Methanol steam reforming for hydrogen production driven by an atomically precise Cu catalyst

Plasmon-induced hot-electron transfer from metal nanostructures is being intensely pursed in current photocatalytic research,however it remains elusive whether molecular-like metal clusters with excitonic behavior can be used as light-harvesting materials in solar energy utilization such as photocatalytic methanol steam reforming.In this work,we report an atomically precise Cu_(13)cluster protected by dual ligands of thiolate and phosphine that can be viewed as the assembly of one top Cu atom and three Cu_(4)tetrahedra.The Cu_(13)H_(10)(SR)_(3)(PR’_(3))_(7)(SR=2,4-dichlorobenzenethiol,PR’_(3)=P(4-FC_(6)H_(4))_(3))cluster can give rise to highly efficient light-driven activity for methanol steam reforming toward H_(2)production.

Controllable synthesis of CuAlO_(2) via solid-phase method and its catalytic performance for methanol steam reforming to hydrogen

This study explores the controllable synthesis of CuAlO_(2) using copper hydroxide and pseudo-boehmite powders as raw materials via a simple solid-phase ball milling method,along with its catalytic performance investigation in methanol steam reforming(MSR).Various catalysts were prepared under different conditions,such as calcination temperature,calcination atmosphere,and heating rate.Characterization techniques including BET,XRD,XPS,SEM and H2-TPR were employed to analyze the samples.The results revealed significant effects of calcination temperature on the phase compositions,specific surface area,reduction performance,and surface properties of the CA-T catalysts.Based on the findings,a synthesis route of CuAlO_(2) via the solid-phase method was proposed,highlighting the importance of high calcination temperature,nitrogen atmosphere,and low heating rate for CuAlO_(2) formation.Catalytic evaluation data demonstrated that CuAlO_(2) could catalyze MSR without pre-reduction,with the catalytic performance of CA-T catalysts being notably influenced by calcination temperature.Among the prepared catalysts,the CA-1100 catalyst exhibited the highest catalytic activity and stability.The findings of this study might be useful for the further study of the catalytic material for sustained release catalysis,including the synthesis of catalytic materials and the regulation of sustained release catalytic performance.

Pt nanoclusters modified porous g-C_(3)N_(4)nanosheets to significantly enhance hydrogen production by photocatalytic water reforming of methanol

For the use of green hydrogen energy,it is crucial to have efficient photocatalytic activity for hydrogen generation by water reforming of methanol under mild conditions.Much attention has been paid to gC_(3)N_(4)as a promising photocatalyst for the generation of hydrogen.To improve the separation of photogenerated charge,porous nanosheet g-C_(3)N_(4)was modified with Pt nanoclusters(Pt/g-C_(3)N_(4))through impregnation and following photo-induced reduction.This catalyst showed excellent photocatalytic activity of water reforming of methanol fo r hydrogen production with a 17.12 mmol·g^(-1)·h^(-1)rate at room temperature,which was 311 times higher than that of the unmodified g-C_(3)N_(4).The strong interactions of Pt-N in Pt/g-C_(3)N_(4)constructed effective electron transfer channels to promote the separation of photogenerated electrons and holes effectively.In addition,in-situ infrared spectroscopy was used to investigate the intermediates of the hydrogen production reaction,which proved that methanol and water eventually turn into H_(2)and CO_(2)via formaldehyde and formate.This study provides insights for understanding the photocatalytic hydrogen production in the water reforming of methanol.

Revealing the Promoting Eff ect of CeO_(2)on the Cu/ZnO Catalyst for Methanol Steam Reforming

