Elliptical vibration chiseling:a novel process for texturing ultra-high-aspect-ratio microstructures on the metallic surface

High-aspect-ratio metallic surface microstructures are increasingly demanded in breakthrough applications,such as high-performance heat transfer enhancement and surface plasmon devices.However,the fast and cost-effective fabrication of high-aspect-ratio microstructures on metallic surfaces remains challenging for existing techniques.This study proposes a novel cutting-based process,namely elliptical vibration chiseling(EV-chiseling),for the high-efficiency texturing of surface microstructures with an ultrahigh aspect ratio.Unlike conventional cutting,EV-chiseling superimposes a microscale EV on a backward-moving tool.The tool chisels into the material in each vibration cycle to generate an upright chip with a high aspect ratio through material deformation.Thanks to the tool’s backward movement,the chip is left on the material surface to form a microstructure rather than falling off.Since one microstructure is generated in one vibration cycle,the process can be highly efficient using ultrafast(>1 kHz)tool vibration.A finite element analysis model is established to explore the process mechanics of EV-chiseling.Next,a mechanistic model of the microstructured surface generation is developed to describe the microstructures’aspect ratio dependency on the process parameters.Then,surface texturing tests are performed on copper to verify the efficacy of EV-chiseling.Uniformed micro ribs with a spacing of 1–10μm and an aspect ratio of 2–5 have been successfully textured on copper.Compared with the conventional EV-cutting that uses a forward-moving tool,EV-chiseling can improve the aspect ratio of textured microstructure by up to 40 times.The experimental results also verify the accuracy of the developed surface generation model of microstructures.Finally,the effects of elliptical trajectory,depth of cut,tool shape,and tool edge radius on the surface generation of micro ribs have been discussed.

Study on the Influence of Aspect Ratio on the Seismic Response and Overturning Resistance of a New Staggered Story Isolated Structure

The aspect ratio of the structure has a significant impact on the overall stability of the ultra high-rise building. A large aspect ratio of the structure increases the risk of overturning and reduces the lateral stiffness of the structure, leading to significant tensile and compressive stresses in the isolated bearings. To study the effect of aspect ratio on the seismic response and overturning resistance of a new staggered story isolated structure, three models with different aspect ratios were established. Nonlinear time-history analysis of the three models was conducted using ETABS finite element software. The results indicate that the overturning moment and overturning resistance moment of the superstructure in the new staggered story isolated structure increase with an increasing aspect ratio. However, the increase in the overturning moment of the superstructure is much greater than the increase in the overturning resistance moment, resulting in a decrease in the overturning resistance ratio of the superstructure with an increasing aspect ratio. The overturning moment and overturning resistance moment of the substructure in the new staggered story isolated structure decrease with an increasing aspect ratio. However, the decrease in the overturning moment of the substructure is greater than the decrease in the overturning resistance moment, leading to an increase in the overturning resistance ratio of the substructure with an increasing aspect ratio. The decrease in the overturning resistance ratio of the superstructure in the new staggered story isolated structure is much greater than the increase in the overturning resistance ratio of the substructure. Therefore, as the aspect ratio of the overall structure increases, the overturning resistance ratio of the superstructure and the entire structure decreases.

Effects of aspect ratio and loading rate on room-temperature mechanical properties of Cu-based bulk metallic glasses

Room-temperature mechanical properties of Cu50Zr40Ti10-xNix（0≤x≤4,mole fraction,%） bulk metallic glasses （BMG） with aspect ratios in the range of 1：1-2.5：1 and loading rates in the range of1×10^-5-1×10^-2s^-1were systematically investigated by room-temperatureuniaxialcompression test.In the condition of an aspect ratio of 1：1, the superplasticity can be clearly observed for Cu50Zr40Ti10BMG when the loading rate is1×10^-4s^-1, while for Cu50Zr40Ti10-xNix（x=1-3, mole fraction, %） BMGs when the loading rate is1×10^-2s^-1. The plastic strain （εp）, yielding strength （σy） and fracture strength （σf） of the studied Cu-based BMGs significantly depend on the aspect ratio and the loading rate. In addition, theσyof the studied Cu-based BMGs with an aspect ratio of 1：1 is close to the σfof those with the other aspect ratios when the loading rate is1×10^-2s^-1. The mechanism for the mechanical response to the loading rate and the aspect ratiowas also discussed.

