Fast Evaluation of Degradation Degree of Organic Coatings by Analyzing Electrochemical Impedance Spectroscopy Data

The degradation coefficient is proposed to evaluate the degradation degree of organic coatings by directly anaIyzing the Bode plots of the electrochemical impedance spectroscopy （EIS） data. This paper investigated the degradation of phenolic epoxy coating/tinplate system by EIS and the degradation coefficient value, which correlates well with the results of breakpoint frequency and variation of phase angle at 10 Hz. Furthermore, the degradation process was confirmed by scanning electron microscope （SEM） and scanning probe microscopy （SPM）. It is concluded that degradation coefficient can be used for the fast evaluation of degradation degree of organic coatings in practical appli- cations.

Corrosion Protection of AM50 Magnesium Alloy by Nafion/DMSO Organic Coatings

The effectiveness of the corrosion protection of Nafion/Dimethysulfoxid （DMSO） organic coatings for AM50 magnesium alloy prepared by simple immersion and heat treatment was investigated. Its corrosion resistance and morphologies of the Nafion/DMSO organic coatings were studied by electrochemical corrosion testing and optical microscopy. The results show that Nafion/DMSO organic coatings can improve the corrosion resistance of AM50 magnesium alloy effectively. Also, the corrosion resistance increases with the surface density of the organic coatings.

Failure behavior of protective organic coatings under corrosive conditions

Recent research activities on the formation of micro-defects and porosity in organic coatings were reviewed. The mechanisms of aggressive ionic conduction through organic coatings were analyzed. The micro-mechanisms for the failure behavior of coatings under corrosive environments were discussed in detail. These mechanisms included blistering (i. e. osmotic blistering, anodic blistering and cathodic blistering) in the coating, wet-adhesion loss at the substrate/coating interface, cathodic delamination of coating from the substrate. Based on these researches, it was found that the failure behavior of organic coatings is closely related to the micro-defects in coatings, regardless of the failure mode. Additionally, the general failure mode of a coating system was proposed to interpret the failure behavior of organic in corrosion environments. The topics discussed can provide some insights into the development of a methodology for designing fail-safe coating systems.

Bonding strength of graded anti-corrosive coatings of fluoroethylenepropylene (FEP)/polyphenylene sulfide (PPS)

Fluororesin-based anti-corrosive coatings including graded FEP/PPS were prepared on carbon steel by melt powder coating, the bonding strength of all coating systems was determined by the pull-off test. It is found that the poor adhesion of fluororesin coatings to metallic substrates is improved obviously by the graded coating structure of FEP/PPS, and the bonding strength reaches up to 11.8 MPa for the five-layer system. Examination by electron probe microanalysis （EPMA） verifies that the distribution of main components is graded in the five-layer system, which is responsible for the enhancement of the interfacial bonding.

Nafion/polypyrrole and Nafion/DMSO Organic Coatings for Magnesium Protection

Nafion/polypyrrole and Nafion/Dimethysulfoxid （DMSO） organic coatings were prepared on the surface of pure magnesium by simple immersion and heat treatment. The morphologies and corrosion resistance of the organic coatings were investigated by using optical microscopy and electrochemical corrosion testing, respectively. It is shown that Nafion/polypyrrole organic coatings resulted in the corrosion resistance of magnesium decreasing; while Nafion/DMSO organic coatings can effectively improve the corrosion resistance of magnesium. Also, the corrosion resistance increased with the thickness of the Nafion/DMSO organic coating increased.

