Passability test and simulation of sand control string with natural gas hydrates completion in large curvature hole

To meet the requirements of marine natural gas hydrate exploitation,it is necessary to improve the penetration of completion sand control string in the large curvature borehole.In this study,large curvature test wells were selected to carry out the running test of sand control string with pre-packed screen.Meanwhile,the running simulation was performed by using the Landmark software.The results show that the sand control packer and screen can be run smoothly in the wellbore with a dogleg angle of more than 20°/30 m and keep the structure stable.Additionally,the comprehensive friction coefficient is 0.4,under which and the simulation shows that the sand control string for hydrate exploitation can be run smoothly.These findings have important guiding significance for running the completion sand control string in natural gas hydrate exploitation.

An Investigation into the Compressive Strength,Permeability and Microstructure of Quartzite-Rock-Sand Mortar

River sand is an essential component used as a fine aggregate in mortar and concrete.Due to unrestrained exploitation,river sand resources are gradually being exhausted.This requires alternative solutions.This study deals with the properties of cement mortar containing different levels of manufactured sand(MS)based on quartzite,used to replace river sand.The river sand was replaced at 20%,40%,60%and 80%with MS(by weight or volume).The mechanical properties,transfer properties,and microstructure were examined and compared to a control group to study the impact of the replacement level.The results indicate that the compressive strength can be improved by increasing such a level.The strength was improved by 35.1%and 45.5%over that of the control mortar at replacement levels of 60%and 80%,respectively.Although there was a weak link between porosity and gas permeability in the mortars with manufactured sand,the gas permeability decreased with growing the replacement level.The microstructure of the MS mortar was denser,and the cement paste had fewer microcracks with increasing the replacement level.

Elimination of cracks in stainless steel casings via 3D printed sand molds with an internal topology structure

The important supporting component in a gas turbine is the casing,which has the characteristics of large size,complex structure,and thin wall.In the context of existing 3DP sand casting processes,casting crack defects are prone to occur.This leads to an increase in the scrap rate of casings,causing significant resource wastage.Additionally,the presence of cracks poses a significant safety hazard after the casings are put into service.The generation of different types of crack defects in stainless steel casings is closely related to casting stress and the high-temperature concession of the sand mold.Therefore,the types and causes of cracks in stainless steel casing products,based on their structural characteristics,were systematically analyzed.Various sand molds with different internal topology designs were printed using the 3DP technology to investigate the impact of sand mold structures on high-temperature concession.The optimal sand mold structure was used to cast casings,and the crack suppression effect was verified by analyzing its eddy current testing results.The experimental results indicate that the skeleton structure has an excellent effect on suppressing cracks in the casing.This research holds important theoretical and engineering significance in improving the quality of casing castings and reducing production costs.

A sand-production control system for gas production from clayey silt hydrate reservoirs

Sand production is a crucial problem during the process of extracting natural gas from hydrate reservoirs. To deal with sand-production problems systematically, a sand-production control system (SCS) is first proposed in this paper, specialized for pore-distributed clayey silt hydrate reservoirs. Secondly, a nodal system analysis method (NSAM) is applied to analyze the sand migration process during hydrate exploitation. The SCS is divided into three sub-systems, according to different sand migration mechanisms, and three key scientific problems and advances in SCS research in China Geological Survey are reviewed and analyzed. The maximum formation sanding rate, proper sand-control gravel size, and borehole blockage risk position were provided for clayey hydrate exploitation wells based on the SCS analysis. The SCS sub-systems are closely connected via bilateral coupling, and coordination of the subsystems is the basis of maintaining formation stability and prolonging the gas production cycle. Therefore, contradictory mitigation measures between sand production and operational systems should be considered preferentially. Some novel and efficient hydrate exploitation methods are needed to completely solve the contradictions caused by sand production.