Cu-based catalysts have been extensively used in methanol steam reforming(MSR)reactions because of their low cost and high effi ciency.ZnO is often used in commercial Cu-based catalysts as both a structural and an electronic promoter to stabilize metal Cu nanoparticles and modify metal–support interfaces.Still,the further addition of chemical promoters is essential to further enhance the MSR reaction performance of the Cu/ZnO catalyst.In this work,CeO_(2)-doped Cu/ZnO catalysts were prepared using the coprecipitation method,and the eff ects of CeO_(2)on Cu-based catalysts were systematically investigated.Doping with appropriate CeO_(2)amounts could stabilize small Cu nanoparticles through a strong interaction between CeO_(2)and Cu,leading to the formation of more Cu+–ZnO x interfacial sites.However,higher CeO_(2)contents resulted in the formation of larger Cu nanoparticles and an excess of Cu+–CeO x interfacial sites.Consequently,the Cu/5CeO_(2)/ZnO catalyst with maximal Cu–ZnO interfaces exhibited the highest H 2 production rate of 94.6 mmolH2/(gcat·h),which was 1.5 and 10.2 times higher than those of Cu/ZnO and Cu/CeO_(2),respectively.

Hydrogen generation from methanol reforming for fuel cell applications: A review

Methanol is regarded as an important liquid fuel for hydrogen storage, transportation, and in-situ generation due to its convenient conveyance, high energy density, and low conversion temperature. In this work, an overview of state-of-the-art investigations on methanol reforming is critically summarized, including the detailed introduction of methanol conversion pathways from the perspective of fuel cell applications, various advanced materials design for catalytic methanol conversion, as well as the development of steam methanol reformers. For the section of utilization pathways, reactions such as steam reforming of methanol, partial oxidation of methanol, oxidative steam reforming of methanol, and sorption-enhanced steam methanol reforming were elaborated;For the catalyst section, the strategies to enhance the catalytic activity and other comprehensive performances were summarized;For the reactor section, the newly designed steam methanol reformers were thoroughly described. This review will benefit researchers from both fundamental research and fuel cell applications in the field of catalyzing methanol to hydrogen.

Hydrogen production from steam reforming of methanol over CuO/ZnO/Al_2O_3 catalysts: Catalytic performance and kinetic modeling

A series of CuO/ZnO/Al_2O_3, CuO/ZnO/ZrO_2/Al_2O_3 and CuO/ZnO/CeO_2/Al_2O_3 catalysts were prepared by coprecipitation and characterized by N_2 adsorption, XRD, TPR, N_2O titration and HRTEM. The catalytic performances of these catalysts for the steam reforming of methanol were evaluated in a laboratory-scale fixed-bed reactor at 0.1 MPa and temperatures between 473 and 543 K. The results showed that the catalytic activity depended greatly on the catalyst reducibility and the specific surface area of Cu. An approximate linear correlation between the catalytic activity and the Cu surface area was found for all catalysts investigated in this study.Compared to CuO/ZnO/Al_2O_3, the ZrO_2-doped CuO/ZnO/Al_2O_3 exhibited higher activity and selectivity to CO,while the CeO_2-doped catalyst displayed lower activity and selectivity. Finally, an intrinsic kinetic study was carried out over a screened CuO/ZnO/CeO_2/Al_2O_3 catalyst in the absence of internal and external mass transfer effects. A good agreement was observed between the model-derived effluent concentrations of CO(CO_2) and the experimental data. The activation energies for the reactions of methanol-steam reforming, water-gas shift and methanol decomposition over CuO/ZnO/CeO_2/Al_2O_3 were 93.1, 85.1 and 116.5 k J·mol^(-1), respectively.

Kinetics of methanol steam reforming over COPZr-2 catalyst

The COPZr-2 catalyst, which was prepared in our prophase research, showed good catalytic performance in methanol steam reforming reaction. In this article, the best one was chosen as an example to study the reaction kinetics of methanol steam reforming over this type of catalyst. First, the effects of methanol conversion to outlet CO2 and methanol conversion to outlet CO on methanol pseudo contact time W/FMeOH were investigated. Then by applying the reaction route that methanol direct reforming （DR） and methanol decomposition （DE） were carried out in parallel, the reaction kinetic model with power function type was established. And the parameters for the model were estimated using a non-linear regression program which computed weighted least squares of the defined objects function. Finally, the kinetic model passed the correlation test and the F-test.