Shales in the Qiongzhusi and Wufeng–Longmaxi Formations:a rock-physics model and analysis of the effective pore aspect ratio

The shales of the Qiongzhusi Formation and Wufeng-Longmaxi Formations at Sichuan Basin and surrounding areas are presently the most important stratigraphic horizons for shale gas exploration and development in China. However, the regional characteristics of the seismic elastic properties need to be better determined. The ultrasonic velocities of shale samples were measured under dry conditions and the relations between elastic properties and petrology were systemically analyzed. The results suggest that 1） the effective porosity is positively correlated with clay content but negatively correlated with brittle minerals, 2） the dry shale matrix consists of clays, quartz, feldspars, and carbonates, and 3） organic matter and pyrite are in the pore spaces, weakly coupled with the shale matrix. Thus, by assuming that all connected pores are only present in the clay minerals and using the Gassmann substitution method to calculate the elastic effect of organic matter and pyrite in the pores, a relatively simple rock-physics model was constructed by combining the self-consistent approximation （SCA）, the differential effective medium （DEM）, and Gassmann＇s equation. In addition, the effective pore aspect ratio was adopted from the sample averages or estimated from the carbonate content. The proposed model was used to predict the P-wave velocities and generally matched the ultrasonic measurements very well.

Specimen aspect ratio and progressive field strain development of sandstone under uniaxial compression by three-dimensional digital image correlation

The complete stress-strain characteristics of sandstone specimens were investigated in a series of quasistatic monotonic uniaxial compression tests.Strain patterns development during pre-and post-peak behaviours in specimens with different aspect ratios was also examined.Peak stress,post-peak portion of stress-strain,brittleness,characteristics of progressive localisation and field strain patterns development were affected at different extents by specimen aspect ratio.Strain patterns of the rocks were obtained by applying three-dimensional(3D) digital image correlation(DIC) technique.Unlike conventional strain measurement using strain gauges attached to specimen,3D DIC allowed not only measuring large strains,but more importantly,mapping the development of field strain throughout the compression test,i.e.in pre-and post-peak regimes.Field strain development in the surface of rock specimen suggests that strain starts localising progressively and develops at a lower rate in pre-peak regime.However,in post-peak regime,strains increase at different rates as local deformations take place at different extents in the vicinity and outside the localised zone.The extent of localised strains together with the rate of strain localisation is associated with the increase in rate of strength degradation.Strain localisation and local inelastic unloading outside the localised zone both feature post-peak regime.

Preparation of α-calcium sulfate hemihydrate whiskers with high aspect ratios in presence of a minor amount of CuCl_2·2H_2O

In order to produceα-calcium sulfate hemihydrate(α-CaSO4·0.5H2O)whiskers with high aspect ratios,a minor amount of CuCl2·2H2O was used as the modifying agent in the process of hydrothermal treatment of calcium sulfate dihydrate(CaSO4·2H2O)precursor.The presence of 2.60×10–3 mol/L CuCl2·2H2O resulted in the increase of the aspect ratios ofα-CaSO4·0.5H2O whiskers from 81 to 253.The preferential adsorption of Cu2+on the negative{110}and{100}facets ofα-CaSO4·0.5H2O crystal structures was confirmed by EDS and XPS.And ATR-FTIR demonstrated the ligand adsorption of Cu2+on the surface ofα-CaSO4·0.5H2O whiskers.The experimental results reveal that the whiskers with high aspect ratios are attributed to the adsorption of Cu2+,which promotes the 1-D growth ofα-CaSO4·0.5H2O whiskers along the c axis.

Numerical investigation on free air blast loads generated from center-initiated cylindrical charges with varied aspect ratio in arbitrary orientation

In current guidelines, the free air blast loads(overpressure and impulse) are determined by spherical charges, although most of ordnance devices are more nearly cylindrical than spherical in geometry. This may result in a great underestimation of blast loads in the near field and lead to an unsafe design.However, there is still a lack of systematic quantitative analysis of the blast loads generated from cylindrical charges. In this study, a numerical model is developed by using the hydrocode AUTODYN to investigate the influences of aspect ratio and orientation on the free air blast loads generated from center-initiated cylindrical charges. This is done by examining the pressure contours, the peak overpressures and impulses for various aspect ratios ranged from 1 to 8 and arbitrary orientation monitored along every azimuth angle with an interval of 5°. To characterize the distribution patterns of blast loads,three regions, i.e., the axial region, the vertex region and the radial region are identified, and the propagation of blast waves in each region is analyzed in detail. The complexity of blast loads of cylindrical charges is found to result from the bridge wave and its interaction with primary waves. Several empirical formulas are presented based on curve-fitting the numerical data, including the orientation where the maximum peak overpressure emerges, the critical scaled distance beyond which the charge shape effect could be neglected and blast loads with varied aspect ratio in arbitrary orientation, all of which are useful for blast-resistant design.