Semi-solid gravity sand casting using gas induced semi-solid process

The semi-solid metal forming using high pressures has been applied for several years.In contrast,low pressure casting,such as gravity sand casting,has not been widely studied even though it may help reduce porosity defects and offer a better casting yield.A semi-solid gravity sand casting process using the Gas Induced Semi-Solid process was investigated.The results show that the process can produce complete parts with no observable defects.The ultimate tensile strength and elongation data of semi-solid cast samples are higher than those of the liquid cast samples.In addition,the semi-solid sand casting process gives a better casting yield.It can be concluded that the semi-solid sand casting of an aluminum alloy using the GISS process is a feasible process.

Experimental study of the critical sand starting velocity of gas-watersand flow in an inclined pipe

The purpose of this paper is to study the critical sand starting velocity and transformation law of flow pattern based on gas-water-sand three-phase flow in an inclined pipe.Firstly,the indoor simulation experiment system of gas-water-sand three-phase flow was used to test the conversion law of flow pattern based upon the different gas void fraction.Secondly,the influence of slug bubbles on sand migration was investigated according to distinctive hole deviation angles,gas void fraction and sand concentration.Finally,the critical sand starting velocity was tested based on dissimilar hole deviation angles,gas void fraction,sand concentration and sand particle size,and then the influence of the abovementioned key parameters on the sand starting velocity was debated based on the force analysis of the sand particles.The experimental results illustrated that when the gas void fraction was less than 5%,it was bubbly flow.When it increased from 5%to 30%,the bubbly flow and slug flow coexisted.When it was between 30%and 50%,the slug flow and agitated flow coexisted.When it reached 50%,it was agitated flow.Providing that the hole deviation angle was 90°,the phenomenon of overall migration and wavelike migration on the surface of sand bed was observed.On the contrary,the phenomenon of rolling and jumping migration was recognized.The critical sand starting velocity was positively correlated with the hole deviation angle and sand particle size,but negatively associated with the gas void fraction and sand concentration.This research can provide a certain reference for sand-starting production in the field of petroleum engineering.

Selection of candidate wells for re-fracturing in tight gas sand reservoirs using fuzzy inference

An artificial-intelligence based decision-making protocol is developed for tight gas sands to identify re-fracturing wells and used in case studies. The methodology is based on fuzzy logic to deal with imprecision and subjectivity through mathematical representations of linguistic vagueness, and is a computing system based on the concepts of fuzzy set theory, fuzzy if-then rules, and fuzzy reasoning. Five indexes are used to characterize hydraulic fracture quality, reservoir characteristics, operational parameters, initial conditions, and production related to the selection of re-fracturing well, and each index includes 3 related parameters. The value of each index/parameter is grouped into three categories that are low, medium, and high. For each category, a trapezoidal membership function all related rules are defined. The related parameters of an index are input into the rule-based fuzzy-inference system to output value of the index. Another fuzzy-inference system is built with the reservoir index, operational index, initial condition index and production index as input parameters and re-fracturing potential index as output parameter to screen out re-fracturing wells. This approach was successfully validated using published data.

Porosity Calculation of Tight Sand Gas Reservoirs with GA-CM Hybrid Optimization Log Interpretation Method

Tight sand gas reservoirs are our country’s fairly rich unconventional natural gas resources, and their exploration and development is of prime importance. Sulige Gas Field which located in the northern Ordos Basin is tight sand gas reservoirs. It is typically featured by low porosity and low permeability, and the error of porosity calculation by traditional methods is larger. Multicomponent explanation model is built by analyzing the thin slice data, and the objective function is got according to the concept of optimization log interpretation method. This paper puts the Genetic Algorithm and the Complex Algorithm together to form the GA-CM Hybrid Algorithm for searching the optimal solution of the objective function, getting the porosity of tight sandstone gas reservoirs. The deviation got by this method is lesser compared with the core porosity, with a high reliability.

