Research on uncertainty in measurement assisted alignment in aircraft assembly

Operations in assembling and joining large size aircraft components are changed to novel digital and flexible ways by digital measurement assisted alignment.Positions and orientations（P＆O）of aligned components are critical characters which assure geometrical positions and relationships of those components.Therefore,evaluating the P＆O of a component is considered necessary and critical for ensuring accuracy in aircraft assembly.Uncertainty of position and orientation（U-P＆O）,as a part of the evaluating result of P＆O,needs to be given for ensuring the integrity and credibility of the result;furthermore,U-P＆O is necessary for error tracing and quality evaluating of measurement assisted aircraft assembly.However,current research mainly focuses on the process integration of measurement with assembly,and usually ignores the uncertainty of measured result and its influence on quality evaluation.This paper focuses on the expression,analysis,and application of U-P＆O in measurement assisted alignment.The geometrical and algebraical connotations of U-P＆O are presented.Then,an analytical algorithm for evaluating the multi-dimensional U-P＆O is given,and the effect factors and characteristics of U-P＆O are discussed.Finally,U-P＆O is used to evaluate alignment in aircraft assembly for quality evaluating and improving.Cases are introduced with the methodology.

Modeling, measurement and simulation of the disturbance torque generated via solar array drive assembly

The disturbance torque generated via solar array drive assembly(SADA) can significantly degrade the key performance of satellite.The discussed SADA is composed of a two-phase hybrid stepping motor and a set of two-stage straight gear reducer. Firstly, the vibration equation of the two-phase hybrid stepping motor is established via simplifying and linearizing the electromagnetic torque.Secondly, based on the vibration equation established, the disturbance torque model of SADA is created via force analysis and force system simplification. Thirdly, for precisely ground measuring the disturbance torque aroused by SADA, a measurement system,including a strain micro-vibrations measurement platform(SMMP) and a set of gravity unloading device(GUD), is designed.Fourthly, the proposed disturbance torque model is validated by measuring and simulating the disturbance torque produced via SADA driving rigid load through GUD. The results indicate that, the proposed disturbance torque model holds the ability to describe the disturbance torque caused by SADA with high precision. Finally, the disturbance torque emitted by SADA driving a flexible load, designed to simulate solar array, is modeled and simulated via using fixed-interface mode synthesis method(FIMSM). All the conclusions drawn from this article do have a meaningful help for studying the disturbance torque produced by SADA driving solar array on orbit.

A multi-constraints based pose coordination model for large volume components assembly

In the assembly process of large volume product,engineering constraints limit the relative pose of components and serve as a standard for judging assembly quality.However,in the traditional process of target pose estimation,a general method is needed for establishing the correlation between engineering constraints and product pose,and it is difficult to evaluate pose by constraints comprehensively.Therefore,the process of target pose estimation and evaluation is separated.In this paper,a pose coordination model based on multi-constraints is proposed,which includes pre-processing,pose estimation,pose adjustment and evaluation.Firstly,engineering constraints are decoupled into 4 types of Minimum Geometrical Reference Constraints(MGRC),and the inequalities for solving target pose are formulated.Then the Constraint Coordination Index(CCI)is defined as the optimization objective to solve the target pose.Finally,with CCI as the numerical index,the target pose is evaluated to illustrate the quality of assembly.Taking the simulation experiment of wing-fuselage jointing as an example,the external and internal parameters of model are analyzed,and the pose estimation based on multi-constraints reduces the CCI by 12%,compared with the point-set-registration method.