Development of Modified Glasses by Transparent, Functional Hybrid Sol-Gel Nano-Ceramic Coatings, a Comparative Study

This paper concentrates on the development of glasses with self-cleaning surfaces exhibiting high water contact angles. In this study, we prepared super-hydrophobic nano-ceramic coated glass based on titania & silica using simple sol-gel & dip coating methods and studied the best composition of the coatings by altering ratios of titanium tetraisopropoxide (TTIP)/tetraethyl orthosilicate (TEOS) with different homogenizing agents. We characterized the coatings by surface roughness measurement, percentage of optical transmission, static contact angle, near-infrared (NIR) transmission, and diffuse reflectance. The fabrication of coatings on glass substrates played an important role in increasing the water contact angle of about 95° and visible & NIR transmission of about 90%. We compared our modified glass substrate with commercial low emissivity (Low E) glass using X-ray diffraction (XRD) analysis, which showed pure amorphous surface claiming excellent wettability and thus the prepared glass substrate could have a variety of applications in different fields.

Microstructure and Wear Behavior of FeBSiNbCr Metallic Glass Coatings

In this paper, FeBSiNbCr metallic glass coatings were prepared onto AISI 1045 steel substrate by using wire arc spraying process. The phase and structure of the coating were characterized by transmission electron microscopy （TEM）, X-ray diffraction （XRD） and scanning election microscopy （SEM） equipped with energy dispersive X-ray analysis （EDX）. The microstructure of the coating consists of full amorphous phase. The coating has high hardness and low porosity. Full density and little oxides are detected in the coating. The mechanical properties, especially wear resistance, were investigated. The relationship between wear behavior and structure of the coatings were analyzed in detail. The main failure mechanism of the metallic glass coating is brittle breaking and fracture. The results indicate that FeBSiNbCr metallic glass coating has excellent resistance to abrasive wear.

Coating of bioactive glass on magnesium alloys to improve its degradation behavior: Interfacial aspects

The preferable mechanical properties of Mg alloys along with excellent compatibility with human bone have established their applicability as implant biomaterials.However,a higher corrosion/degradation rate of Mg alloys in body fluids limits its biomedical applications.In this direction,surface modification and coating are explored as appropriate strategies to mode the degradation rate of Mg alloys.The constituents of bioactive glass(BG)provide strength,bio-inertness and bone bonding capability.Hence,researchers have explored the coating of BG on Mg alloys and investigated chemical,mechanical and biological properties of the coated alloys.In this review,we have made an attempt to compile the literature works done on the coating of BG on Mg alloys and its features.Underlying interfacial aspects of the coated substrates towards the degradation behavior are highlighted.The way forward to further improve the coating characteristics of BG coated Mg alloys are remarked.

Coating thickness control in continuously fabricating metallic glass-coated composite wires

A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.

Preparation and Characterization of Low-melting Glasses Used as Binder for Protective Coating of Steel Slab

The low-melting phosphate glass was prepared for production of glass binders for protective coating of steel slab. Effects of different O/P ratios on glass structures and properties were analyzed. Differential thermal analysis （DTA） and infrared spectroscopy （IR） techniques were applied for low-melting glass binder. It was found that the glass transition temperature（T） was about 300 ℃ and softening temperature（T1） was about 480 ℃. The choice of O/P ratio was very important to the glass transition and softening temperatures. When more P=O bonds existed in the glass networks, P-O-P bond angle was deformed with decreasing of the ratio of O/E The coatings could adhere to the substrates instantaneously at 800 ℃ when the content of binder exceeded 3wt%. The optimal content of glass binder was 5wt%.

Corrosion mechanism of HVOF silicate glass coating in 5% NaCl solution

On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.

Highly transparent anti-reflection coating enhances the underwater efficiency and stability of perovskite solar modules

Perovskite solar cells have shown great potential in the field of underwater solar cells due to their excellent optoelectronic properties;however,their underwater performance and stability still hinder their practical use.In this research,a 1H,1H,2H,2H-heptadecafluorodecyl acrylate(HFDA)anti-reflection coating(ARC)was introduced as a high-transparent material for encapsulating perovskite solar modules(PSMs).Optical characterization results revealed that HFDA can effectively reduce reflection of light below 800 nm,aiding in the absorption of light within this wavelength range by underwater solar cells.Thus,a remarkable efficiency of 14.65%was achieved even at a water depth of 50 cm.And,the concentration of Pb^(2+)for HFDA-encapsulated film is significantly reduced from 186 to 16.5 ppb after being immersed in water for 347 h.Interestingly,the encapsulated PSMs still remained above 80%of their initial efficiency after continuous underwater illumination for 400 h.Furthermore,being exposed to air,the encapsulated PSMs maintained 94%of their original efficiency after 1000 h light illumination.This highly transparent ARC shows great potentials in enhancing the stability of perovskite devices,applicable not only to underwater cells but also extendable to land-based photovoltaic devices.

