Analyze the Performance of Electroactive Anticorrosion Coating of Medical Magnesium Alloy Using Deep Learning

Electroactive anticorrosion coatings are specialized surface treatments that prevent or minimize corrosion. Thestudy employs strategic thermodynamic equilibriumcalculations to pioneer a novel factor in corrosion protection.A first-time proposal, the total acidity (TA) potential of the hydrogen (pH) concept significantly shapes medicalmagnesium alloys. These coatings are meticulously designed for robust corrosion resistance, blending theoreticalinsights and practical applications to enhance our grasp of corrosion prevention mechanisms and establisha systematic approach to coating design. The groundbreaking significance of this study lies in its innovativeintegration of the TA/pH concept,which encompasses the TA/pH ratio of the chemical environment. This approachsurpasses convention by acknowledging the intricate interplay between the acidity and pH levels within thecoating formulation, thereby optimizing metal-phosphate-based conversion coatings and transforming corrosionmitigation strategies. To authenticate the TA/pH concept, the study comprehensively compares its findings withexisting research, rigorously validating the theoretical framework and reinforcing the correlates among TA/pHvalues and observed corrosion resistance in the coatings. The influence of mutations that occur naturally inthe detergent solution on persistent phosphorus changes is shown by empirical confirmation, which improvescorrosion resistance. This realization advances the field ofmaterials and the field’s knowledge of coated generation,particularly anticorrosion converter layers.

Anticorrosion performance of the coating/metal system by electrochemical impedance spectra

In order to investigate the anticorrosion performance of the organic coating/metal system, electrochemical impedance spectra （EIS） were measured in the 3.5wt% NaCl solution, the chemical component and the formation of corrosion products scale were analyzed by laser Raman microspectroscopy, and the pattern of the organic coating/metal system was observed by scanning electron microscopy （SEM）. The characteristics and the delamination process of the organic coating/metal system were investigated systematically, and the emphases were on the transportation of the corrosive medium and the changes of the coating/metal interface. The results show that the impedance decreases at the initial immersion, then increases at the middle-immersion, and again decreases at last, which is related to the corrosion products scale. The concentration of Cl in the coating, which destroys the corrosion products scale, increases with the immersion time.

Developing single-atom catalyst-based epoxy coating with active nanocatalytic anticorrosion performance in oxygen environment

The stimuli-responsive anticorrosion coatings have drawn great attention as a prospective corrosion protection approach due to their smart self-repairing properties.In contrast to passive protection mechanism based on post-corrosion microenvironmental changes,a unique active protection strategy based on nanocatalytic oxygen depletion is proposed in this work to inhibit the occurrence of corrosion.Porous FeeNeC catalysts with outstanding oxygen reduction reaction(ORR)activity(half-wave potential of 0.89 V)is firstly synthesized through pre-coordination with organosilane precursor to obtain homogeneously distributed active sites.When this catalyst is introduced into the coating matrix,uniformly distributed FeeNeC not only compensates the defects but plays a crucial role in adsorption and consumption of diffused oxygen in the coating.Under this dual action,the penetration of corrosive medium,especially oxygen,through coating to metal substrate is greatly suppressed,resulting in effective corrosion inhibition and a significant increase in corrosion resistance of the composite coating compared to pure epoxy coating.This work provides a new perspective and the starting point for the design of high-performance smart coating with active anticorrosion properties.

Multiphase Interfacial Regulation Based on Hierarchical Porous Molybdenum Selenide to Build Anticorrosive and Multiband Tailorable Absorbers

Electromagnetic wave(EMW)absorbing materials have an irreplaceable position in the field of military stealth as well as in the field of electromagnetic pollution control.And in order to cope with the complex electromagnetic environment,the design of multifunctional and multiband high efficiency EMW absorbers remains a tremendous challenge.In this work,we designed a three-dimensional porous structure via the salt melt synthesis strategy to optimize the impedance matching of the absorber.Also,through interfacial engineering,a molybdenum carbide transition layer was introduced between the molybdenum selenide nanoparticles and the three-dimensional porous carbon matrix to improve the absorption behavior of the absorber.The analysis indicates that the number and components of the heterogeneous interfaces have a significant impact on the EMW absorption performance of the absorber due to mechanisms such as interfacial polarization and conduction loss introduced by interfacial engineering.Wherein,the prepared MoSe_(2)/MoC/PNC composites showed excellent EMW absorption performance in C,X,and Ku bands,especially exhibiting a reflection loss of−59.09 dB and an effective absorption bandwidth of 6.96 GHz at 1.9 mm.The coordination between structure and components endows the absorber with strong absorption,broad bandwidth,thin thickness,and multi-frequency absorption characteristics.Remarkably,it can effectively reinforce the marine anticorrosion property of the epoxy resin coating on Q235 steel substrate.This study contributes to a deeper understanding of the relationship between interfacial engineering and the performance of EMW absorbers,and provides a reference for the design of multifunctional,multiband EMW absorption materials.

