多
Light-weighting involves the use of advanced materials and engineering methods to enable structural elements to deliver the same,or enhanced,technical performance while using less material.The concept has been extensi...Light-weighting involves the use of advanced materials and engineering methods to enable structural elements to deliver the same,or enhanced,technical performance while using less material.The concept has been extensively explored and utilised in many industries from automotive applications to fashion and packaging and offers significant potential in the aviation sector.Typical implementations of light-weighting have involved use of high performance materials such as composites and optimisation of structures using computational aided engineering approaches with production enabled by advanced manufacturing methods such as additive manufacture,foam metals and hot forming.This paper reviews the principal approaches used in light-weighting,along with the scope for application of light-weighting in aviation applications from power-plants to airframe components.A particular area identified as warranting attention and amenable to the use of lightweighting approaches is the design of solar powered aircraft wings.The high aspect ratio typically used for these can be associated with insufficient stiffness,giving rise to non-linear deformation,aileron reversal,flutter and rigid-elastic coupling.Additional applications considered include ultralight aviation components and sub-systems,UAVs,and rockets.Advanced optimisation approaches can be applied to optimise the layout of structural elements,as well as geometrical parameters in order to maximise structural stiffness,minimise mass and enable incorporation of energy storage features.The use of additive manufacturing technologies,some capable of producing composite or multi-material components is an enabler for light-weighting,as features formally associated with one principal function can be designed to fulfil multiple functionalities。展开更多
Light-weight composite panels were manufactured using kenaf core particles as core material and kenaf bast fiber-woven sheets as top and bottom surfaces. Methylene diphenyldiisocyanate (MDI) resin was used as the adhe...Light-weight composite panels were manufactured using kenaf core particles as core material and kenaf bast fiber-woven sheets as top and bottom surfaces. Methylene diphenyldiisocyanate (MDI) resin was used as the adhesive with the resin content of 4% for core particles and 50 g/m2 for bast fiber- woven sheets. The target board densities were set at 0.35, 0.45 and 0.55 g/cm3. The composite panels were evaluated with Japanese Industrial Standard for Particleboards (JIS A 5908- 2003).The results show that the composite panel has high modulus of rupture and internal bonding strength. The properties of 0.45 g/cm3 density composite panel are: MOR 20.4 MPa, MOE 1.94 MPa, IB 0.36 MPa, WA142%, TS 21%. Kenaf is a good raw material for making light-weight composite panels.展开更多
基金This work was supported by the National Natural Science Foundation of China(5180021223)Henan Provice Science&Technology Programs(232102231046 and 232102231051)Cultivation Programme for Yong Backbone Teachers in Henan University to Technology(2142121).
文摘To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively.
基金supported by the National Basic Research Program of China(973 Program,No.2010CB735810)
文摘Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size distri- bution, thermal conductivity and mechanical properties was investigated. The results show that the bulk density of the light-weight magnesium -aluminate spinel mate- rials is in the range of O. 7 1.2 g cm-3 ; pore size distribution curves show single-peak characteristics and the mean pore size is in the range of 30. 83 - 61.37 μm ; with the increase of solid loading, the linear shrinkage of the green body during firing and the permanent change in dimensions on heating at l 600 ℃ for 3 h de- crease, but the bulk density increases, the mechanical properties increase obviously; the maximum compressive strength and bending strength reach 35. 25 MPa and 9. 92 MPa, respectively, while the bulk density is 1. 16 g · cm ; and the thermal conductivity at 1 000 ℃ tea- ches 0. 371 W · m-1 . K-1 while the bulk density is O. 7 -3 g · cm
文摘Ultra-large aluminum shape castings have been increasingly used in automotive vehicles,particularly in electric vehicles for light-weighting and vehicle manufacturing cost reduction.As most of them are structural components subject to both quasi-static,dynamic and cyclic loading,the quality and quantifiable performance of the ultra-large aluminum shape castings is critical to their success in both design and manufacturing.This paper briefly reviews some application examples of ultra-large aluminum castings in automotive industry and outlines their advantages and benefits.Factors affecting quality,microstructure and mechanical properties of ultra-large aluminum castings are evaluated and discussed as aluminum shape casting processing is very complex and often involves many competing mechanisms,multi-physics phenomena,and potentially large uncertainties that significantly influence the casting quality and performance.Metallurgical analysis and mechanical property assessment of an ultra-large aluminum shape casting are presented.Challenges are highlighted and suggestions are made for robust design and manufacturing of ultra-large aluminum castings.
文摘Several mineralogical and petrological issues in the field of materials are discussed. These include:the factors affecting the morphology of xonotlite collectives and individual crystals;the application of entringite mineralogy and properties in the gelled materials;the mineralogical and petrological problems encountered in the study of anorthite bound mullite thermal insulation firebricks. The results show that there is a great space between materials sciences and mineralogy for the applied mineralogists and applied petrologists to explore.
基金National Natural Science Foundation of China (No.31672348),National Key R&D Program of China (No.2016YFE0112100)China-EU H2020 FabSurfWAR project (No.644971)by 111 project (No.B16020)of China.
