High-throughput microfluidic production of carbon capture microcapsules:fundamentals,applications,and perspectives

In the last three decades,carbon dioxide(CO_(2)) emissions have shown a significant increase from various sources.To address this pressing issue,the importance of reducing CO_(2) emissions has grown,leading to increased attention toward carbon capture,utilization,and storage strategies.Among these strategies,monodisperse microcapsules,produced by using droplet microfluidics,have emerged as promising tools for carbon capture,offering a potential solution to mitigate CO_(2) emissions.However,the limited yield of microcapsules due to the inherent low flow rate in droplet microfluidics remains a challenge.In this comprehensive review,the high-throughput production of carbon capture microcapsules using droplet microfluidics is focused on.Specifically,the detailed insights into microfluidic chip fabrication technologies,the microfluidic generation of emulsion droplets,along with the associated hydrodynamic considerations,and the generation of carbon capture microcapsules through droplet microfluidics are provided.This review highlights the substantial potential of droplet microfluidics as a promising technique for large-scale carbon capture microcapsule production,which could play a significant role in achieving carbon neutralization and emission reduction goals.

Performance and Application of Double-layered Microcapsule Corrosion Inhibitors

Double-layered microcapsule corrosion inhibitors were developed by sodium monofluorophosphate as the core material,polymethyl methacrylate as the inner wall material,and polyvinyl alcohol as the outer wall material combining the solvent evaporation method and spray drying method.The protection by the outer capsule wall was used to prolong the service life of the corrosion inhibitor.The dispersion,encapsulation,thermal stability of microcapsules,and the degradation rate of capsule wall in concrete pore solution were analyzed by ultra-deep field microscopy,scanning electron microscopy,thermal analyzer,and sodium ion release rate analysis.The microcapsules were incorporated into mortar samples containing steel reinforcement,and the effects of double-layered microcapsule corrosion inhibitors on the performance of the cement matrix and the actual corrosion-inhibiting effect were analyzed.The experimental results show that the double-layered microcapsules have a moderate particle size and uniform distribution,and the capsules were completely wrapped.The microcapsules as a whole have good thermal stability below 230 ℃.The monolayer membrane structure microcapsules completely broke within 1 day in the simulated concrete pore solution,and the double-layer membrane structure prolonged the service life of the microcapsules to 80 days in the simulated concrete pore solution before the core material was completely released.The mortar samples containing steel reinforcement incorporated with the double-layered microcapsule corrosion inhibitors still maintained a higher corrosion potential than the monolayer microcapsule corrosion inhibitors control group at 60 days.The incorporation of double-layered microcapsules into the cement matrix has no significant adverse effect on the setting time and early strength.

Research Progress of Aromatic Bed Curtains for Aiding Sleep Based on Lavender Microcapsule Technique

In this paper, the preparation technique of lavender essential oil microcapsules and the construction method of aromatic textiles were expounded, and the research status of bed curtains and lavender microcapsules at home and abroad was analyzed and studied from the perspective of application in textiles. The application of lavender essential oil to bed curtains through the microcapsule technique was put forward to allow lavender essential oil to play its role of helping sleep in bed curtains. This paper expounded the material selection and preparation technique of lavender microcapsule agents, and put forward the preparation method of microcapsules with mixed solutions of pure Chinese medicine extracts and natural essences as core material and high-viscosity epoxy resin as wall materials. The post-processing techniques and the spray ironing method for clothing were studied and developed, and these techniques and methods were applied to bed curtains, and good results were obtained.