Gas evolution characteristics of three kinds of no-bake resin-bonded sands for foundry in production

No-bake resin-bonded sand is commonly used in casting production.However,its air pollution is relatively serious,especially in the molding and pouring process.For this reason,it is necessary to study the gas evolution characteristics of no-bake resin-bonded sand from room temperature to high temperatures,and not only the amount of gaseous products,but also the composition of the gaseous products.No-bake furan resin-bonded sand(#1),phenolic urethane no-bake resin-bonded sand(#2),and alkaline phenolic no-bake resin-bonded sand(#3)are the three most common no-bake resin-bonded sands in casting.The gas evolution volume and rate of these three no-bake resin-bonded sands were studied.Thermogravimetry-mass spectrometer(TG-MS),headspace-gas chromatography/mass spectrometer(HS-GC/MS),and pyrolysis-gas chromatography/mass spectrometer(PY-GC/MS)were used to measure the composition of the gaseous products emitted from binders at room temperature and high temperatures.The differences between formaldehyde,heterocyclic aromatic compounds(HAC),monocyclic aromatic hydrocarbons(MAH),and polycyclic aromatic hydrocarbons(PAHs)gaseous products from the three types of no-bake resin-bonded sands during the molding and casting process were compared.From the perspective of environmental protection,alkaline phenolic no-bake resin-bonded sand and no-bake furan resin-bonded sand are better than phenolic urethane no-bake resin-bonded sand.

Establishment of tensile failure induced sanding onset prediction model for cased-perforated gas wells

Sand production is a challenging issue in upstream oil and gas industry,causing operational and safety problems.Therefore,before drilling the wells,it is essential to predict and evaluate sanding onset of the wells.In this paper,new poroelastoplastic stress solutions around the perforation tunnel and tip based on the Mohr-Coulomb criterion are presented firstly.Based on the stress models,a tensile failure induced sanding onset prediction model for cased-perforated gas wells is derived.Then the analytical model is applied to field data to verify its applicability.The results from the perforation tip tensile failure induced sanding model are very close to field data.Therefore,this model is recommended for forecasting the critical conditions of sand production analysis.Such predictions are necessary for providing technical support for sand control decision-making and predicting the production condition at which sanding onset occurs.

FCC coprocessing oil sands heavy gas oil and canola oil. 2. Gasoline hydrocarbon type analysis

This study set out to gain a deeper understanding of a fluid catalytic cracking(FCC)coprocessing approach using canola oil mixed with bitumen-derived heavy gas oil(HGO),for the production of partially-renewable gasoline,with respect to its composition and quality.The FCC coprocessing approach may provide an alternative solution to reducing the carbon footprint and to meet government regulatory demands for renewable transportation fuels.In this study,a mixture of 15 v%canola oil in HGO was catalytically cracked with a commercial equilibrium catalyst under typical FCC conditions.Cracking experiments were performed using a bench-scale Advanced Cracking Evaluation(ACE)unit at a fixed weight hourly space velocity of 8 h^(à1),490–530C,and catalyst/oil ratios of 4–12 g/g.The total liquid product samples were injected via an automatic sampler and a prefractionator(to removet254C)into a gas chromatographic system containing a series of columns,traps,and valves designed to separate each of the hydrocarbon types.The analyzer gives detailed hydrocarbon types of à200C gasoline,classified into paraffins,iso-paraffins,olefins,naphthenes,and aromatics by carbon number up to C_(11)(C_(10)for aromatics).For a feed cracked at a given temperature,the gasoline aromatics show the highest selectivity in terms of weight percent conversion,followed by saturated iso-paraffins,saturated naphthenes,unsaturated iso-paraffins,unsaturated naphthenes,unsaturated normal paraffins,and saturated normal paraffins.As conversion increases,both aromatics and saturated iso-paraffins increase monotonically at the expense of other components.Hydrocarbon type analysis and octane numbers with variation in feed type,process severity(temperature and catalyst/oil ratio),and conversion are also presented and discussed.