Aeroelastic Analysis and Optimization of High-aspect-ratio Composite Forward-swept Wings

In order to analyze the effects of forward-swept angle and skin ply-orientation on the static and dynamic aeroelastic characteristics, the aeroelastic modeling and calculation for high-aspect-ratio composite wings with different forward-swept angles and skin ply-orientation are performed. This paper presents the results of a design study aiming to optimize wings with typical forward-swept angles and skin ply-orientation in an aeroelastic way by using the genetic/sensitivity-based hybrid algorithm. Under the conditions of satiated multiple constraints including strength, displacements, divergence speeds and flutter speeds, the studies are carried out in a bid to minimize the structural weight of a wing with the lay-up thicknesses of wing components as design variabies. In addition, the effects of the power of spanwise variation function of lay-up thicknesses of skins and iugs on the optimized weights are also analyzed.

Influence of Aspect Ratio on Rolling Shear Properties of Fast-Grown Small Diameter Eucalyptus Lumber

Eucalyptus is a major fast-grown species in South China,which has the potential for producing structural wood products such as cross-laminated timber(CLT).Aspect ratio(board width vs.board thickness)of eucalyptus lumbers is small due to the small diameter of fast-grown eucalyptus wood.To evaluate its rolling shear modulus and strength for potential CLT applications,three-layer hybrid CLT shear block specimens with different aspect ratios(2,4,6),were tested by planar shear test method.Digital image correlation(DIC)was employed to measure the rolling shear strain distribution and development during the planar shear tests.The mean values of rolling shear modulus and strength of eucalyptus lamination were 260.3%and 88.2%higher than those of SPF(Spruce-pine-fir)lamination with the same aspect ratio of 4,respectively.The rolling shear properties of eucalyptus laminations increased as the aspect ratio increased.Aspect ratio had a significant influence on rolling shear modulus compared to rolling shear strength.The high shear strain regions were primarily found around the gaps between segments of cross layer.The quantity of high shear strain regions increased as the aspect ratio of lamination decreased.Other high shear strain regions also occurred around the pith and along the glue line.The sudden failure of specimen occurred in the high strain region.In conclusion,the rolling shear strength and modulus of fast-grown eucalyptus laminations exceed the respective characteristic values for softwoods in the current standard by roughly factors of 3 and 8,indicating great potential for fast-grown eucalyptus wood cross-layers in CLT.

Optimization of process parameters of the activated tungsten inert gas welding for aspect ratio of UNS S32205 duplex stainless steel welds

The activated TIG(ATIG) welding process mainly focuses on increasing the depth of penetration and the reduction in the width of weld bead has not been paid much attention.The shape of a weld in terms of its width-to-depth ratio known as aspect ratio has a marked influence on its solidification cracking tendency.The major influencing ATIG welding parameters,such as electrode gap,travel speed,current and voltage,that aid in controlling the aspect ratio of DSS joints,must be optimized to obtain desirable aspect ratio for DSS joints.Hence in this study,the above parameters of ATIG welding for aspect ratio of ASTM/UNS S32205 DSS welds are optimized by using Taguchi orthogonal array(OA)experimental design and other statistical tools such as Analysis of Variance(ANOVA) and Pooled ANOVA techniques.The optimum process parameters are found to be 1 mm electrode gap,130 mm/min travel speed,140 A current and 12 V voltage.The aspect ratio and the ferrite content for the DSS joints fabricated using the optimized ATIG parameters are found to be well within the acceptable range and there is no macroscopically evident solidification cracking.

Structural Modeling and Aeroelastic Analysis of High-Aspect-Ratio Composite Wings

A unified structural model for high-aspect-ratio composite wing with arbitrary cross-section is developed. Two types of lay-ups of the composite wing, namely, circumferentially uniform stiffness （CUS） configuration and circumferentially asymmetric stiffness （CAS） configuration, are investigated. The present structural modeling method is validated through ANSYS FEM software for the case of a composite box beam. Then, the case of a single-cell composite wing with NACA0012 airfoil shape is considered. To investigate the aeroelastic problem of high-aspect-ratio composite wings, the linear ONERA aerodynamic model is used to model the unsteady aerodynamic loads under the case of small angle of attack. Finally, flutter speeds of the high-aspect-ratio wing with various composite ply angles are determined by using U-g method.