文摘Dynastes tityus(D.tityus)is a typical beetle whose elytra are light and strong.The primary function of elytra is to protect beetle's hindwings.In this paper,D.tityus elytra were selected as the biological prototype for the investigation to obtain bio-inspirations for the design and development of light materials with high ratio of strength to mass.Firstly,the microstructure investigation and quasi-static nanoindentation tests have been carried out on the ten samples of the selected elytra ofD.tityus to reveal their mechanical properties and microstructures.Secondly,based on the fmdings from the microstructure investigation and nanoindentation tests,three models of bio-inspired materials have been proposed for further study to gain the deep understanding of the relationships between the special mechanical characteristics and microstructures.Then Finite Element Analysis(FEA)simulations have been performed on the three models for harvesting the bio-inspirations for the initial design of light materials.Finally,through comparative analysis of the findings from the microstructure investigation,the nanoindentation tests and the simulations,some meaningful bio-inspirations have been reaped for the future optimization of the design and development of light materials with high ratio of strength to mass.
基金supported by the Fundamental Research Funds for the Central Universities from China Government (Grant No. A0920502051513-5)
文摘Dense CaAl2Si2O8 ceramics were prepared via a two-step sintering process at temperatures below 1000℃. First, pre-sintered CaAl2Si2O8 powders containing small amounts of other crystal phases were obtained by sintering a mixture of calcium hydroxide and kaolin powders at 950℃ for 6 h. Subsequently, the combination of the pre-sintered ceramic powders with MeO＇2B203 （Me = Ca, Sr, Ba） flux agents enabled the low-temperature densification sintering of the CaAl2Si2O8 ceramics at 950℃. The sintering behavior and phase formation of the CaAl2Si2O8 ceramics were investigated in terms of the addition of the three MeO·2B2O3 flux agents. Furthermore, alumina and quartz were introduced into the three flux agents to investigate the sintering behaviors, phase evolvements, microstructures, and physical properties of the resulting CaA12Si208 ceramics. The results showed that, because of their low-melting characteristics, the MeO·2B2O3 （Me = Ca, Sr, Ba） flux agents facilitated the formation of the CaAl2Si2O8 ceramics with a dense microstructure via liquid-phase sintering. The addition of alumina and quartz to the flux agents also strongly affected the microstructures, phase formation, and physical properties of the CaA12Si208 ceramics.
基金the Metals and Nanomaterials program in the Division of Materials Research at the National Science Foundation under Grant No.DMR1105347.
文摘We have introduced a polymer precursor into molten magnesium and then in-situ pyrolyzed to produce castings of metal matrix composites(P-MMCs)containing silicon-carbonitride(SiCNO)ceramic particles.Stress-rupture measurements of as-cast P-MMCs was performed at 350 ℃(0.69TM)to 450 ℃(0.78TM)under dead load condition corresponding to tensile stress of 2.5 MPa to 20 MPa.The time-to-fracture data were analyzed using the classical Monkman–Grant equation.The time-to-fracture is thermally activated and follows a power-law stress exponent exhibiting dislocation creep.Fractography analysis revealed that while pure magnesium appears to fracture by dislocation slip,the P-MMCs fail from the nucleation and growth of voids at the grain boundaries.
文摘Experiments were conducted to investigate bed forms and flow resistance of light-weight sediment in an open channel flow. Three different synthetic materials of specific gravity 1. 055, 1. 46, each with uniform sizes D50 for 1. 25mm, 1. 05mm, 1. 40mm were used. Some conclusions were obtained from the resultS of these experiments and the data of other reliable sources[1, 2, 3, 4]. They indicate that the grain resistence is greatly affected by D50, and bed form resistances is the function of the downstream slope and the height of the dune. As well as natural sand, Y is not only the function of Y', but also affected by the relative roughness Rb/D50 and the size of the sediment.
文摘Light-weighting involves the use of advanced materials and engineering methods to enable structural elements to deliver the same,or enhanced,technical performance while using less material.The concept has been extensively explored and utilised in many industries from automotive applications to fashion and packaging and offers significant potential in the aviation sector.Typical implementations of light-weighting have involved use of high performance materials such as composites and optimisation of structures using computational aided engineering approaches with production enabled by advanced manufacturing methods such as additive manufacture,foam metals and hot forming.This paper reviews the principal approaches used in light-weighting,along with the scope for application of light-weighting in aviation applications from power-plants to airframe components.A particular area identified as warranting attention and amenable to the use of lightweighting approaches is the design of solar powered aircraft wings.The high aspect ratio typically used for these can be associated with insufficient stiffness,giving rise to non-linear deformation,aileron reversal,flutter and rigid-elastic coupling.Additional applications considered include ultralight aviation components and sub-systems,UAVs,and rockets.Advanced optimisation approaches can be applied to optimise the layout of structural elements,as well as geometrical parameters in order to maximise structural stiffness,minimise mass and enable incorporation of energy storage features.The use of additive manufacturing technologies,some capable of producing composite or multi-material components is an enabler for light-weighting,as features formally associated with one principal function can be designed to fulfil multiple functionalities。
基金Supported by the talent fund of the Central South University of Forestry and Technology.
文摘Light-weight composite panels were manufactured using kenaf core particles as core material and kenaf bast fiber-woven sheets as top and bottom surfaces. Methylene diphenyldiisocyanate (MDI) resin was used as the adhesive with the resin content of 4% for core particles and 50 g/m2 for bast fiber- woven sheets. The target board densities were set at 0.35, 0.45 and 0.55 g/cm3. The composite panels were evaluated with Japanese Industrial Standard for Particleboards (JIS A 5908- 2003).The results show that the composite panel has high modulus of rupture and internal bonding strength. The properties of 0.45 g/cm3 density composite panel are: MOR 20.4 MPa, MOE 1.94 MPa, IB 0.36 MPa, WA142%, TS 21%. Kenaf is a good raw material for making light-weight composite panels.
