Advancements in enhancing corrosion protection of Mg alloys:A comprehensive review on the synergistic effects of combining inhibitors with PEO coating

Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical application of Mg alloys is limited due to their high susceptibility to corrosion.Plasma electrolytic oxidation(PEO),or micro-arc oxidation(MAO),is a coating method that boosts Mg alloys'corrosion resistance.However,despite the benefits of PEO coatings,they can still exhibit certain limitations,such as failing to maintain long-term protection as a result of their inherent porosity.To address these challenges,researchers have suggested the use of inhibitors in combination with PEO coatings on Mg alloys.Inhibitors are chemical compounds that can be incorporated into the coating or applied as a post-treatment to further boost the corrosion resistance of the PEO-coated Mg alloys.Corrosion inhibitors,whether organic or inorganic,can act by forming a protective barrier,hindering the corrosion process,or modifying the surface properties to reduce susceptibility to corrosion.Containers can be made of various materials,including polyelectrolyte shells,layered double hydroxides,polymer shells,and mesoporous inorganic materials.Encapsulating corrosion inhibitors in containers fully compatible with the coating matrix and substrate is a promising approach for their incorporation.Laboratory studies of the combination of inhibitors with PEO coatings on Mg alloys have shown promising results,demonstrating significant corrosion mitigation,extending the service life of Mg alloy components in aggressive environments,and providing self-healing properties.In general,this review presents available information on the incorporation of inhibitors with PEO coatings,which can lead to improved performance of Mg alloy components in demanding environments.

Evaluation of the Inhibitory Gel Aloe vera against Corrosion of Reinforcement Concrete in NaCl Medium

Most reinforced concrete structures in seaside locations suffer from corrosion damage to the reinforcement, limiting their durability and necessitating costly repairs. To improve their performance and durability, we have investigated in this paper Aloe vera extracts as a green corrosion inhibitor for reinforcing steel in NaCl environments. Using electrochemical methods (zero-intensity chronopotentiometry, Tafel lines and electrochemical impedance spectroscopy), this experimental work investigated the effect of these Aloe vera (AV) extracts on corrosion inhibition of concrete reinforcing bar (HA, diameter 12mm) immersed in a 0.5M NaCl solution. The results show that Aloe vera extracts have an average corrosion-inhibiting efficacy of around 86% at an optimum concentration of 20%.

In-situ construction of grass-like hybrid architecture responsible for extraordinary corrosion performance: Experimental and theoretical approach

Despite the engineering potential by the co-existence of inorganic and organic substances to protect vulnerable metallic materials from corrosive environments,both their interaction and in-situ formation mechanism to induce the nature-inspired composite remained less understood.The present work used three distinctive mercaptobenzazole(MB)compounds working as corrosion inhibitors,such as 2-mercaptobenzoxazole(MBO),2-mercaptobenzothiazole(MBT),and 2-mercaptobenzimidazole(MBI)in a bid to understand how the geometrical structure arising from O,S,and N atoms affected the interaction toward inorganic layer.MB compounds that were used here to control the corrosion kinetics would be interacted readily with the pre-existing MgO layer fabricated by plasma electrolysis.This phenomenon triggered the nucleation of the root network since MB compounds were seen to be adsorbed actively on the defective surface through the active sites in MB compound.Then,the molecule with twin donor atoms adjacent to the mercapto-sites affected the facile growth of the grass-like structures with‘uniform’distribution via molecular self-assembly,which showed better corrosion performance than those with having dissimilar donor atoms with the inhibition efficiency(η)of 97%approximately.The formation mechanism underlying nucleation and growth behavior of MB molecule was discussed concerning the theoretical calculation of density functional theory.