Production of high-purity hydrogen by sorption-enhanced steam reforming process of methanol

The sorption-enhanced steam reforming process of methanol（SESRP-Me OH） to produce high-purity H2 was thermodynamically and experimentally studied.Thermodynamic calculations showed that at a CO2 adsorption ratio of 95%,product gas contains 98.36% H2,32.8 ppm CO under temperature of 130°C and steam-to-methanol（S/M） molar ratio of 2.However,without adsorption-enhanced,the product gas contains nearly 74.99% H2 with 24.96% CO2 and 525 ppm CO.To verify the thermodynamic calculation results,experiments were performed in a fixed-bed reactor loaded with commercial Cu O/Zn O/Al2O3 methanol reforming catalyst and 22% K2CO3-promoted hydrotalcite as CO2 adsorbent.Experimental results showed that 99.61% H2 could be obtained by SESRP-Me OH at reaction temperature of 230°C and S/M of 2.Under the same CH3 OH conversion,the reaction temperature decreased by almost 50°C and H2 concentration increased of more than 20%using SESRP-Me OH compared with solely steam reforming of methanol.The characterization of the adsorbent and catalyst showed that the adsorbent showed good stability while the catalyst was seriously sintered under the high regeneration temperature of the adsorbent.

High-efficient solar-driven hydrogen production by full-spectrum synergistic photo-thermo-catalytic methanol steam reforming with in-situ photoreduced Pt-CuO_(x) catalyst

Synergy between the intrinsic photon and thermal effects from full-spectrum sunlight for H_(2) production is considered to be central to further improve solar-driven H_(2) production.To that end,the photo-thermocatalyst that demonstrates both photoelectronic and photothermal conversion capabilities have drawn much attention recently.Here,we propose a novel synergistic full-spectrum photo-thermo-catalysis technique for high-efficient H_(2) production by solar-driven methanol steam reforming(MSR),along with the Pt-Cu Oxphoto-thermo-catalyst featuring Pt-Cu/Cu_(2)O/CuO heterojunctions by Pt-mediated in-situ photoreduction of Cu O.The results show that the H_(2) production performance rises superlinearly with increasing light intensity.The optimal H_(2) production rate of 1.6 mol g^(-1) h^(-1) with the corresponding solar-to-hydrogen conversion efficiency of 7%and the CO selectivity of 5%is achieved under 15×sun full-spectrum irradiance(1×sun=1 k W m^(-2))at 180°C,which is much more efficient than the previously-reported Cu-based thermo-catalysts for MSR normally operating at 250~350°C.These attractive performances result from the optimized reaction kinetics in terms of intensified intermediate adsorption and accelerated carrier transfer by long-wave photothermal effect,and reduced activation barrier by short-wave photoelectronic effect,due to the broadened full-spectrum absorbability of catalyst.This work has brought us into the innovative technology of full-spectrum synergistic photothermo-catalysis,which is envisioned to expand the application fields of high-efficient solar fuel production.

Synergetic photocatalytic and thermocatalytic reforming of methanol for hydrogen production based on Pt@TiO_(2) catalyst

In order to efficiently produce H_(2),conventional methanol‐water thermocatalytic(TC)reforming requires a very high temperature due to high Gibbs free energy,while the energy conversion efficiency of methanol‐water photocatalytic(PC)reforming is far from satisfaction because of the kinetic limitation.To address these issues,herein,we incorporate PC and TC processes together in a specially designed reactor and realize simultaneous photocatalytic/thermocatalytic(PC‐TC)reforming of methanol in an aqueous phase.Such a design facilitates the synergetic effect of the PC and TC process for H_(2) production due to a lower energy barrier and faster reaction kinetics.The methanol‐water reforming based on the optimized 0.05%Pt@TiO_(2) catalyst delivers an outstanding H_(2) production rate in the PC‐TC process(5.66μmol H_(2)·g^(‒1) catalyst·s^(‒1)),which is about 3 and 7 times than those of the TC process(1.89μmol H_(2)·g^(‒1) catalyst·s^(‒1))and the PC process(0.80μmol H_(2)·g^(‒1) catalyst·s^(‒1)),respectively.Isotope tracer experiments,active intermediate trapping experiments,and theoretical calculations demonstrate that the photo‐generated holes and hydroxyl radicals could enhance the methanol dehydrogenation,water molecule splitting,and water‐gas shift reaction,while high temperature accelerates reaction kinetics.The proposed PC‐TC reforming of methanol for hydrogen production can be a promising technology to solve the energy and environmental issue in the closed‐loop hydrogen economy in the near future.