Oxidation of Hastelloy-XR Alloy for Corrosion-Resistant Glass-Coating

The oxidation behavior of Hastelloy-XR alloy was investigated to obtain the optimum surface condition for corrosion-resistant glass-coatings. The surface morphology of oxide scales changed significantly with variation of temperatureand oxygen partial pressure (po2 ). The oxidation kinetics was mainly parabolic independent of oxidation conditions.The oxide scales were consisted of inner Cr2O3 and outer spinel layers. The phase component of spinel layers wereMn1.5Cr1.5O4 and (Mn,Ni)(Cr,Fe)2O4 for the oxygen partial pressures po2<10 kPa and po2>10 kPa, respectively.The optimum oxidation condition to obtain an oxide scale for well-adhered glass-coating to the substrate was 1248 Kand po2 =0.01 kPa for the oxidation time of 43 ks.

Preparation and properties of borate glass coatings on Ti-based alloy substrates

A series of BaO-La2O3-B2O3(BLB) glass coats on the Ti-based alloy substrates were developed at different temperatures for different times. The BLB glasses were analyzed by differential thermal analysis(DTA) and thermal mechanical analysis(TMA) to determine the crystallization temperature and coefficients of thermal expansion(CETs) of the glass. The tensile strength and microstructure of the glass coats were analyzed and the effects of the coating condition on the tensile strength and microstructure were discussed. The results show that the CETs of the borate glass at different temperatures match with those of Ti-based alloy,and the difference between the borate glass and Ti-based alloy at each temperature is below 5%. The spreading area in N2 atmosphere is much larger than that in air atmosphere,indicating that N2 atmosphere is helpful for the wetting of borate glass to Ti-based alloy. The tensile strength of the glass coats can reach as high as 28.42 MPa,meeting the requirements for the coat binder. With the increase of coating time,the tensile strength of coats increases firstly while then decreases. The coat prepared at 730 ℃ for 30 min is fairly smooth and complete,while the other coats contain lots of defects such as large or small uncoated region. It is believed that the coating temperature of 730 ℃ and coating time of 30 min are the proper coating conditions to prepare BLB glass coats.

Optical properties of CeO_2/Fe_3O_4 solar control glass coating

A cerium-iron oxide solar control coating on glass was prepared by citric acid sol-gel method, dip-coating techniques and proper heat treatment process. Results show that the cerium-iron glass coating is composed of nanocrystalline CeO2, Fe2O3, and nano holes. The cerium-iron glass coating has high transmittance in visible light, low UV and near IR transmittance. The wavelength of absorption edge for most glass coating has an obvious redshift to about 375 nm. There exist a wide absorption band at the range of 800-1600 nm and high transmittance at the wavelength from 400 nm to 800 nm, and the solar energy and visible transmittances are 50% and 65%, respectively. It ascribes to the high content of trivalence cerium and bivalence iron ions in the cerium/iron coating. It is indicated that this kind of glass coating has very good UV-sheering and heat-insulating property, can be used as an effective solar control glass in automobile and architecture.

Sol-gel Preparation Copper-cadmium Halide DopedPhotochromic Glass Coating on Plate Glass

Copper-cadmium halide doped photochromic glass coating on plate glass has been prepared by a sol-gel process. The sample shows reversible photochromic effect. The results of X-ray diffraction (XRD) and infrared (IR) spectrum investigations indicate that the photochromic phase of tile coating is CuBr_xCl_(1-x), solid solution, and that the structure network of the coating is connected with the bonds of Si-O-Si, Si-O-B and Si-O-Al.

Applying Thermal Spraying to Forming Glass Enamel Coatings

Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. It is possible to form glass enamel coatings on still substrates by a proper flame spraying technique. Besides the obvious mechanical adhesion obtained by roughening the surface of the still substrates, the element micro diffusion between glass enamel coatings and substrates have been produced during the spraying process, Hence metallurgical chemical adhesion is derived.

Carboxylic Acids and Esters as Scaffold for Cavities in Porous Single Layer Anti-Reflective Coatings of Silica-Titania with Excellent Optical and Mechanical Properties

Anti-reflective (AR) single layer of silica-titania (SiO2-TiO2) coatings were obtained from sols containing pyromellitic dianhydride (PMDA) derivatives and Ti and Si precursors on glass substrate by dip-coating method. The coatings showed very high optical quality and the transmission was improved to up to 98.5%. Furthermore, the coatings also presented good mechanical stability.

MgO and ZnO Composite Thin Films Using the Spin Coating Method on Microscope Glasses

In this study, a new route to produce pure and composite ZnO-MgO thin films has been presented. In the process the pure ZnO thin films were the starting point, ending up with MgO by doping various percentages (from 0% to 100%) of Mg with the help of sol-gel spin coating technique. The crystal phases in all doping levels have been obtained when the samples annealed at 600℃ for a duration of 6 hours. The X-ray diffraction (XRD) spectra, the scanning electron microscopy (SEM) micrographs and UV-Vis absorption spectra have been performed to elucidate the composed film structures.