Petrophysical evaluation for reservoir properties of Lower Cretaceous sands in Sawan gas field, central Indus Basin, Pakistan

The Sawan gas field(SGF)is located in Pakistan's central Indus Basin in the Province of Sindh,Pakistan.Tectonically,it is part of the southeastern Jacobabad high;and geographically,it is part of the Thar Desert in the Khairpur district.In the present study,three wells,Sawan 01,Sawan 02 and Sawan 08,were analyzed for reservoir properties of the Lower Goru C sand interval,which has been drilled in the central part of the field.Petrophysical parameters such as effective porosity,the volume of shale,formation water resistivity,and water saturation of the studied basin were calculated.In terms of shale volume,Sawan 01 has 30%–35%of non-clean(shale)lithology,which is the highest of the three wells.The effective porosity of the three wells ranges from 12%–16%,while the average water saturation in the interval of C sand in these wells stands around 50%–60%.But there are zones with relatively lower water saturation values of approximately 30%–50%.These zones are considered better pay zones than the rest of the intervals.A very interesting phenomenon that may be termed the"Gas effect"is visible on cross plots,representing the neutron-density cross over on the E-Logs layout and representing the presence of lighter hydrocarbons in this reservoir zone.

Experimental study on solid particle migration and production behaviors during marine natural gas hydrate dissociation by depressurization

Sand production is one of the main obstacles restricting gas extraction efficiency and safety from marine natural gas hydrate(NGH)reservoirs.Particle migration within the NGH reservoir dominates sand production behaviors,while their relationships were rarely reported,severely constrains quantitative evaluation of sand production risks.This paper reports the optical observations of solid particle migration and production from micrometer to mesoscopic scales conditioned to gravel packing during depressurization-induced NGH dissociation for the first time.Theoretical evolutionary modes of sand migration are established based on experimental observations,and its implications on field NGH are comprehensively discussed.Five particle migration regimes of local borehole failure,continuous collapse,wormhole expansion,extensive slow deformation,and pore-wall fluidization are proved to occur during depressurization.The types of particle migration regimes and their transmission modes during depressurization are predominantly determined by initial hydrate saturation.In contrast,the depressurization mainly dominates the transmission rate of the particle migration regimes.Furthermore,both the cumulative mass and the medium grain size of the produced sand decrease linearly with increasing initial methane hydrate(MH)saturation.Discontinuous gas bubble emission,expansion,and explosion during MH dissociation delay sand migration into the wellbore.At the same time,continuous water flow is a requirement for sand production during hydrate dissociation by depressurization.The experiments enlighten us that a constitutive model that can illustrate visible particle migration regimes and their transmission modes is urgently needed to bridge numerical simulation and field applications.Optimizing wellbore layout positions or special reservoir treatment shall be important for mitigating sand production tendency during NGH exploitation.

Productivity Testing Design Method of Multi-Factor Control for Unconsolidated Sandstone Gas Reservoir

Reservoir safety, testing-string safety, and flow control are key factors that should be considered in deep-water unconsolidated sandstone gas well testing work system. Combined with the feature of testing reservoir, pipe string type and sea area, the required minimum testing flow rate during cleaning up process, as well as minimum test flow rate without hydrate generation, pipe string erosion critical production, the maximum testing flow rate without destroying sand formation and the minimum output of meeting the demand of development was analyzed;based on the above critical test flow rates, testing working system is designed. Field application showed that the designed work system effectively provided good guidance for field test operations;no sand production or hydrate generation happened during the test process;the test parameter evaluated the reservoir accurately;the safe and efficient test operation was achieved.