Reaction parameters influence on the catalytic performance of copper-silica aerogel in the methanol steam reforming

Steam reforming of methanol was carried out on the copper-silica aerogel catalyst.The effects of reaction temperature,feed rate,water to methanol molar ratio and carrier gas flowrate on the H_2 production rate and CO selectivity were investigated.M ethanol conversion was increased considerably in the range of about 240-300,after which it increased at a slightly lower rate.The used feed flowrate,steam to methanol molar ratio and carrier gas flowwere 1.2-9.0 m L/h,1.2-5.0 and 20-80 m L/min,respectively.Reducing the feed flowrate increased the H_2 production rate.It was found that an increase in the water to methanol ratio and decreasing the carrier gas flowrate slightly increases the H2production rate.Increasing the water to methanol ratio causes the lowest temperature in which CO formation was observed to rise,so that for the ratio of 5.0 no CO formation was detected in temperatures lower than 375℃.In all conditions,by approaching the complete conversion,increasing the main product concentration,increasing the temperature and contact time,and decreasing the steam to methanol ratio,the CO selectivity was increased.These results suggested that CO was formed as a secondary product through reverse water-gas shift reaction and did not participate in the methanol steam reforming reaction mechanism.

Highly controlled structured catalysts for on-board methanol reforming

The on-board methanol steam reforming(MSR) has long been considered as an effective approach to insitu produce hydrogen for fuel cell vehicles(FCVs). However, the conventional MSR catalyst pellets suffer from easy breakage during the vehicle movement, leading to increased pressure drop and reduced system stability. Herein, we introduce an integrated method to prepare the highly controlled structured catalysts based on coupled processes: direct prototyping the structured substrate using digital light processing(DLP) 3D printing technology, in-situ dynamic crystallization of active components assisted by magnetic resonance imaging(MRI) and calcination. The synthesized catalyst owns a gradient layer of active component, and exhibits better MSR performance, higher mechanical strength, reduced pressure drop, higher Cu dispersion and better adhesion of active compounds when compared with the conventional powder and pellet catalysts. The demonstrated successful application proves the feasibility of developed method,which has great potential to be used for preparing precisely other monolithic catalysts with customized structures.

High-performance Cu/Zn O/Al_(2)O_(3) catalysts for methanol steam reforming with enhanced Cu-ZnO synergy effect via magnesium assisted strategy

Methanol steam reforming(MSR) is an attractive approach to produce hydrogen for fuel cells.Due to the limited catalyst loading volume and frequent start-ups and shut-downs on board,it is highly desired to develop an extremely active and robust catalyst.Herein,on the basis of industrial Cu/ZnO/Al_(2) O_(3) catalysts,a series of CuZnAl-xMg catalysts with enhanced Cu-ZnO synergy were synthesized via magnesium assisted strategy.The incorporation of magnesium was found to be beneficial to the enhancement of catalytic activity and stability of catalyst.A combination of complementa ry characterizations(e.g.XRD,H_(2)-TPR,N_(2) O chemisorption,TEM,XPS analysis etc.) proves that isomorphous substitution of Cu^(2+)in malachite phase gives rise to more dispersive Cu and ZnO NPs,and the increased Cu^(+)/Cu~0 ratio indicates the strengthened Cu-ZnO synergy effect,which leads to the boosted stability during the thermal treatment.

Simulation Studies of the Hydrogen Production from Methanol Partial Oxidation Steam Reforming by a Tubular Packed-bed Catalytic Reactor

Hydrogen production by partial oxidation steam reforming of methanol over a Cu/ZnO/Al2 O3 catalyst has been paid more and more attention. The chemical equilibria involved in the methanol partial oxidation steam reforming reaction network such as methanol partial oxidation, methanol steam reforming, decomposition of methanol and water-gas shift reaction have been examined over the ranges of temperature 473-1073 K under normal pressure. Based on the detailed kinetics of these reactions over a Cu/ZnO/Al2O3 catalyst, and from the basic concept of the effectiveness factor, the intraparticle diffusion limitations were taken into account. The effectiveness factors for each reaction along the bed length were calculated. Then important results were offered for the simulation of this reaction process.