Lifetime prediction and failure analysis of organic coatings by EIS

Organic coatings are widely used to control the corrosion of steel structure. The anticorrosive property of these coatings depends on their barrier properties, making a separation between the corrosive medium and the substrate. But unavoidable completely small pores, cracks and other defects in organic coatings may cause ions, water, gases, and other corrosive species penetrate and distribute in the coatings, causing accumulation and swelling of coatings, so leading to the degradation of coatings. In addition, water affects the permeation of oxygen and other corrosive medium, consequently the presence of such substances at coating-metal interface promotes corrosion of metal substrate. So the absorbability of the coatings to water may be one of the most important factors in undercoating corrosion. In recent years, electrochemical impedance spectroscopy (EIS) has been established and frequently used as a non-destructive testing method for assessing the performance of organic coatings, especially for the determination of the water content in organic coatings, since the capacitance of the coatings is sensitive to the penetration of water. So from EIS it can extract a wealth of information on the electrochemical corrosion of coated steels, especially, it can be utilized to assess organic coatings used under particular surroundings. The principle, methods and application of EIS on evaluating life-span and analyzing failure mechanism of organic coatings are also introduced briefly. Combining other analysis techniques such as XRD, SEM and FTIR with electrochemical technique, it will blaze a way in studying degradation mechanism of organic coatings and estimating their lifetime.

Ground-based investigation of atomic oxygen effects on naked Ag and Ag with protective organic coatings

Protective behavior of organic coatings of alkyd, epoxy, urethane and siloxane applied to silver solar cell interconnects and erosion of Ag were investigated by exposure experiments to ground simulation atomic oxygen (AO). Evaluations of their protective properties were made through assessing their mass change characteristics, chemical and physical changes to AO attack. The specimens after exposure were analyzed with SEM/EDAX and XPS. The results indicated that the silver is heavily etched, some coatings such as epoxy, alkyd, urethane are seriously degraded or removed as volatile oxides and the morphology of coatings changed. It is evident that siloxane coatings have excellent properties for anti-AO attack. The erosion product consists of silicon dioxide layer of compact texture and is left on the surface to provide adequate protection from further attack by the energetic AO.

Cerium Methacrylate Assisted Preparation of Highly Thermally Conductive and Anticorrosive Multifunctional Coatings for Heat Conduction Metals Protection

Preparing polymeric coatings with well corrosion resistance and high thermal conductivity(TC)to prolong operational life and ensure service reliability of heat conductive metallic materials has long been a substantive and urgent need while a difficult task.Here we report a multifunctional epoxy composite coating(F-CB/CEP)by synthesizing cerium methacrylate and ingeniously using it as a novel curing agent with corrosion inhibit for epoxy resin and modifier for boron nitride through"cation-π"interaction.The prepared F-CB/CEP coating presents a high TC of 4.29 W m^(−1)K^(−1),which is much higher than other reported anti-corrosion polymer coatings and thereby endowing metal materials coated by this coating with outstanding thermal management performance compared with those coated by pure epoxy coating.Meanwhile,the low-frequency impedance remains at 5.1×10^(11)Ωcm^(2)even after 181 days of immersion in 3.5 wt%NaCl solution.Besides,the coating also exhibits well hydrophobicity,self-cleaning properties,temperature resistance and adhesion.This work provides valuable insights for the preparation of high-performance composite coatings with potential to be used as advanced multifunctional thermal management materials,especially for heat conduction metals protection.

Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied. The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings. Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface. There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase. And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

Performace of a Kind of Organic Emulsion Coated Phosphogypsum Particles

The phosphogypsum particles coated with organic emulsion were prepared by coating three kinds of organic emulsion of silicone-acrylic,styrene-acrylic and acrylic.The structure and mineralogical characteristics,acid and alkali resistance,water resistance and dissociation degree of coated phosphogypsum were studied by means of SEM-EDAX,optical microscope,gravimetric analysis and chemical detection.The results showed that the initial emulsion can be used directly for coating and granulation of phosphogypsum.The spray re-coating was carried out by using diluted emulsion with the water-to-emulsion mass ratio of 1∶1.The organic emulsion coated phosphogypsum crystal can be clearly observed,and the mixing zone at internal boundary between the organic emulsion and phosphogypsum crystal was distinguishable under the optical microscope.SEM photos showed that the surface of coated phosphogypsum particles was smooth.And the basic elements of C,O,S and Ca can be detected by EDAX.Organic emulsion can be solidified into film-network between the phosphogypsum crystals inside of the coated particles,and it can play a protective role in improving the acid resistance,alkali resistance and water resistance of phosphogypsum,and reduce the degree of dissociation of phosphogypsum in water.