Unconventional Natural Gas Accumulations in Stacked Deposits:A Discussion of Upper Paleozoic Coal-Bearing Strata in the East Margin of the Ordos Basin, China

The Upper Paleozoic(Carboniferous to Permian) succession in the east margin of the Ordos Basin in the North China Craton has a potential to contain significant hydrocarbon resources, though attention have been mainly attracted for its successful development of coalbed methane(CBM). To improve the previous resource estimates and evaluate the hydrocarbon play possibilities, this study incorporated new discoveries of hydrocarbon units and their stratigraphic relation with source rocks, hydrocarbon migration and trapping configurations. Continuous hydrocarbon accumulation units were identified within the Upper Paleozoic, including the Taiyuan, Shanxi and Xiashihezi formations with great tight gas potential, and the Taiyuan and Shanxi formations also containing shale gas and CBM. Different strata combinations are identified with coal deposition and favour for continuous gas accumulations, including the tidal flat, deltaic and fluvial systems distributed in most of the study areas. Methane was not only generated from the thick coal seams in the Taiyuan and Shanxi formations, but also from shale and dark mudstones. The coal, shale and tight sandstones are proved of remarkable gas content and hydrocarbon indications, and the gas saturation of tight sandstones decreases upward. The stacked deposit combinations vary isochronally in different areas, while the coal seams were developed stably showing good gas sources. Two key stages control the hydrocarbon enrichment, the continuous subsidence from coal forming to Late Triassic and the anomalous paleo-geothermal event happened in Early Cretaceous, as indicated by the fluid inclusions evidence. Extensive areas show good hydrocarbon development potential presently, and more works should be focused on the evaluation and selection of good reservoir combinations.

Tight gas production model considering TPG as a function of pore pressure,permeability and water saturation

Threshold pressure gradient has great importance in efficient tight gas field development as well as for research and laboratory experiments.This experimental study is carried out to investigate the threshold pressure gradient in detail.Experiments are carried out with and without back pressure so that the effect of pore pressure on threshold pressure gradient may be observed.The trend of increasing or decreasing the threshold pressure gradient is totally opposite in the cases of considering and not considering the pore pressure.The results demonstrate that the pore pressure of tight gas reservoirs has great influence on threshold pressure gradient.The effects of other parameters like permeability and water saturation,in the presence of pore pressure,on threshold pressure gradient are also examined which show that the threshold pressure gradient increases with either a decrease in permeability or an increase in water saturation.Two new correlations of threshold pressure gradient on the basis of pore pressure and permeability,and pore pressure and water saturation,are also introduced.Based on these equations,new models for tight gas production are proposed.The gas slip correction factor is also considered during derivation of this proposed tight gas production models.Inflow performance relationship curves based on these proposed models show that production rates and absolute open flow potential are always be overestimated while ignoring the threshold pressure gradients.

Geomechanics involved in gas hydrate recovery

Gas hydrate is regarded as a promising energy owing to the large carbon reserve and high energy density.However,due to the particularity of the formation and the complexity of exploitation process,the commercial exploitation of gas hydrate has not been realized.This paper reviews the physical properties of gas hydratebearing sediments and focuses on the geomechanical response during the exploitation.The exploitation of gas hydrate is a strong thermal–hydrological–mechanical–chemical(THMC)coupling process:decomposition of hydrate into water and gas produces multi-physical processes including heat transfer,multi-fluid flow and deformation in the reservoir.These physical processes lead to a potential of geomechanical issues during the production process.Frequent occurrence of sand production is the major limitation of the commercial exploitation of gas hydrate.The potential landslide and subsidence will lead to the cessation of the production and even serious accidents.Preliminary researches have been conducted to investigate the geomechanical properties of gas hydrate-bearing sediments and to assess the wellbore integrity during the exploitation.The physical properties of hydrate have been fully studied,and some models have been established to describe the physical processes during the exploitation of gas hydrate.But the reproduction of actual conditions of hydrate reservoir in the laboratory is still a huge challenge,which will inevitably lead to a bias of experiment.In addition,because of the effect of microscopic mechanisms in porous media,the coupling mechanism of the existing models should be further investigated.Great efforts,however,are still required for a comprehensive understanding of this strong coupling process that is extremely different from the geomechanics involved in the conventional reservoirs.