Simultaneous operation of dibenzothiophene hydrodesulfurization and methanol reforming reactions over Pd promoted alumina based catalysts

In the current study simultaneous reactions of hydrodesulfurization(HDS) of dibenzothiophene(DBT) and reforming of methanol in a micro-autoclave reactor were studied over bi-metallic(Co-Mo/Al2O3 and Ni-Mo/Al2O3) and tri-metallic(Pd-Co-Mo/Al2O3 and Pd-Ni-Mo/Al2O3) catalyst systems which were prepared by incipient impregnation method.In situ hydrogen utilization and low Pd loadings were the major targets of this study.For comparison purpose,catalytic activity was separately determined for both the methanol reforming and HDS of DBT reactions as well.Ni based catalysts were confirmed with better activity than Co ones for both the reactions with Pd promoted ones ranking at the top i.e.Pd-Ni-Mo/Al2O3 > Ni-Mo/Al2O3 > Pd-Co-Mo/Al2O3 > Co-Mo/Al2O3 where Pd-Ni-Mo/Al2O3 showed 91% DBT conversion at 380 ℃ and 12 h reaction time.Some of the selected organic additives on catalytic activity were tested for their effect toward HDS reaction which was unique with close relation to their chemical nature.Reaction products were quantitatively and qualitatively analyzed via HPLC and GC-MS techniques respectively which helped in elucidating reaction mechanism.

Methanol Steam Reforming Reactions on CuZn(Zr)AlO Catalyst

The catalytic performances of methanol steam reforming reactions on CuZn(Zr)AIO catalysts were studied. When the ZrO2 promoter was added to a CuZnAIO catalyst, its methanol conversion, H2 production and H2 selectivity improved greatly. By using the (?)COPZr-2 catalyst as an example, which exhibited the best catalytic performance, the optimized reaction conditions were established to be: 250℃, 0.1 MPa, H2O/MeOH=1.3, WHSV=3.56 h-1, and without carrier gas. A 150 h stability test of the (?)COPZr-2 catalyst showed that the catalyst had good stability, as the methanol conversion and H2 production could be kept at 88% and 83% respectively. Moreover, outlet H2 and CO contents were>63% and 0.20%-0.31%, respectively.

Methanol Steam Reforming Catalysts for Fuel Cell Driven Electric Vehicles

Cu/ZnAlO catalysts derived from hydroxycarbonate precursors containinghydrotalcite-like layered double hydroxides (LDHs) were studied. The influence on the performanceof the catalysts was also studied when the Al in the Cu/ZnAlO catalyst was partly or completelyreplaced by Zr or Ce.

Study on Performance of Laminated Porous Metal Fiber Sintered Felt as Catalyst Support for Methanol Steam Reforming Microreactor

In this study, the laminated porous metal fiber sintered felt(PMFSF) functioning as catalyst support was used in a cylindrical methanol steam reforming(MSR) microreactor for hydrogen production. The PMFSF was fabricated by the low temperature solid-phase sintering method using metal fibers such as copper fibers and aluminum fibers which are obtained by the multi-tooth cutting method. The two-layer impregnation method was employed to coat Cu/Zn/Al/Zr catalyst on the PMFSF. The effect of fiber material, uniform porosity and gradient porosity on the performance of methano steam reforming microreactor was studied by varying the gas hourly space velocity(GHSV) and reaction temperature. Our results showed that the loading strength of porous copper fiber sintered felt(PCFSF) was better than porous aluminum fiber sintered felt(PAFSF). Under the same reaction conditions, the PCFSF showed higher methanol conversion and more H_2 output than PAFSF. Moreover, the gradient porosity(Type 5: 90%×80%×70%) of PMFSF used as the catalyst support in microreactor demonstrated a best reaction performance for hydrogen production.