Experiment and numerical simulation of distribution law of waterbased corrosion inhibitor in natural gas gathering and transportation pipeline

The transmission medium of natural gas gathering and transportation pipelines usually contains cor-rosive gases,which will cause serious corrosion on the inner wall of the pipelines when they coexist with water.Therefore,it is necessary to add corrosion inhibitor to form a protective film to protect the pipeline.The distribution of corrosion inhibitors in a gathering and transportation pipeline in Moxi gas field was studied by combining experiment and simulation.The Pearson function was used to calculate the experimental and simulation results,and the correlation was more than 80%,indicating a high degree of agreement.The simulation results show that:①The larger the pipe angle,filling speed and gas flow rate,the smaller the particle size,the better the distribution of corrosion inhibitor particles in the pipe.The filling amount will affect the concentration,but the distribution trend is unchanged;②A method to determine the filling mode based on the loss was proposed,and for this pipeline,the loss of corrosion inhibitor was determined to be 5.31×10^(-3) kg/s,and the flling amount was recommended to be adjusted to 2o L/h,which has certain guiding significance for the actual flling strategy of pipeline corrosion inhibitor.

Prevention of Q235 Steel Corrosion using Waterborne Rust Inhibitor

Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion behaviour of waterborne rust inhibitor coated Q235 steel and original Q235 steel,which was carried out in a temperature and humidity test chamber(WSHW-1000)at a temperature of 80℃and humidity of 95%.Compared with the original Q235,waterborne rust inhibitor coated Q235 has better resistance to corrosion in hot and humid ambient conditions.Electrochemical impedance spectroscopy and potentiodynamic polarization were measured with a three-electrode cell in 3.5%NaCl aqueous solution on a CHI760E potentiostat/galvanostat.Molecular dynamics was simulated to verify the synergistic corrosion inhibitory mechanism of sodium carbonate and triethanolamine.The test shows that the prepared waterborne rust inhibitor can reduce the tendency of Q235 to corrosion and can also effectively reduce the corrosion rate.

Electrochemical and analytical characterization of three corrosion inhibitors of steel in simulated concrete pore solutions

Corrosion inhibitors for steel, such as sodium phosphate （Na3PO4）, sodium nitrite （NaNO2）, and benzotriazole （BTA）, in simulated concrete pore solutions （saturated Ca（OH）2） were investigated. Corrosion behaviors of steel in different solutions were studied by means of corrosion potential （Ecorr）, linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EIS）, and potentiodynamic polarization （PDP）. A field emission scanning electron microscope （FESEM） equipped with energy dispersive X-ray analysis （EDXA） was used for observing the microstructures and morphology of corrosion products of steel. The results indicate that, compared with the commonly used nitrite-based inhibitors, Na3PO4 is not a good inhibitor, while BTA may be a potentially effective inhibitor to prevent steel from corrosion in simulated concrete pore solutions.

Effectiveness of inhibitors in increasing chloride threshold value for steel corrosion

This investigation was aimed at evaluating the effectiveness of corrosion inhibitors in increasing the chloride threshold value for steel corrosion. Three types of corrosion inhibitors, calcium nitrite （Ca（NO2）2）, zinc oxide （ZnO）, and N,N＇-dimethylaminoethanol （DMEA）, which respectively represented the anodic inhibitor, cathodic inhibitor, and mixed inhibitor, were chosen. The experiment was carried out in a saturated calcium hydroxide （Ca（OH）2） solution to simulate the electrolytic environment of concrete. The inhibitors were initially mixed at different levels, and then chloride ions were gradually added into the solution in several steps. The open-circuit potential （Ecorr） and corrosion current density （lcorr） determined by electrochemical impedance spectra （EIS） were used to identify the initiation of active corrosion, thereby determining the chloride threshold value. It was found that although all the inhibitors were effective in decreasing the corrosion rate of steel reinforcement, they had a marginal effect on increasing the chloride threshold value.

Study on Surface Adsorption and Inhibition Behavior of Corrosion Inhibitors Contained in Copper Foil Rolling Oil