Fabrication of superhydrophobic reduced-graphene oxide/nickel coating with mechanical durability,self-cleaning and anticorrosion performance

There is a great challenge to fabricate superhydrophobic coating with excellent mechanical durability and corrosion resistance.Inspired by the pinecone-shaped structure,a novel reduced-graphene oxide(rGO)/Ni composite coating with pinecone-like micro/nanostructures was fabricated successfully on a stainless steel substrate using a simple electrodeposition method combining Ni pre-deposition and an elevated current assistant approach.The results show that the coating is of self-cleaning and superhydrophicity with a water contact angle(CA)of 162.7°±0.8°and a sliding angle(SA)of 2.5°±1.0°.Importantly,the coating still maintains the excellent self-cleaning and superhydrophicity,water CA of 155.8°±1.2°and SA of 5.9°±1.2°,even after 100-cycle mechanical abrasion.Meanwhile,the coating also exhibits good anticorrosion performance in 3.5 wt%NaCl solution,with 99.98%inhibition efficiency.The simple fabrication method may provide a cost-effective way to prepare mechanically durable,anticorrosive,self-cleaning and superhydrophobic coatings on metal substrates.

Developing polydopamine modified molybdenum disulfide/epoxy resin powder coatings with enhanced anticorrosion performance and wear resistance on magnesium lithium alloys

Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive application.There are limited approaches to exploit such anti-corrosion and mechanical properties of magnesium lithium alloys.Herein,the epoxy resin powder coating with polydopamine modified molybdenum disulfide(MoS_(2)@PDA-EP powder coating with 0,0.1,0.2,0.5,1.0 wt.%loading)was well prepared by melt extrusion to investigate its anticorrosion performance and wear resistance.The results revealed that the addition of MoS_(2)@PDA enhanced the adhesion strength between coatings and alloys,wear resistance and corrosion protection of the powder coatings.Among them,the optimum was obtained by 0.2 wt.%MoS_(2)@PDA-EP powder coating which could be attributed to well dispersion and efficient adhesion with coating matrix.To conclude,MoS_(2)@PDA-EP powder coating is meaningfully beneficial for the anticorrosive and wear performance improvement of magnesium lithium alloys.

A New Type Anticorrosion Coating for Ocean Reinforced Concrete Structures

Corrosion of reinforced concrete structures is a serious problem in ocean engineering. As an orientation of study, anticorrosion coating technique is developed and widely applied, but many problems need to be solved. LSW-2 type anticorrosion coating for maritime reinforced concrete structures is characterized by sea water resistance, salt fog resistance, moisture and heal resistance as well as impermeability to chlorions. The new type coating can be applied to wet concrete surface by conventional construction technique. It is a breakthrough in solving the above mentioned problem. The paper mainly introduces the test results, the property indices, coating procedure, construction technique and economic benefit of Ihe coating.

Smart anticorrosion coating based on stimuli-responsive micro/nanocontainer:a review

Smart coating for corrosion protection of metal materials(steel,magnesium,aluminum and their alloys)has drawn great attention because of their capacity to prevent crack propagation in the protective coating by releasing functional molecules(healing agents or corrosion inhibitors)on demand from delivery vehicle,that is,micro/nanocontainer made up of a shell and core material or a coating layer,in a controllable manner.Herein,we summarize the recent achievements during the last 10 years in the field of the micro/nanocontainer with different types of stimuli-responsive properties,i.e.,pH,electrochemical potential,redox,aggressive corrosive ions,heat,light,magnetic field,and mechanical impact,for smart anticorrosion coating.The state-of-the-art design and fabrication of micro/nanocontainer are emphasized with detailed examples.

