The real contact area(RCA)of randomly rough contacts has received a great deal of attention because it correlates strongly with friction,lubrication,sealing,and conductivity.Simulations have revealed that the RCA asso...The real contact area(RCA)of randomly rough contacts has received a great deal of attention because it correlates strongly with friction,lubrication,sealing,and conductivity.Simulations have revealed that the RCA associated with deterministic normal squeezing loads increases when tangential loads are also applied,in a phenomenon called junction growth.However,experimental investigations of the junction growth of randomly rough contacts are rare.Here,we used X-ray computed tomography(CT)to measure junction growth when two aluminum alloy surfaces were in contact.A high-resolution experimental setup was used to apply loads and observe contact behaviors at a resolution of 4μm.The RCA and average contact gaps were computed using a three-dimensional(3D)geometric model constructed from gray CT images using the Otsu thresholding method.The results showed that the RCA increased as the normal load increased.The RCA increased by 22.67%after a tangential load was applied(junction growth),and the average gap decreased by 14.01%after a tangential load was applied.Thus,X-ray CT accurately measured the junction growth as a novel quantitative method.展开更多
基金supported by the National Natural Science Foundation of China(Nos.U2141217 and 51935003)。
文摘The real contact area(RCA)of randomly rough contacts has received a great deal of attention because it correlates strongly with friction,lubrication,sealing,and conductivity.Simulations have revealed that the RCA associated with deterministic normal squeezing loads increases when tangential loads are also applied,in a phenomenon called junction growth.However,experimental investigations of the junction growth of randomly rough contacts are rare.Here,we used X-ray computed tomography(CT)to measure junction growth when two aluminum alloy surfaces were in contact.A high-resolution experimental setup was used to apply loads and observe contact behaviors at a resolution of 4μm.The RCA and average contact gaps were computed using a three-dimensional(3D)geometric model constructed from gray CT images using the Otsu thresholding method.The results showed that the RCA increased as the normal load increased.The RCA increased by 22.67%after a tangential load was applied(junction growth),and the average gap decreased by 14.01%after a tangential load was applied.Thus,X-ray CT accurately measured the junction growth as a novel quantitative method.