EFFECT OF SPECIMEN ASPECT RATIO ON FATIGUE LIFE OF CLOSED CELL Al-Si-Ca ALLOY FOAM

Quasi-static and compressive fatigue tests on the closed cell Al-Si-Ca alloy foam specimens with three different aspect ratios were performed. It turned out that the onset of cyclic shortening of foam with a lower aspect ratio took place earlier and the fatigue strength was lower compared with the specimen with a higher aspect ratio, although all the dimensions of specimen satisfied the seven times the cell size criterion, while the quasi-static stress-strain curves were almost same having same Young＇s modulus, yield stress and plateau stress. Therefore, the seven times the cell size criterion for the quasi-static compression behavior was not applicable to the fatigue analysis of Al-Si-Ca alloy foam.

Optimizing the Aspect Ratio of Cephalexin in Reactive Crystallization by Controlling Supersaturation and Seeding Policy

Batch crystallization in acidic aqueous solution of cephalexin was conducted by reactive crystallization with or without seeding. Supersaturation was generated by mixing ammonia and acidic aqueous solution of cephalexin and controlled by solution feeding rate and seeding conditions. UV and Morphologi G3 were used to measure supersaturation and aspect ratio. Experimental results demonstrated that burst nucleation occurred and the products were needle-like at high supersaturation;meanwhile, the products were plate-like and had high aspect ratio at low supersaturation. Analysis of the measured supersaturation profi les and corresponding aspect ratio explained the mechanisms governing the aspect ratio. The optimized operating parameters were also proposed (seeding supersaturation is equal to 1.3, seed mass ratio 8% and feeding rate 368 μL/min).

Micro precision casting based on investment casting for micro structures with high aspect ratio

Microcasting is one of the significant technologies for the production of metallic micro parts with high aspect ratio(ratio of flow length to diameter).A micro precision casting technology based on investment casting using centrifugal method was investigated.The micro parts of Zn-4%Al alloy with an aspect ratio up to 200 was produced at the centrifugal speed of 1 500 r/min and the mold temperature of 270℃.The investigations on the relationship between flow length and rotational speed were carried out. For microcasting,the flow length is not only dependent on the centrifugal speed under the constant centrifugal radius,but also on the preheating temperature of mold.The flow length increases as the rotational speed and the mold temperature increase,and is much higher at a mold temperature of 270 ℃thanat other mold temperatures.

Stall Flutter Analysis of High-Aspect-Ratio Composite Wing

The stall flutter characters of high-aspect-ratio composite wing are investigated, and the effects of structure geometric nonlinearity and stiffness couple created by composite anisotropy on them also are discussed. Firstly, the high-aspect-ratio wing is modeled as a composite thin-walled closed section Euler beam whose displacement and rotation both could be of finite value, and the nonlinear dynamic equations is build up on it with all the effects of geometric nonlinearity, aerodynamic nonlinearity and anisotropy of material being considered. Then vibration equations are deduced through perturbing the dynamic equations at wing＇s equilibrium position, and coupled with unsteady stall aerodynamic model and ONERA model, to obtain the nonlinear stall flutter analysis equations of wing. Finally, the flutter stabilities with various wind speeds are determined by the harmonic balance method. With several exampies, the validity of the stall flutter model is proved, and the significant effects of geometric nonlinearity on the stall flutter various characters as wall as the effects of ply angle on the stall flutter speed and frequency also are discussed.

Effects of aspect ratio on flapping wing aerodynamics in animal flight

Morphology as well as kinematics is a critical determinant of performance in flapping flight.To understand the effects of the structural traits on aerodynamics of bioflyers,three rectangular wings with aspect ratios（AR）of1,2,and 4 performing hovering-like sinusoidal kinematics at wingtip based Reynolds number of 5 300 are experimentally investigated.Flow structures on sectional cuts along the wing span are compared.Stronger K-H instability is found on the leading edge vortex of wings with higher aspect ratios.Vortex bursting only appears on the outer spanwise locations of high-aspect-ratio wings.The vortex bursting on high-aspect-ratio wings is perhaps one of the reasons why bio-flyers normally have low-aspect-ratio wings.Quantitative analysis exhibits larger dimensionless circulation of the leading edge vortex（LEV）over higher aspect ratio wings except when vortex bursting happens.The average dimensionless circulation of AR1 and AR2 along the span almost equals the dimensionless circulation at the 50%span.The flow structure and the circulation analysis show that the sinusoidal kinematics suppresses breakdown of the LEV compared with simplified flapping kinematics used in similar studies.The Reynolds number effect results on AR4 show that in the current Re range,the overall flow structure is not sensitive to Reynolds number.