New waterborne epoxy system for the corrosion-protection of steel

For its poor film forming and water-resistance properties,waterbome epoxy system is not applied for the protection of steel.The main reason for these problems is that the emulsifier of the emulsifying efficiency is not high while can not be separated out easily.Now,in terms of the use of newly synthesized emulsifiers to improve these two shortcomings,a new system was developed.Compared with solvent-based coatings,this new waterbome epoxy system's corrosion resistance was found close to the solvent-based ones.Finally,the applcation of this new waterbome epoxy system for the protection of steel isdiscussed briefly.

The Selection and Application of Anticorrosive Materials for Flue Gas Desulfurization (FGD) System in Cement Plant

This paper combined with the actual case of flue gas desulfurization (FGD) system in cement Plant, analyzes the corrosion environment in each area of the FGD system, and selects appropriate anticorrosive materials for different corrosion environment, so as to provide operating experience and reference for the safe, stable and efficient operation of the FGD system.

Anticorrosion of WO₃-Modified TiO₂Thin Film Prepared by Peroxo Sol-Gel Method

The aim of this study was to develop a method to prepare WO3-TiO2 film which has high anticorrosion property when it was coated on type 304 stainless steel. A series of WO3-modified TiO2 sols were synthesized by peroxo-sol gel method using TiCl4 and Na2WO4 as the starting materials. TiCl4 was converted to Ti(OH)4 gel. H2O2 and Na2WO4 were added in Ti(OH)4 solution and heated at 95°C. The WO3-TiO2 sol was transparent, in neutral (pH^7) solution, stable suspension without surfactant, nano-crystallite and no annealing is needed after coating, and very stable for 2 years in stock. WO3-TiO2 sol was formed with anatase crystalline structure. These sols were characterized by XRD, TEM, and XPS. The sol was used to coat on stainless steel 304 by dip-coating. The WO3-TiO2 was anatase in structure as characterized by X-ray diffraction. There were no WO3 XRD peaks in the WO3-TiO2 sols, indicating that WO3 particles were very small, possibly incorporating into TiO2 structure, providing the amount of WO3 was very small. The TiO2 particles were rhombus shape. WO3-TiO2 had smaller size area than pure TiO2. The SEM results showed that the film coated on the glass substrate was very uniform. All films were nonporous and dense films. Its hardness reached 2 H after drying at 100°C, and reached 5 H after annealing at 400°C. The WO3-TiO2 film coated on 304 stainless steel had better anticorrosion capability than the unmodified TiO2 film under UV light illumination. The optimum weight ratio of TiO2: WO3 was 100:4.

Enhanced adsorption of target branched compounds including antibiotic norfloxacin frameworks on mild steel surface for efficient protection: An experimental and molecular modelling study

In this study, an approach was proposed to employ new target branched compounds(TBCs) including multiple antibiotic norfloxacin frameworks for intensified adsorption films to achieve super protection of mild steel in HCl medium. Thus, the TBCs containing bis/tri norfloxacin skeletons were synthesized by multi-step preparation route. In addition, the reference linear compound(RLC) including a single norfloxacin part was also synthesized. The chemical structures of these compounds were confirmed by various means. It was demonstrated that the TBCs could form the tough adsorption films on the surface of mild steel, which could be processed mainly through chemisorption effect. The electrochemical analysis suggested that the TBCs displayed superior corrosion inhibition performance for low carbon steel in1.0 mol·L^(-1) HCl solution over the RLC(RLC, 87.80%;TBC1, 97.63%;TBC2, 98.35%), which was further understood by the molecular modelling. The isotherm adsorption plots were employed to analyze the spontaneous adsorption process of the TBCs on low carbon steel surface, and a prominent chemisorption could be inferred by the standard Gibbs free energy changes of the adsorption.