Development of anti-corrosive coating on AZ31 Mg alloy subjected to plasma electrolytic oxidation at sub-zero temperature

Plasma electrolytic oxidation(PEO)is a promising surface treatment to generate adherent and thick anti-corrosive coating on light-weight metals(Al,Mg,Ti,etc.)using an eco-friendly alkaline electrolyte.High energy plasma,however,inevitably generates porous structures that limit their practical performance.The present study proposes a straight-forward simple method by utilizing sub-zero electrolyte(268 K)to alter the plasma characteristics during formation of the protective coating on AZ31 Mg alloy via PEO with a comparison to the electrolyte at room temperature(298 K).In refrigerated electrolyte,the formation of micro-defects is suppressed relatively at the expense of low coating growth,which is measured to be twice lower than that at 298 K due to the temperature-dependent soft plasma discharges contributing to the development of the present coating.As a consequence,corrosion resistance of the sample processed at 268 K is superior to that of 298K,implying that the effect of coating thickness is less dominant than that of compactness.This phenomenon is interpreted in relation to the ionic movement and oxide solidification controlled by soft plasma discharges arising from the temperature gradient between electrolyte and surface of the substrate during PEO.

Investigation of anti-corrosion property of hybrid coatings fabricated by combining PEC with MAO on pure magnesium

Novel hybrid coatings on pure magnesium were prepared by combining plasma electrolytic carburizing(PEC)with micro-arc oxidation(MAO)to further enhance the anti-corrosion property in this paper.Scanning electron microscopy(SEM)was used to observe the microstructure of the coatings,meanwhile,energy dispersive spectrometry(EDS)and X-ray diffraction(XRD)were separately used to investigate the elemental as well as phase compositions of the coatings.The anti-corrosion property of the coatings was evaluated by potentiodynamic polarization curves as well as electrochemical impedance spectroscopy(EIS).The results show that PEC process is closely related with the effects of adsorption as well as diffusion of the activated carbon atoms,and it can provide a favorable pretreatment surface with predesigned chemical composition to obtain a new kind of phase,namely Si C with superior corrosion resistance and chemical stability,in the following PEC+MAO hybrid coatings.Meanwhile,PEC preprocessing also can afford an excellent micro-structure to increase the coating thickness as well as to improve the compactness of the PEC+MAO hybrid coatings.During the fabrication process of the PEC+MAO hybrid coatings,an overlapping phenomenon in regard to coating thickness can be observed instead of heaping up layer by layer.Compared with both single PEC surface modification layers as well as single MAO coatings,the PEC+MAO hybrid coatings exhibit more superior anti-corrosion property.Especially,the EIS data reveal that the PEC+MAO hybrid coatings can act as an effective protection system to provide relatively excellent long-range anti-corrosion protection.Note also that employing same MAO technique for both single MAO treatment as well as PEC+MAO combining procedure is the key to this research.

An electrochemical method for evaluating the resistance to cathodic disbondment of anti-corrosion coatings on buried pipelines

Methods for evaluating the resistance to cathodic disbondment （RCD） of anti-corrosion coatings on buried pipelines were reviewed. It is obvious that these traditional cathodic disbondment tests （CDT） have some disadvantages and the evaluated results are only simple figures and always rely on the subjective experience of the operator. A new electrochemical method for evaluating the RCD of coatings, that is, the potentiostatic evaluation method （PEM）, was developed and studied. During potentiostatic anodic polarization testing, the changes of stable polarization current of specimens before and after cathodic disbonding （CD） were measured, and the degree of cathodic disbondment of the coating was quantitatively evaluated, among which the equivalent cathodic disbonded distance AD was suggested as a parameter for evaluating the RCD. A series of testing parameters of the PEM were determined in these experiments.