Adsorption and inhibition behavior of 2,5-bis(ethyldisulfanyl)-1,3,4-thiadiazole(DMTDA) and N-((6-methyl-1H-benzo[d][1,2,3]triazol-1-yl)methyl)-N-octyloctan-1-amine(EAMBA) as corrosion inhibitors contained in copper foil rolling oil have been investigated using gravimetric and electrochemical techniques. Meanwhile, scanning electron microscopy(SEM) and energy dispersive spectrometer(EDS) have been employed to observe the surface topography and analyze the components on copper foil. The results show that the rolling oil containing DMTDA and EAMBA can significantly decrease the dissolution rate and increase the inhibition efficiency of samples, especially in the case of best compounded rolling oil system. The SEM and EDS investigations also confirmed that the protection of the copper foil surface is achieved by strong adsorption of the molecules which can prevent copper from being corroded easily. Reactivity descriptors of the corrosion inhibitors have been calculated by the density functional theory(DFT) and the reactivity has been analyzed through the molecular orbital and Fukui indices. Active sites of inhibitor are mainly concentrated on the ring and the polar functional groups, and in the meanwhile, the distribution is helpful to form coordination and backbonding among molecules and then to form stable adsorption on the metal surface. And this work provides theoretical evidence for the selection of corrosion inhibitors contained in copper foil rolling oil.

A time-saving method to assess the efficiency of corrosion inhibitors by electro osmosis

The corrosion inhibitor is one of the most important technologies to enhance the durability of steel-reinforced concrete. A kind of time-saving method was developed to assess the inhibitor efficiency by using a 32 V electric field to accelerate chloride ion migration in concrete. Potentiodynamic polarization scanning test was used to evaluate the corrosion states. The comprehensive efficiency of an inhibitor should be assessed in two aspects： resistance to chloride ion permeability and inhibiting efficiency. The specimens with different mixing amount of sodium nitrite and migration corrosion inhibitors were used to verify the accuracy and reliability of this method. The results show the differences in inhibiting efficiency of the inhibitors clearly, indicating the reliability of this time-saving method.

Experimental and computational chemical studies on the cationic furanylnicotinamidines as novel corrosion inhibitors in aqueous solutions

The corrosion inhibition action of three newly synthesized furanylnicotinamidine derivatives namely: 6-[5-{4(dimethylamino)phenyl}furan-2-yl]nicotinamidine(MA-1256), 6-[5-(4-chlorophenyl)furan-2-yl]nicotinamidine(MA-1266), and 6-[5-{4-(dimethylamino)phenyl}furan-2-yl]nicotinonitrile(MA-1250) on carbon steel(C-steel) was investigated in 1.0 mol·L-1 HCl solution by weight loss(WL), potentiodynamic polarization(PP), electrochemical impedance spectroscopy(EIS), and electrochemical frequency modulation(EFM)techniques. Morphological analysis was performed on the uninhibited and inhibited C-steel using atomic force microscope(AFM) and Infrared Spectroscopy(ATR-IR) methods. The effect of temperature was studied and discussed. Inspection of experimental results revealed that the inhibition efficiency(IE) increases with the incremental addition of inhibitors and with elevating the temperature of the acid media. The adsorption of furanylnicotinamidine derivatives on C-steel follows Temkin’s isotherm. PP studies indicated that the investigated compounds act as mixed-type inhibitors and showed that p-dimethylaminophenyl furanylnicotinamidine derivative(MA-1256) was the most efficient inhibitor among the other studied derivatives with IE reached(95%)at 21 × 10-6 mol·L-1. MA-1266 is highly soluble in aqueous solution and has non-toxicity profile with LC50 N 37 mg·L-1. Thus, MA-1266 can be a promising green corrosion inhibitor candidate with IE N 91% at 21× 10-6 mol·L-1. The experiments were coupled with computational chemical theories such as quantum chemical and molecular dynamic methods. The experimental results were in good agreement with the computational outputs.

Efficiency of Amino Alcohols as Corrosion Inhibitors in Reinforced Concrete

The objective of this paper is to investigate the behaviour of amino alcohol corrosion inhibitors when they are used in reinforced cement mortars either as admixtures in the cement paste or as coating applications on the surface of the rebars. The reinforced cement mortars were exposed to both partial and full immersion in 3.5 wt% NaCl solution. Electrochemical measurements such as half-cell potential and linear polarization technique, as well as weight loss of the embedded rebars were performed in order to obtain information on the corrosion behaviour of the reinforcing steel in cement mortar. Results demonstrate that the amino alcohol corrosion inhibitors offer protection against rebar corrosion in cement mortars.