Anticorrosive and antibacterial smart integrated strategy for biomedical magnesium

Biomedical magnesium is an ideal material for hard tissue repair and replacement.However,its rapid degradation and infection after implantation significantly hindersclinical applications.To overcome these two critical drawbacks,we describe an integrated strategybased on the changes in pH and Mg^(2+)triggered by magnesiumdegradation.This system can simultaneously offer anticorrosion and antibacterial activity.First,nanoengineered peptide-grafted hyperbranched polymers(NPGHPs)with excellent antibacterial activity were introduced to sodium alginate(SA)to construct a sensitive NPGHPs/SA hydrogel.The swelling degree,responsiveness,and antibacterial activity were then investigated,indicating that the system can perform dual stimulation of pH and Mg^(2+)with controllable antimicrobial properties.Furthermore,an intelligent platform was constructed by coating hydrogels on magnesium with polydopamine as the transition layer.The alkaline environment generated by the corrosion of magnesium reduces the swelling degree of the coatingso that the liquid is unfavorable for contacting the substrate,thus exhibiting superior corrosion resistance.Antibacterial testing shows that the material can effectively fight against bacteria,while hemolytic and cytotoxicity testing suggest that it is highly biocompatible.Thus,this work realizes the smart integration of anticorrosion and antibacterial properties of biomedical magnesium,thereby providing broader prospects for the use of magnesium.

A Review of Graphene Oxide Crosslinking as Enhanced Corrosion Shield Application

Nowadays,corrosion is not only undesirable,but it also has a significant influence on the industrial sectors and technical innovations that have demand for metals.The global economic damage is expected to reach$2.5 trillion,equivalent to more than 3.4%of the world’s GDP in 2013.It is linked with significant financial harm,manufacturing pollution,and safety issues.An electrochemical process primarily induces metal corrosion at the metalelectrolyte interface region,caused by steel oxidation and the reduction of oxygen,protons,and water.Therefore,organic and epoxy coatings can be applied as protective coatings.Additionally,it can prevent metal corrosion in various fields due to its unique properties,like the ability to manage its curing process over a long period.This review paper focuses on improving the physicomechanical properties of modified graphene oxide(GO)coating by attaching a polymer,epoxy resin(EP).Moreover,we reviewed recent achievements for different methods in minimizing a corrosion phenomenon.Further,we considered the modification of epoxy resin using the curing agent as a bridge to the polymer to strengthen the functionalization of nanocomposites during the reaction.Afterward,we discussed the relationship between the modified GO/EP anticorrosive coating and physicomechanical properties since it is currently being questioned and remains unresolved.As a result,extensive studies on the mechanism of synthesis of the modified GO/EP anticorrosive coating were highlighted.

Research progress on protective coatings against molten nitrate salts for thermal energy storage in concentrating solar power plants

Concentrating solar power(CSP) has garnered considerable global attention as a reliable means of generating bulk electricity, effectively addressing the intermittent nature of solar resources.The integration of molten salt technology for thermal energy storage(TES) has further contributed to the growth of CSP plants;however, the corrosive nature of molten salts poses challenges to the durability of container materials, necessitating innovative corrosion mitigation strategies.This review summarizes scientific advancements in high-temperature anticorrosion coatings for molten nitrate salts, highlighting the key challenges and future trends.It also explores various coating types, including metallic, ceramic, and carbon-based coatings, and compares different coating deposition methods.This review emphasizes the need for durable coatings that meet long-term performance requirements and regulatory limitations, with an emphasis on carbon-based coatings and emerging nanomaterials.A combination of multiple coatings is required to achieve desirable anticorrosion properties while addressing material compatibility and cost considerations.The overall goal is to advance the manufacturing, assembly, and performance of CSP systems for increased efficiency, reliability, and durability in various applications.

Preparation Technology and Performances of Zn-Cr Coating on Sintered NdFeB Permanent Magnet

Zn-Cr coating was prepared on the surface of sintered NdFeB permanent magnet samples and preparation parameters were established. The anticorrosive property of Zn-Cr coating on NdFeB was studied by whole-immersion test in NaCl solution and compared with that of zinc plating and nickel plating on NdFeB. Open-circuit potential and self-corrosion current of NdFeB samples with and without Zn-Cr coating were measured. The micro-morphology and composition of Zn-Cr coming were analyzed through SEM, XPS, EDS and XRD. The effect of Zn-Cr coating on magnetic property of NdFeB magnet was also investigated. It is exposed that Zn-Cr coating is anodic type coating for NdFeB magnet, and provided substrate electrochemical protection, barrier protection and passivation protection. The anticorrosion property of NdFeB magnet is obviously enhanced by Zn-Cr coating while the magnet property of NdFeB magnet changed little.