Influence of graphene on the anti-corrosion performance of epoxy-based coatings

In this work, graphene-modified epoxy-based anti-corrosion coatings were prepared and the influence of graphene on the anti-corrosion performance of the epoxy-based coatings was investigated with water contact angle test ,chemical solution immersion test, and electrochemical test. The water contact angle and chemical solution resistance of the epoxy-based coatings were improved with an increase in graphene content from 0 to 0.4%. These results prove that addition of graphene can significantly improve the hydrophobicity and impermeability of epoxy- based coatings. However, when the graphene content was increased to 0.5%, the performance of the epoxy-based coatings decreased because of graphene aggregation. Tafel polarization results show that graphene addition can significantly reduce the corrosion current density and corrosion potential of epoxy-based coatings, which enhance their anti-corrosion performance.

Effect of Organic Coating Corrosion Inhibitor on Protection of Reinforced Mortar

Corrosion of reinforced concrete is the most important cause of concrete structure deterioration. In the present study, the protective effect of the reinforcement mortars against corrosion is examined. In particular, the chloride penetration resistance on reinforced cement mortars using organic coating as additive containing was studied. The aforementioned additive consists of corrosion inhibitor for protection of steel rebars against pitting corrosion. For the experimental procedure, four (4) different types of reinforced mortars were prepared. The corrosion protection of the additive was evaluated by electrochemical methods, (linear polarization resistance, Half-cell Potential Resistance and Electrochemical Impedance Spectroscopy). In addition, the mass loss of steel rebars against time of partially immersed in NaCl solution was carried out in the lab. The experimental results showed that in all examined cases the organic coating provides anticorrosion protection on steel rebars against chlorides.

Stable and reversible zinc metal anode with fluorinated graphite nanosheets surface coating

A highly stable zinc metal anode modified with a fluorinated graphite nanosheets(FGNSs)coating was designed.The porous structure of the coating layer effectively hinders lateral mass transfer of Zn ions and suppresses dendrite growth.Moreover,the high electronegativity exhibited by fluorine atoms creates an almost superhydrophobic solid-liquid interface,thereby reducing the interaction between solvent water and the zinc substrate.Consequently,this leads to a significant inhibition of hydrogen evolution corrosion and other side reactions.The modified anode demonstrates exceptional cycling stability,as symmetric cells exhibit sustained cycling for over 1400 h at a current density of 5 mA/cm^(2).Moreover,the full cells with NH_(4)V_(4)O_(10)cathode exhibit an impressive capacity retention rate of 92.2%after undergoing 1000 cycles.

The Production of Organic-Inorganic Compound Film-Coated Urea and the Characteristics of Its Nutrient Release

The effect of different concentrations of natural macromolecular compound on the characteristics of nutrient release in the membrane materials of organic-inorganic compound film-coated urea was discussed, and the optimal concentrations for better nutrient release was proposed. The characteristics of nutrient release of film-coated urea were evaluated by soil column leaching experiment. Organic-inorganic compound film-coated urea showed good characteristics of nutrient release, which could be well simulated by Logistic curve. The two parameters in this curve, a and r, can be used to present nutrient release of film-coated urea, and followed the order of B 〉 C 〉 A and C 〈 B 〈 A, respectively, indicating that the release was stronger with the increasing concentration of natural macromolecular compound in the membrane, which implied better controllability of nutrient release. The concentration of 5% of natural macromolecular compound showed better characteristic of nutrient release and can be utilized as a membrane material combined with inorganic mineral powders to develop film-coated slow-release fertilizer.