Protection Systems for Reinforced Concrete with Corrosion Inhibitors

This paper examines the use of corrosion inhibitors in order to protect the reinforcement of concrete. For this purpose mortar specimens were constructed with or without corrosion inhibitors and were partially immersed in sodium chloride. Corrosion inhibitors were used as admixture into concrete and were sprayed on the external surface of mortar specimens. In all mortar specimens, electric junction between reinforcements was achieved. The methods that were used for the evaluation of the reinforcement corrosion in concrete, included half-cell potential measurements, polarization curves of reinforced rebars and mass loss of the reinforcement. Finally, the durability of concrete after the use of corrosion inhibitors was also examined.

Corrosion inhibiting performance and mechanism of protic ionic liquids as green brass inhibitors in nitric acid

Four protic ionic liquids(ILs)were synthesized via a one-step method by using benzotriazole(BTA)and benzimidazole as cations,and benzenesulfonic acid and 2-naphthalenesulfonic acid(NSA)as anions.These ILs were used as green corrosion inhibitors for brass specimens in a nitric acid solution.The structure of the protic ILs was characterized by 1H-NMR,13C-NMR,and FT-IR spectroscopy.The effects of the IL structure,IL concentration,acid concentration,and corrosion time on the surface morphology of brass specimens and the inhibition efficiency(η%)of ILs were investigated by the weight loss method combined with SEM and EDS spectroscopy.Polarization curves and impedance spectroscopy were used to analyze the electrochemical corrosion inhibition mechanism of ILs.Results showed that IL synthesis was a proton transfer process,and the proton of the–SO3H group on NSA was deprived by BTA.IL[BTA][NSA],which had a high charge density and large conjugateπband,was the most effective inhibitor for brass corrosion.Theη%of[BTA][NSA]decreased with the increase in acid concentration and corrosion time,which showed an increment with the increase in[BTA][NSA]concentration.The higher theη%of[BTA][NSA]is,the smoother the surface of the brass specimens is,and the smaller the undistributed area of Cu element will be.Corrosion inhibiting mechanism from electrochemical analysis indicated that the addition of[BTA][NSA]increased the polarization resistance of the brass electrode significantly and suppressed both anodic and cathodic reactions.

Adsorption isotherm mechanism of amino organic compounds as mild steel corrosion inhibitors by electrochemical measurement method

The inhibition ability of 4-amino-5-phenyl-4H-1, 2, 4-trizole-3-thiol (APTT), ethylenediaminetetra-acetic acid (EDTA) and thiourea (TU) for mild steel corrosion in 1.0 mol/L HCl solution at 30 ℃ was investigated. Tafel polarization and electrochemical impedance spectroscopy (EIS) were used to investigate the influence of these organic compounds as corrosion inhibitors of mild steel in 1.0 mol/L HCl solution at 30 ℃. The inhibition mechanism was discussed in terms of Langmuir isotherm model. Results obtained from Tafel polarization and impedance measurements are in a good agreement. The inhibition efficiency increases with the increase of the inhibitor concentration. The adsorption of the inhibitors on the mild steel surface follows Langmuir adsorption isotherm and the free energy of adsorption △Gads indicates that the adsorption of APTT, EDTA, and TU molecules is a spontaneous process and a typical chemisorption.

Effect of inhibitors on corrosion behavior of copper-nickel in concentrated lithium bromide solution at high temperature

The conventional mass loss tests and the electrochemical techniques were used to study the inhibition action of LiOH and Na 2MoO 4 either individually or in different combination for copper nickel alloy in boiling 65% LiBr solution. It indicates that the corrosion rate of copper nickel is decreased when LiOH or Na 2MoO 4 is added to the solution individually. LiOH concentration has a double effect on the corrosion behavior of copper nickel. Low concentration is benefit to forming oxide film. High concentration results in dissolution of oxide film. The optimal concentration of LiOH is 0.15?mol/L. The dissolution of copper nickel is effectively prevented when adding 200?mg/L Na 2MoO 4 to boiling 65% LiBr solution with 0.15?mol/L LiOH. The inhibition mechanism is considered that the films of Cu, Ni, Mo oxides and deposited nonprotective in soluble CuBr on the surface of metal could prevent Br - ion from absorption, which prevent alloy dissolving.