Effect of Nb on the corrosion behavior of continuous bulk metallic glass-coated steel wire composites

（Zr41.2Ti13.sCu12.sNi10Be22.5）100-~Nb~ （at%, x=0 and 8） bulk metallic glasses （BMGs） were coated on the surface of Q195 steel wires by a continuous coating process. The potentiodynamic polarization tests of these BMGs were conducted in 3.5wt% NaC1 aqueous solution. It is found that the addition of 8at% Nb into Zr41.2Ti13.sCu12.sNi10Be22.5 alloy results in the improvement of corrosion resistance with the pitting potential of -52 mV, the open circuit potential of-446 mV, and the corrosion current density of 9.86x 10-6 mA/cm2. This may be attributed to that Nb is beneficial to passivate and stabilize Zr and Ti.

THE PHYSICAL SIMULATION ON EXTRUSION PROCESS OF GLASS FIBER COMPOSITE WIRE COATED BY LEAD

The method of manufacturing the composite wire by extruding lead to coated glass fiber is described. The different composite wire that diameter is from 0.5 to 1.0mm has been produced by two kinds of different extruding technology (getting wire along horizontal direction and getting wire along perpendicular direction). The optimal extruding techno- logical parameter has been given in different extruding technology by the physical simulation (H: 300℃, 550kN, 0.16mm. P: 300℃, 215kN, 0.16mm). The effect on the coating speed by other extruding technological parameters in the different extruding technology has been discussed. The extruding temperature and extruding force is higher, the coating speed is faster. It has been pointed, that the affection on the extruding technology by the extruding temperature has also behaved as the extruding temperature rising up spontaneously. The reason for exiting the minimum extruding force and maximum extruding force also has been discussion in this paper. It is also important to the extruding process and coating speed that is the coating clearance.

Self-cleaning glass coated with Fe^(3+)-TiO_2 thin film

The self-cleaning glass coated with Fe3+-TiO2 photocatalytic thin film was prepared by sol-gel process from the system Ti（OC4H9）4-NH（C2H4OH）2-C2H5OH-H2O containing FeCl3. The microstructure and properties of the film were studied using differential thermal analysis-thermogravimetry（DTA-TG）, X-ray diffration（XRD） and scanning electron microscope（SEM）. The transmittance of the self-cleaning glass was measured by using UV-Vis spectrometer. The effects of content of Fe3+ and the thickness of Fe3+-TiO2 thin film on the photocatalytic activity were examined. The results show that the photocatalytic thin films are mainly composed of Fe3O4 and TiO2 particles within 10100 nm. The appropriate amount of Fe3+ is effective for improving the photocatalytic activities of TiO2. The best photocatalytic activity is obtained when the molar ratio of Fe3+ to TiO2 is 0.005 and the glass is coated with 9 layers.

Fabrication of composite wire of lead coated on glass fiber by extrusion

A new technology of using lead coated on glass fiber to produce continuous wire for battery of electric vehicles (EVs) and hybrid electric vehicles (HEVs) was studied. Some new devices were made to improve the material capability, and the technological parameters were determined. The relationships among different parameters in the new technology were discussed, especially the relationship between the coating speed and other parameters. The microstructure and tensile strength of the composite wire were also analyzed.

Antioxidant Coating of SEN for Thin Slab Con-casting

The SEN for thin slab con-casting is easy to break and damage because of the oxidation during preheating and application. The enamel coating material is generally applied on the surface of SEN to avoid the oxidation. The coating material with born glass and silicon as main starting materials and silica sol as binder was studied. ZrO2 - C and Al2O3 - C materials containing 15% carbon were isostatic pressed, and heated at 600 ℃ , 900 ℃ , 1 200 ℃ , 1 500 ℃ for 2 h, respectively. The results show that the coating material with 70% of boron glass and 30% of silicon bonded by silica sol can form denser protection layer in the above mentioned materials at the range of 600 -1 500 ℃. The oxidation area ratio and weight loss ratio with the coating are much lower than those without the coating.

Preparation and Mechanical Properties of Glass Coats with High Temperature Radar Absorber

BaO-La2O3-B2O3 （BLB） glass, suitable to be used as a sealing between metals, was chosen to be the binder in preparing glass coats on the Ti-alloy substrate. The SiCN nano-powder was introduced as the filler for the absorbing coat because it is considered to be a good high temperature absorber. The effect of the coating temperature and coating time on the tensile strength of the glass coat was investigated and the proper coating parameters to get good mechanical properties were determined. In addition, the effects of the SiCN content on the tensile strength of the absorbing coat were also discussed. Results show that it is possible to prepare the glass coat using the BLB glass as a binder. That the coat formed at 730℃ for 30 min has the best tensile strength witnesses 730 ℃, 30 min to be the proper parameter to prepare the glass coat. The BLB glass coat without SiCN powder possesses good tensile strength and the introduction of the SiCN absorber into the glass coat will lower the tensile strength. As the SiCN content increases, the tensile strength of the absorbing coat decreases, which could be attributed to the aggregation of SiCN in the coats.