Antibacterial Chitosan-Gelatin Microcapsules Modified with Green-Synthesized Silver Nanoparticles for Food Packaging

Silver nanoparticles(Ag NPs)are an effective antibacterial agent,but their application in food packaging is limited due to their easy agglomeration and oxidation.In this study,antibacterial microcapsules were fabricated using Ginkgo biloba essential oil(GBEO)as core material and chitosan and type B gelatin biopolymer as capsule mate-rials.These antibacterial microcapsules were then modified with green-synthesized Ag NPs,blended into the bio-polymer polylactic acid(PLA),and finally formed as films.Physicochemical properties and antibacterial activity against Escherichia coli(E.coli)and Staphylococcus aureus(S.aureus)were evaluated.Results showed that the prepared antibacterial PLA films exhibited excellent antibacterial activity against foodborne pathogens.Its TVC exceeded the limit value of 7 log CFU/g at 7 days compared with the 5 days of pure PLA films.Therefore,these films can extend the shelf life of grass carp fillets by 2–3 days under refrigeration.

Photosensitivity and a precise combination of size-dependent lambda-cyhalothrin microcapsules synergistically generate better insecticidal efficacy

In this study, lambda-cyhalothrin(LC) loaded polyurea microcapsules(MCs) with different particle sizes were fabricated.All of the MCs showed varying degrees of physical collapse, which was more obvious among those with smaller particle sizes. MCs with particle sizes of 1.38 μm(MC-S), 5.13 μm(MC-M) and 10.05 μm(MC-L) had shell thicknesses of 39.6,50.3 and 150.1 nm, respectively. MCs with smaller particles tended to have significantly faster release profiles, and the MC-S group had much higher bioactivity against Agrotis ipsilon and better foliar affinity on the peanut leaves(indicated by rainfastness) than MC-M and MC-L. All of the MCs exhibited light-enhanced release profiles and had much slower degradation compared with the emulsifiable concentrate(EC) group, among which MC-L had the slowest degradation.To generate MCs with both favorable quick efficacy and long-lasting efficacy, binary mixtures of MC-S, MC-M and MC-L were produced by mixing them in pairs at ratios of 2:1, 1:1 and 1:2. The mixture of MC-S:MC-L at 1:2 showed the best comprehensive efficacy in the peanut foliar spray scenario among the nine tested combinations, and its effective duration was three times longer than that of EC. Overall, the precise combination of MCs with different particle sizes can regulate the efficacy of pesticide control and serve as a strategy for the better utilization of pesticides.

Evaluation of Self-Healing Efficiency of Microcapsule-Based Self-Healing Cementitious Composites Based on Acoustic Emission

Microcapsule self-healing technology is one of the effective methods to solve the durability problem of cementbased composites.The evaluation method of the self-healing efficiency of microcapsule self-healing cement-based composites is one of the difficulties that limits the self-healing technology.This paper attempts to characterize the self-healing efficiency of microcapsule self-healing cement-based composites by acoustic emission(AE)parameters,which provides a reference for the evaluation of microcapsule self-healing technology.Firstly,a kind of self-healing microcapsules were prepared,and the microcapsules were added into the cement-based composites to prepare the compression samples.Then,the specimen with certain pre damage was obtained by compression test.Secondly,the damaged samples were divided into two groups.One group was directly used for compression tests to obtain the damage failure process.The other group was put into water for healing for 30 days,and then compression tests were carried out to study the influence of self-healing on the compression failure process.During the experiments,the AE signals were collected and the AE characteristics were extracted for the evaluation of self-healing efficiency.The results show that the compression pre damage test can trigger the microcapsule,and the compression strength of the self-healing sample is improved.The failure mechanism of microcapsule selfhealing cement-based composites can be revealed by the AE parameters during compression,and the self-healing efficiency can be quantitatively characterized by AE hits.The research results of this paper provide experimental reference and technical support for the mechanical property test and healing efficiency evaluation of microcapsule self-healing cement-based composites.