Effects of Corrosion Inhibitors on Lubrication Performance of Rolling Oil for Copper Foil

The 2,5-bis(ethyldisulfanyl)-1,3,4-thiadiazole(T561), benzotriazole(BTA), 1-N, N-bis(2-ethylhexyl) aminomethyl-4-methyl-1h-benzotriazole(IRGAMET39) and 1-[N, N-bis(2-ethylhexyl) aminomethyl] methyl benzotriazole(TTLX) have been evaluated as corrosion inhibitors used in rolling oil for cold rolling of copper foil. The MRS-10A four-ball friction and wear tests have been carried out to compare their tribological properties, and the lubricating performance of rolling oils has been studied through rolling experiments. The oil sample containing IRGAMET 39 has the same PB value as that one containing T561, with the coefficient of friction increased by 35.6% and wear scar diameter decreased by 4%. The minimum rolling gauge has been studied after rolling lubrication, but the results show that inhibitors have no effect on it. Scanning electron microscopy(SEM) and energy dispersive spectrometry(EDS) analyses have indicated that the inhibitor is adsorbed on the copper surface to prevent copper from being corroded easily. In addition, the LEXT OLS4000 laser confocal microscopy has been used to observe the foil surface which shows that the streaks of foil surface are clear, the scratches are shallow and the surface failure is improved effectively.

Efficiency of Chalcone Compounds Inhibitors for Acid Corrosion of Al and Al-3.5Mg Alloy

Corrosion inhibition of Al and Al-3.5Mg alloy by organic compounds, namely chalcones in hydrochloric acid solutions has been investigated by rapid polarization technique and weight loss method. Polarization measurements show that, the inhibitors act cathodically both in case of Al and Al-3.5Mg alloy. It was found from the weight loss measurements that, the inhibition efficiency depends on the substituent in the chalcone compound. The relative inhibitive efficiency of these compounds has been explained on the basis of structure dependent electron donor properties of the inhibitors and the metal inhibitor interaction on the surface. The inhibition efficiency ranges from 16 to 64% for Al and from 30% to 91% for Al-3.5Mg alloy

Modification of Caster Oil and Study Its Efficiency as Corrosion Inhibitors in Formation Water Media

The present study relates to preparation corrosion inhibiter from caster oil for carbon steel pipeline by two steps;the first step includes sulfonation of caster oil and the second step includes amination the sulfonic caster oil with ammonia solution the final product characterized by FTIR. The effectiveness of the synthesized compounds is studied as corrosion inhibitors for carbon steel;in formation, water was investigated by electrochemical techniques using Tafel plot methods. The synthesized compounds showed enhancement in inhibition efficiencies, and then studied the effect of temperatures on inhibition efficiency.

The Effect of Mix-Design and Corrosion Inhibitors on the Durability of Concrete

The deterioration of concrete over time is the result of various mechanical, physical, chemical and biological processes, with the corrosion of reinforcement being the most serious problem of durability of reinforced concrete structures. Over the last 50 years, a tremendous effort has been spent by the international scientific community with laboratory research and experimental field studies in order to increase the resistance of concrete over corrosion. This paper presents an experimental study of the corrosion behavior of 5 different concrete mix designs. The compositions were developed as per the latest concrete regulations and International Standards which are as follows: conventional concrete C30/37, conventional concrete with corrosion inhibitor as an additive, conventional concrete with surface spray sealant, fine aggregate concrete and self-compacting concrete. Their behavior against corrosion was determined via the following tests: water absorption test, water permeability test, mercury intrusion porosimetry, rapid chloride penetration test (RCPT), and accelerated carbonation test. The experimental results showed that the corrosion systems examined in the study provide anti-corrosion protection on steel rebars against corrosion comparing with the reference group. Also, an inversely proportional relationship of the water/cement ratio of a composition with its corrosion behavior was observed. Smaller w/c values (0.4 instead of 0.5) lead to better anti-corrosion resistance. In addition, an analogous relationship between the cement content of a composition and its corrosion behavior was observed.