Development of high-aspect-ratio microchannel heat exchanger based on multi-tool milling process

A high-aspect-ratio microchannel heat exchanger based on multi-tool milling process was developed. Several slotting cutters were stacked together for simultaneously machining several high-aspect-ratio microchannels with manifold structures. On the basis of multi-tool milling process, the structural design of the manifold side height, microchannel length, width, number, and interval were analyzed. The heat transfer performances of high-aspect-ratio microchannel heat exchangers with two different manifolds were investigated by experiments, and the influencing factors were analyzed. The results indicate that the magnitude of heat transfer area per unit volume dominates the heat transfer performances of plate-type micro heat exchanger, while the velocity distribution between microchannels has little effects on the heat transfer performances.

Multi-exponential model to describe pressure-dependent P-and S-wave velocities and its use to estimate the crack aspect ratio

We present new quantitative model describing the pressure dependence of acoustic P-and S-wave velocities.Assuming that a variety of individual mechanisms or defects(such as cracks,pore collapse and grain crushing)can contribute to the pressure-dependent change of the wave velocity,we order a characteristic pressure to all of them and allow a series of exponential terms in the description of the(Pand S-waves)velocity-pressure function.We estimate the parameters of the multi-exponential rock physical model in inversion procedures using laboratory measured P-and S-wave velocity data.As is known,the conventional damped least squares method gives acceptable results only when one or two individual mechanisms are assumed.Increasing the number of exponential terms leads to highly nonlinear ill-posed inverse problem.Due to this reason,we develop the spectral inversion method(SIM)in which the velocity amplitudes(the spectral lines in the characteristic pressure spectrum)are only considered as unknowns.The characteristic pressures(belonging to the velocity amplitudes)are excluded from the set of inversion unknowns,instead,they are defined in a set of fixed positions equidistantly distributed in the actual interval of the independent variable(pressure).Through this novel linear inversion method,we estimate the parameters of the multi-exponential rock physical model using laboratory measured P-and S-wave velocity data.The characteristic pressures are related to the closing pressures of cracks which are described by well-known rock mechanical relationships depending on the aspect ratio of elliptical cracks.This gives the possibility to estimate the aspect ratios in terms of the characteristic pressures.

Influence of the aspect ratio on the endovascular treatment of intracranial aneurysms: A computational investigation

Intracranial aneurysm, a localized dilation of arterial blood vessels in the Circle of Willis and its branches, is potentially life threatening, due to massive bleeding in the subarachnoid space upon rupture. In clinical practice, one minimally invasive surgical procedure is the implantation of a metallic stent to cover the aneurysm neck. This flow diverting device can reduce the flow into the aneurysm and enhance the prospect of thrombosis, a condition expected to reduce the risk of growth and rupture. The biomechanical and haemo-dynamic factors in stented and nonstented situations are studied by computational fluid dynamics. Unlike earlier models with straight or curved parent blood vessels, the aneurysm is now located near an arterial bifurcation. The influence of the aspect (depth to neck) ratio of the aneurysm on the flow dynamics will be emphasized, especially in the post-operation stages. More precisely, the maximum flow velocity, the variations of wall shear stress, the risk of stent migration and volumetric flow rate after endovascular treatment will be studied. Aneurysms with larger aspect ratios (i.e. smaller neck sizes for constant depth) generally pose a greater risk in terms of these flow parameters. These results will assist the applications and design of stents in future neurosurgical therapy. The approach is limited to a nonelastic model, without taking into account of questions like stent expansion and interaction with tissue.

Thermal Convection in a Tilted Rectangular Cell with Aspect Ratio 0.5

Thermal convection in a three-dimensional tilted rectangular cell with aspect ratio 0.5 is studied using direct nu- merical simulations within both Oberbeck-Boussinesq （OB） approximation and strong non-Oberbeck-Boussinesq （NOB） effects. The considered Rayleigh numbers Ra range from 105 to 107, the working fluid is air at 30OK, and the corresponding Prandtl number Pr is 0.71. Within the OB approximation, it is found that there exist multiple states for Ra = 105 and hysteresis for Ra = 106. For a relatively small tilt angle/3, the large-scale circulation can either orient along one of the the vertical diagonal planes （denoted by Ma mode） or orient parallel to the front wall （denoted by Mp mode）. Which of the two modes transports heat more efficiently is not definitive, and it depends on the Rayleigh number Ra. For/Ta = 107 and β = 0°, the time-averaged flow field contains four rolls in the upper half and lower half of the cell, respectively, Md and Mp modes only developing in tilted cells. By investigating NOB effects in tilted convection for fixed/Ta = 106, it is found that the NOB effects on the Nusselt number Nu, the Reynolds number Re and the central temperature Tc for different β ranges are different. NOB effects can either increase or decrease Nu, Re and Tc when β is varied.