Preparation of Poly-α-Olefin Microcapsule Particles Coated with Polyurethane as a Drag Reducer Based on Interface Polymerization

The molecular behavior of polyurethane(PU)coating materials during the surface adsorption of poly-α-olefin as a drag reducing polymer was explored by a molecular dynamics simulation.Three different PU capsule wall materials were synthesized using two reaction monomers,and a poly-α-olefin/PU drag reducer microcapsule was prepared based on interface polymerization.The structure,morphology,thermal stability,compressive strength,and drag reduction performance of the microcapsules were characterized and compared.The results showed that a non-bonding interaction induced the adsorption of the PU coating material,poly-α-olefin and PU then fused at the interface,and the PU coating material was embedded into the inner grooves of poly-α-olefin in the form of a local mosaic,thereby forming a stable core–shell structure.The morphological characterization indicated that PU and poly-α-olefin could form microcapsule structures.The thermal decomposition temperature of the microcapsule was dependent on the type of capsule wall material.The microcapsule structure had a slight effect on poly-α-olefin drag reduction.The system enabled poly-α-olefin to exist in powdered particles through microcapsulation,and had a good dispersion effect that facilitated storage and transport processes.The method effectively inhibited the accumulation and bonding of poly-α-olefin at room temperature.

Synthesis and Characterization of Microcapsules with Chlorpyrifos Cores and Polyurea Walls

Microcapsules with chlorpyrifos cores and polyurea walls were synthesized with 2,4-tolylene diisocyanate as an oil-soluble monomer and ethylenediamine as a water-soluble monomer via an interracial polycondensation reaction. The products were characterized by means of Fourier transform infrared spectrometry, ^13C NMR spectrometry and ^31p NMR spectrometry. The morphology, the particle size and the particle size distribution, and the thermal properties were also evaluated. The prepared microcapsules exhibit clear and smooth surfaces and have a mean diameter of 28. 13 μm. These microcapsules also have a good thermal stability for long-term use, and have potential applications in minimizing the toxicity of chlorpyrifos through controlled release.

Research on microcapsules of phase change materials

Microcapsule technology is a kind of technology wrapping the solid or liquid into minute-sized particles within the field of micrometer or millimeter with film forming materials. This thesis introduces microcapsule technology of phase change materials and its main functions and the structural composition, preparation methods and characterization technology of microcapsule of phase change materials. The microcapsule of phase change materials is small in size and its temperature remains unchanged during the process of heat absorption and heat release. It is of great value in research and application prospect due to these characteristics.

Synthesis of melamine-formaldehyde microcapsules containing oil-based fragrances via intermediate polyacrylate bridging layers

A general and versatile strategy to prepare melamine-formaldehyde(MF)microcapsules encapsulating oil-based fragrances by combining solvent evaporation and in situ polymerization was proposed in this work.The oil-based fragrance was pre-encapsulated by an inner polyacrylate membrane via solvent evaporation,followed by in situ polymerization of MF precondensates as an outer shell.The polyacrylate membrane is used as an intermediate bridging layer to stabilize the oil-based fragrance,and to provide driving forces for in situ polymerization of MF precondensates through electrostatic attractions between carboxyl groups and ammonium ions.It was demonstrated that MF microcapsules containing clove oil were prepared successfully.The amount and the composition of the intermediate polyacrylate bridging layer were critical.Smooth and sphere-shaped MF-clove oil microcapsules were prepared when the weight ratio of polyacrylate to clove oil was over 60 wt%and the concentration of acrylic acid(AA)increased to 10 wt%in polyacrylate.In addition,MF microcapsules containing sunflower oil and hexyl salicylate were prepared by using this method.The work suggests that this new approach can be potentially used to encapsulate various core materials,tuning the shell properties of microcapsules such as thickness,mechanical strength and release properties.

Culture of yeast cells immobilized by alginate-chitosan microcapsules in aqueous-organic solvent biphasic system

Immobilization biocatalysis is a potential technology to improve the activity and stability of biocatalysts in nonaqueous systems for efficient industrial production.Alginate-chitosan(AC)microcapsules were prepared as immobilization carriers by emulsifi cation-internal gelation and complexation reaction,and their contribution on facilitating the growth and metabolism of yeast cells were testifi ed successfully in culture medium-solvent biphasic systems.The cell growth in AC microcapsules is superior to that in alginate beads,and the cells in both immobilization carriers maintain much higher activity than free cells,which demonstrates AC microcapsules can confer yeast cells the ability to resist the adverse effect of solvent.Moreover,the performance of AC microcapsules in biphasic systems could be improved by adjusting the formation of outer polyelectrolyte complex(PEC)membrane to promote the cell growth and metabolic ability under the balance of resisting solvent toxicity and permitting substrate diffusion.Therefore,these findings are quite valuable for applying AC microcapsules as novel immobilization carriers to realize the biotransformation of value-added products in aqueous-solvent biphasic systems.