Recent developments in functional organic polymer coatings for biomedical applications in implanted devices

Organic polymer coatings have been commonly used in biomedical field,which play an important role in achieving biological antifouling,drug delivery,and bacteriostasis.With the continuous development of polymer science,organic polymer coatings can be designed with complex and advanced functions,which is conducive to the construction of biomedical materials with different performances.According to different physical and chemical properties of materials,biomedical organic polymer coating materials are classified into zwitterionic polymers,non-ionic polymers,and biomacromolecules.The strategies of combining coatings with substrates include physical adsorption,chemical grafting,and self-adhesion.Though the coating materials and construction methods are different,many biomedical polymer coatings have been developed to achieve excellent performances,i.e.,enhanced lubrication,anti-inflammation,antifouling,antibacterial,drug release,anti-encrustation,anti-thrombosis,etc.Consequently,a large number of biomedical polymer coatings have been used in artificial lungs,ureteral stent,vascular flow diverter,and artificial joints.In this review,we summarize different types,properties,construction methods,biological functions,and clinical applications of biomedical organic polymer coatings,and prospect future direction for development of organic polymer coatings in biomedical field.It is anticipated that this review can be useful for the design and synthesis of functional organic polymer coatings with various biomedical purposes.

Growth and Characterization of Doped CeO_2 Buffers on Ni-W Substrates for Coated Conductors Using Metal Organic Deposition Method

CeO2 and Ce0.8M0.2O2-d films （M = Mn, Y, Gd, Sm, Nd and La） with （00l） preferred orientation have been prepared on biaxially textured Ni-W substrates by metal organic decomposition （MOD） method. The factors influencing the formation of cracks on the surface of these CeO2 and doped CeO2 films on Ni-W substrates were explored by X-ray diffraction （XRD）, scanning electron microscopy （SEM） analysis, atomic force microscopy （AFM） and differential scanning calorimetry （DSC）. The results indicate that many factors, such as the change of the ionic radii of doping cations, the transformation of crystal structure and the formation of oxygen vacancies in lattices at high annealing temperature, may be related to the formation of cracks on the surface of these films. However, the crack formation shows no dependence on the crystal lattice mismatch degree of the films with Ni-W substrates. Moreover, the suppression of surface cracks is related to the change of intrinsic elasticity of CeO2 film with doping of cations with a larger radius. SEM and AFM investigations of Ce0.8M0.2O2-d （M = Y, Gd, Sm, Nd and La） films reveal the dense, smooth and crack-free microstructure, and their lattice parameters match well with that of YBCO, illuminating that they are potentially suitable to be as buffer layer, especially as cap layer in multi-layer architecture of buffer layer for coated conductors.

The development of advanced Cr-free organic composite coated electrogalvanized steel sheet with excellent grounding property

In recent years,the concern about environmental protection is increasing on a world scale.Major manufacturers of home appliances and OA equipment have introduced so-called 'green procurement schemes' for reducing environmentally harmful substances in manufacturing process and end products. Under such background,a new type of chromate-free organic composite coated electro-galvanized steel sheet with high conductivity was developed by Baosteel,which meets the EU RoHS Directive(Restriction of the Hazardous Substances) and other related laws and regulations on environmental safety.It also provides excellent surface electrical conductivity,corrosion resistance,fingerprint resistance,solvent resistance,coating adhesion, heat resistance,formability and other special properties to meet the demand of manufacture's process of OA machine. Compared with previously developed anti-fingerprinting coated electro-galvanized steel sheet,this newly developed product has a good balance between high corrosion resistance(time to 5%white rust in salt spray test is 120 h for flat panel and 72 h for worked potion) and conductivity(surface electro-resistivity in accordance with LOREAST is less than 0.1 milliohm ) due to the special design of coating's structure.Besides,It also provides the properties of grounding and shielding against electromagnetic waves.The evaluation of surface performances of new product showed that it is comparable or even better than the similar products. Currently,the newly developed product has been commercialized. In this paper,the major properties are discussed,such as corrosion resistance,surface electrical conductivity, fingerprint resistance,solvent resistance,coating adhesion(ink/melamine alkyd paint),heat resistance and formability.Furthermore,the application is also briefly described.