Corrosion protection of AZ91D magnesium alloy by a cerium-molybdenum coating-The effect of citric acid as an additive

In order to improve the corrosion resistance of AZ91D magnesium alloy,a coating was formed by a potentiostatic technique from a solutions containing Ce(NO_(3))_(3),Na_(2)MoO_(4)and citric acid(H_(3)Cit).The degree of corrosion protection achieved was evaluated in simulated physiological solution by monitoring the open circuit potential,polarization techniques and electrochemical impedance spectroscopy(EIS).Surface analysis techniques(SEM,EDS,X-ray diffraction and X-ray photoelectron spectroscopy(XPS))were used for coating characterization.The film is mainly composed by cerium and molybdenum oxides and magnesium oxides and hydroxides.The obtained results show that the corrosion resistance of the coated electrodes has been increased significantly.This improvement in the anticorrosive performance is in part due to the corrosion inhibition properties of H_(3)Cit.

Formation of a cerium conversion coating on magnesium alloy using ascorbic acid as additive.Characterisation and anticorrosive properties of the formed films

Cerium-based conversion coatings were formed on AZ91D magnesium alloy by immersion of the substrate in solutions containing Ce(NO_(3))_(3),H_(2)O_(2) and ascorbic acid(HAsc).The characterisation of the films was performed by electrochemical and surface analysis techniques such as SEM,EDS,X-ray diffraction and X-ray photoelectron spectroscopy(XPS).The degree of corrosion protection achieved was evaluated in simulated physiological solution by the open circuit potential monitoring,polarisation techniques and electrochemical impedance spectroscopy(EIS).The presence of HAsc in the conversion solution causes changes in the morphology,adherence and anticorrosive performance of the films.The improvement in the corrosion resistance is closely associated with the corrosion inhibition properties of HAsc.

Development of Cardanol-Based Polyol via Click Chemistry and Crosslinking with Melamine Formaldehyde Resin for Coating Applications

The research work presented in this article deals with the synthesis of cardanol-based polyol and its curing with hexabutoxymethyl melamine(HBMM)for application in coatings.Cardanol-based polyol was prepared via thiol-ene click reaction using thioglycerol.Unsaturation present in the long chain of cardanol was successfully utilized to synthesize polyol via thiol-ene coupling.The reaction was carried out between cardanol and thioglycerol in the presence of Irgacure 184(photoinitiator)and 1,8-Diazabicyclo[5.4.0]undec-7-ene(catalyst)under UV light for 12 h at 80°C.After completion of the reaction,one mole of thioglycerol was successfully added across the double bond of a fatty chain of cardanol and confirmed by Fourier transform infrared spectroscopy(FTIR)and proton nuclear magnetic resonance spectroscopy and hydroxyl and iodine values were determined.Furthermore,the polyol thus prepared was cured with commercial HBMM in various proportions,such as 1:0.6,1:0.8 and 1:1,on an equivalent basis.The coatings were then characterized for mechanical,chemical,optical,thermal and anticorrosive properties.It was observed that coatings exhibited excellent performance properties as compared to that of its acrylic counterpart.

Synergistically enhanced activity and stability of bifunctional nickel phosphide/sulfide heterointerface electrodes for direct alkaline seawater electrolysis

Direct electrolysis of seawater to generate hydrogen is an attractive but challenging renewable energy storage technology.Reasonable design of seawater electrolysis catalysts should integrate high activity for hydrogen evolution reaction(HER)/oxygen evolution reaction(OER)and enhanced physical/electrochemical stability in seawater.Herein,we demonstrate the development of a Ni foam(NF)supported interfacial heterogeneous nickel phosphide/sulfide(Ni_(2)P/NiS_(2))microsphere electrocatalyst(NiPS/NF)through a facile electrodeposition and subsequent phosphorization/sulfuration process.After NiS_(2)modification,a charge redistribution on the heterointerface is demonstrated and a more advantageous covalent nature of the Ni-P bond is obtained for more easily adsorption of H*and H_(2)O.The NiPS/NF thus yields an impressive electrocatalytic performance in 1.0 M KOH,requiring small overpotentials of 169 and 320 mV for HER and OER to obtain a high current density of 100 m A cm^(-2),respectively.The NiPS/NF can also work efficiently in alkaline seawater with negligible activity degradation,requiring overpotentials of only 188 and 344 mV for a current density of 100 m A cm^(-2)for HER and OER,respectively.A synergistically enhanced physical/electrochemical long-term stability NiPS/NF in saline water is also demonstrated.