Preparation and Characterization of Microcapsules for Self-healing Materials

The urea-formaldehyde（UF） capsules filled with a healing agent, a mixture of epoxy resins（epoxy 711 and E-51） as core material, were produced by means of one step in-situ polymerization. The characteristics of these microcapsules were studied via scanning electron microscopy（SEM）, particle size analysis, FTIR and DSC/TGA. The results show that the dispersed and integrated microcapsules of 5 μm in shell thickness were synthesized successfully. The capsules were produced with diameters ranging from 10 to 250 μm via controlling agitation rate. Young＇s modulus of the capsule was a little lower than those of the epoxy resins, but the microcapsules having such a shell thickness were robust enough to survive handling during manufacturing self-healing composites. When damage occurred in the epoxy matrix, the crack could rupture the microcapsule to make the repairing agent release.

Numerical Analysis on Thermal Function of Clothing with PCM Microcapsules

To study the influences of phase change material(PCM)microcapsules in clothing on human thermal responses,a mathematical model is developed.The improved Stolwijk’s model is used to simulate human thermo-regulatory process,and the coupled heat and moisture transfer including the moisture sorption/desorption of fibers and effects of phase transition temperature range on the phase change processes of the PCM is considered in clothing model.Meanwhile,the theoretical predictions are validated by experimental data.Then,the interactions between human body thermal responses and the heat and moisture transfer in clothing are discussed by comparing the prediction results with PCMs and without PCMs.Also the effects of fiber hygroscopicity on clothing and human thermal responses are compared.The conclusion shows that the clothing with PCMs microcapsules can delay the human temperature variations and decrease the sweat accumulation rate on the skin surface and heat loss during changing of ambient conditions,and fiber hygroscopicity reduces the effect of PCM microcapsules on delaying garment temperature variations very significantly.

Effect of Sodium Alginate Concentration on Membrane Strength and Permeating Property of Poly-l-arginine Group Microcapsule

A novel poly-/-arginine microcapsule was prepared due to its nutritional function and pharmacological efficacy. A high-voltage electrostatic droplet generator was used to make uniform microcapsules. The results show that the membrane strength and permeating property are both remarkably affected with the changes of sodium alginate concentration. With the sodium alginate concentration increasing, gel beads sizes increase from 233μm to 350μm, release ratio is also higher at the same time, but the membrane strength decreases.

Diffusion Characteristics in Microcapsules

An equation of diffusion for microcapsules（hollow sphere）was developed,employing the mathematicalmodel for the diffusion characteristics of solid sphere.In the proposed equation,a combination diffusion coeffi-cient was introduced as a substitute for the diffusion coefficient in the solid sphere mathematical model and ex-pressed as a function of the diffusion coefficient inside solution of hollow sphere,as well as in the polymer mem-brane.With this modified model,the diffusion coefficients of glucose in NaCS（sodium cellulose sulfate）-PDADMAC（Poly-diallyl-dimethyl-ammonium chloride）membrane and in Ca-alginate gel membrane were deter-mined.The diffusion coefficient in NaCS-PDADMAC membrane was found to be 2.12×10-11m2·s-1and thatin Ca-alginate membrane 2.62×10-10m2·s-1.

