It is difficult to determine the optimal weight on bit (WOB) of the double-driven bottomhole assembly (DD-BHA, with double stabilizers and a bent housing positive displacement motor (PDM)) which is employed during ver...It is difficult to determine the optimal weight on bit (WOB) of the double-driven bottomhole assembly (DD-BHA, with double stabilizers and a bent housing positive displacement motor (PDM)) which is employed during vertical and fast drilling. High WOB leads to well deviation out of control, and low WOB leads to low rate of penetration (ROP). So considering the rock physical properties, the anisotropy index function of polycrystalline diamond compact (PDC) bit was derived with the structure and cutting performance parameters of the bit, and the effect of natural hole deviation tendencies on the performance of DD-BHA resisting deviation was represented. The concept of elliptic deformation ratio was used to characterize the performance of DD-BHA resisting deviation. Eventually, a model calculating the critical WOB was established. By comparing the model predictions with the measured hole angle changes in the field, the results show that the model predictions are accurate with error less than 5.8%, which can meet the operational requirements in the projects. Furthermore, the model was adopted to justify and guide the operating conditions and parameters during drilling, which shows that the optimum WOB predicted by the model can not only control deviation but also improve ROP effectively. The model is independent on the formation characteristics of blocks, so it can be expanded widely to other oilfields.展开更多
In many engineering applications such as mining,geotechnical and petroleum industries,drilling operation is widely used.The drilling operation produces sound by-product,which could be helpful for preliminary estimatio...In many engineering applications such as mining,geotechnical and petroleum industries,drilling operation is widely used.The drilling operation produces sound by-product,which could be helpful for preliminary estimation of the rock properties.Nevertheless,determination of rock properties is very difficult by the conventional methods in terms of high accuracy,and thus it is expensive and timeconsuming.In this context,a new technique was developed based on the estimation of rock properties using dominant frequencies from sound pressure level generated during diamond core drilling operations.First,sound pressure level was recorded and sound signals of these sound frequencies were analyzed using fast Fourier transform (FFT).Rock drilling experiments were performed on five different types of rock samples using computer numerical control (CNC) drilling machine BMV 45 T20.Using simple linear regression analysis,mathematical equations were developed for various rock properties,i.e.uniaxial compressive strength,Brazilian tensile strength,density,and dominant frequencies of sound pressure level.The developed models can be utilized at early stage of design to predict rock properties.展开更多
Fast drilling electrical discharge machining(EDM)is widely used in the manufacture of film cooling holes of turbine blades.However,due to the various hole orientations and severe electrode wear,it is relatively intric...Fast drilling electrical discharge machining(EDM)is widely used in the manufacture of film cooling holes of turbine blades.However,due to the various hole orientations and severe electrode wear,it is relatively intricate to accurately and timely identify the critical moments such as breakout,hole completion in the drilling process,and adjust the machining strategy properly.Existing breakout detection and hole completion determination methods are not suitable for the high-efficiency and fully automatic production of film cooling holes,for they almost all depend on preset thresholds or training data and become less appropriate when machining condition changes.As the breakout and hole completion detection problems can be abstracted to an online stage identification problem,in this paper,a kurtosis-based stage identification(KBSI)method,which uses a novel normalized kurtosis to denote the recent changing trends of gap voltage signals,is developed for online stage identification.The identification accuracy and generalization ability of the KBSI method have been verified in various machining conditions.To improve the overall machining efficiency,the influence of servo control parameters on machining efficiency of each machining stage was analyzed experimentally,and a new stage-wise adaptive control strategy was then proposed to dynamically adjust the servo control parameters according to the online identification results.The performance of the new strategy is evaluated by drilling film cooling holes at different hole orientations.Experimental results show that with the new control strategy,machining efficiency and the machining quality can be significantly improved.展开更多
基金Projects(50804040,51004082)supported by the National Natural Science Foundation of China
文摘It is difficult to determine the optimal weight on bit (WOB) of the double-driven bottomhole assembly (DD-BHA, with double stabilizers and a bent housing positive displacement motor (PDM)) which is employed during vertical and fast drilling. High WOB leads to well deviation out of control, and low WOB leads to low rate of penetration (ROP). So considering the rock physical properties, the anisotropy index function of polycrystalline diamond compact (PDC) bit was derived with the structure and cutting performance parameters of the bit, and the effect of natural hole deviation tendencies on the performance of DD-BHA resisting deviation was represented. The concept of elliptic deformation ratio was used to characterize the performance of DD-BHA resisting deviation. Eventually, a model calculating the critical WOB was established. By comparing the model predictions with the measured hole angle changes in the field, the results show that the model predictions are accurate with error less than 5.8%, which can meet the operational requirements in the projects. Furthermore, the model was adopted to justify and guide the operating conditions and parameters during drilling, which shows that the optimum WOB predicted by the model can not only control deviation but also improve ROP effectively. The model is independent on the formation characteristics of blocks, so it can be expanded widely to other oilfields.
文摘In many engineering applications such as mining,geotechnical and petroleum industries,drilling operation is widely used.The drilling operation produces sound by-product,which could be helpful for preliminary estimation of the rock properties.Nevertheless,determination of rock properties is very difficult by the conventional methods in terms of high accuracy,and thus it is expensive and timeconsuming.In this context,a new technique was developed based on the estimation of rock properties using dominant frequencies from sound pressure level generated during diamond core drilling operations.First,sound pressure level was recorded and sound signals of these sound frequencies were analyzed using fast Fourier transform (FFT).Rock drilling experiments were performed on five different types of rock samples using computer numerical control (CNC) drilling machine BMV 45 T20.Using simple linear regression analysis,mathematical equations were developed for various rock properties,i.e.uniaxial compressive strength,Brazilian tensile strength,density,and dominant frequencies of sound pressure level.The developed models can be utilized at early stage of design to predict rock properties.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.52175426,52075333)the National Science and Technology Major Projects of China(Grant No.2018ZX04005001).
文摘Fast drilling electrical discharge machining(EDM)is widely used in the manufacture of film cooling holes of turbine blades.However,due to the various hole orientations and severe electrode wear,it is relatively intricate to accurately and timely identify the critical moments such as breakout,hole completion in the drilling process,and adjust the machining strategy properly.Existing breakout detection and hole completion determination methods are not suitable for the high-efficiency and fully automatic production of film cooling holes,for they almost all depend on preset thresholds or training data and become less appropriate when machining condition changes.As the breakout and hole completion detection problems can be abstracted to an online stage identification problem,in this paper,a kurtosis-based stage identification(KBSI)method,which uses a novel normalized kurtosis to denote the recent changing trends of gap voltage signals,is developed for online stage identification.The identification accuracy and generalization ability of the KBSI method have been verified in various machining conditions.To improve the overall machining efficiency,the influence of servo control parameters on machining efficiency of each machining stage was analyzed experimentally,and a new stage-wise adaptive control strategy was then proposed to dynamically adjust the servo control parameters according to the online identification results.The performance of the new strategy is evaluated by drilling film cooling holes at different hole orientations.Experimental results show that with the new control strategy,machining efficiency and the machining quality can be significantly improved.