Exploring the potential of oil and gas resources in Sichuan Basin with Super Basin Thinking

Based on the contemporary strategy of Petro China and the“Super Basin Thinking”initiative,we analyze the petroleum system,the remaining oil and gas resource distribution,and the Super Basin development scheme in the Sichuan Basin with the aim of unlocking its full resource potential.We conclude that,(1)The three-stage evolution of the Sichuan Basin has resulted in the stereoscopic distribution of hydrocarbon systems dominated by natural gas.The prospecting Nanhua-rift stage gas system is potentially to be found in the ultra-deep part of the basin.The marine-cratonic stage gas system is distributed in the Sinian to Mid-Triassic formations,mainly conventional gas and shale gas resources.The foreland-basin stage tight sand gas and shale oil resources are found in the Upper Triassic-Jurassic formations.Such resource base provides the foundation for the implementation of Super Basin paradigm in the Sichuan Basin.(2)To ensure larger scale hydrocarbon exploration and production,technologies regarding deep to ultra-deep carbonate reservoirs,tight-sand gas,and shale oil are necessarily to be advanced.(3)In order to achieve the full hydrocarbon potential of the Sichuan Basin,pertinent exploration strategies are expected to be proposed with regard to each hydrocarbon system respectively,government and policy supports ought to be strengthened,and new cooperative pattern should be established.Introducing the“Super Basin Thinking”provides references and guidelines for further deployment of hydrocarbon exploration and production in the Sichuan Basin and other developed basins.

Experimental study on characteristics of pore water conversion during methane hydrates formation in unsaturated sand

Understanding the pore water conversion characteristics during hydrate formation in porous media is important to study the accumulation mechanism of marine gas hydrate.In this study,low-field NMR was used to study the pore water conversion characteristics during methane hydrate formation in unsaturated sand samples.Results show that the signal intensity of T_(2) distribution isn’t affected by sediment type and pore pressure,but is affected by temperature.The increase in the pressure of hydrogen-containing gas can cause the increase in the signal intensity of T_(2) distribution.The heterogeneity of pore structure is aggravated due to the hydrate formation in porous media.The water conversion rate fluctuates during the hydrate formation.The sand size affects the water conversion ratio and rate by affecting the specific surface of sand in unsaturated porous media.For the fine sand sample,the large specific surface causes a large gas-water contact area resulting in a higher water conversion rate,but causes a large water-sand contact area resulting in a low water conversion ratio(C_(w)=96.2%).The clay can reduce the water conversion rate and ratio,especially montmorillonite(C_(w)=95.8%).The crystal layer of montmorillonite affects the pore water conversion characteristics by hindering the conversion of interlayer water.

Simplified graphical correlation for determining flow rate in tight gas wells in the Sulige gas field

The Sulige tight gas reservoir is characterized by low-pressure, low-permeability and lowabundance. During production, gas flow rate and reservoir pressure decrease sharply; and in the shut- in period, reservoir pressure builds up slowly. Many conventional methods, such as the indicative curve method, systematic analysis method and numerical simulation, are not applicable to determining an appropriate gas flow rate. Static data and dynamic performance show permeability capacity, kh is the most sensitive factor influencing well productivity, so criteria based on kh were proposed to classify vertical wells. All gas wells were classified into 4 groups. A multi-objective fuzzy optimization method, in which dimensionless gas flow rate, period of stable production, and recovery at the end of the stable production period were selected as optimizing objectives, was established to determine the reasonable range of gas flow rate. In this method, membership functions of above-mentioned optimizing factors and their weights were given. Moreover, to simplify calculation and facilitate field use, a simplified graphical illustration （or correlation） was given for the four classes of wells. Case study illustrates the applicability of the proposed method and graphical correlation, and an increase in cumulative gas production up to 37% is achieved and the well can produce at a constant flow rate for a long time.