Facile and High Efficient Fabrication of Hybrid Microcapsules for Urease Encapsulation and Their Use as Biomimetic Reactors

Urease-loaded colloidosome microcapsules with SiO2 nanoparticle shells and gellan gel cores were prepared facilely and highly efficiently by self-assembly of colloidal particles at the liquid-liquid interfaces and subsequently in-situ gelation of gellan gum. The urease-loaded colloidosome microcapsules were used as an enzymatic reactor to produce calcium carbonate precipitates by urease-catalyzed urea hydrolysis in the presence of calcium cations. The CaCO3/SiO2 shells were formed finally around the gellan gel cores. The colloidosome microcapsules used as a biomimetic reactor has been demonstrated for the first time.

An enzyme-loaded reactor using metal-organic framework-templated polydopamine microcapsule

Ultrathin polydopamine microcapsules with hierarchical structure and porosity were prepared for the immobilization of multienzymes using metal-organic framework(MOF) as the template.The multienzyme/MOF composite was first prepared using a "one-pot" co-precipitation approach via the coordination and self-assembly of zinc ions and 2-methylimidazole in the presence of enzymes.The obtained nanoparticles were then coated with polydopamine thin layer through the self-polymerization of dopamine under alkaline condition.The polydopamine microcapsules with an ultrathin shell thickness of ~48 nm were finally generated by removing the MOF template at acidic condition.Three enzymes were encapsulated in PDA microcapsules including carbonic anhydrase(CA),formate dehydrogenase(FateDH),and glutamate dehydrogenase(GDH).FateDH that catalyzed the main reaction of CO_(2) reduction to formic acid retained 94.7% activity of equivalent free FateDH.Compared with free multienzymes,the immobilized ones embedded in PDA microcapsules exhibited 4.5-times higher of formate production and high catalytic efficiency with a co-factor-based formate yield of 342%.

Preparation of urea-formaldehyde paraffin microcapsules modified by carboxymethyl cellulose as a potential phase change material

We prepared spherical microcapsules modified by carboxymethyl cellulose（CMC） with urea-formaldehyde（UF） resin as a shell material with a two-step process by in situ polymerization, and characterized the microcosmic features, chemical structure, and thermal performance of the microcapsules by SEM, FTIR, DSC, and TGA. We studied the effects of different experimental parameters of curing p H, the amounts of the emulsifier and emulsion speed. The CMC-UF microcapsules had good heat resistance and stability. The enthalpy of CMC-UF microcapsules reached 50.33 J g-1. Therefore, CMC-UF resin can be used as a potential wall material of phase change materials.

Formulation and evaluation of Albendazole microcapsules for colon delivery using chitosan

Objective:To formulate and evaluate Albendazole microcapsules using chitosan,a natural polymer for colon-specific delivery for better treatment of helminthiasis,filariasis,colorectal cancer,avoiding the side effects.Methods:The Albendazole microcapsules were prepared by the use of different concentrations of sodium alginate,chitosan and hydroxypropyl methylcellulose(HPMC).The polysaccharides chitosan reacted with sodium alginate in the presence of calcium chloride to form microcapsules with a polyelectrolyte complex membrane by electrostatic interactions between the two oppositely charged polymers.The microcapsules were then studied for entrapment efficiency,drug-polymer compatibility and surface morphology. In vitro drug release study in presence and absence of cecal content were also studied.Further, kinetic modellings were employed to find out release mechanisms.Results:Albendazole loaded microspheres showd high entrapment efficiency(72.8%) and the microcapsules were free flowing,non aggregated and spherical,between 600 and 1 000μm in diameter.The surface of microcapsules were found to be porous and wavy.The FT-IR spectrum showed that there is no interaction between the polymer and the drug.The in vitro drug release study found to be affected by change in chitosan,sodium alginate and HPMC concentration.The microcapsules with 2.5% sodium alginate and 0.4% chitosan shown minimum release in gastrointestinal simulated condition but shows maximum drug release at the end of 24th hour in presence of cecal content.The rate of drug release follows Korsmeyer-peppas model that was the drug release is by diffusion and erosion.Conclusions:The study reveals that Albendazole loaded chitosanalginate based microsphere can be used effectively for the colon targeting.