Metallurgical Source of Cryogenic Intergranular Fracture of Fe-38Mn Austenitic Alloy

SEM and Field emitting TEM-EDAX were used to investigate the fracture surface of series impact specimens and the grain boundary chemistries of VIM(vacuum-inductionmelted) Fe-38 Mn austenitic alloy before and after ESR(electroslag remelting,).The quantity and the size of inclusions were also examined.The results show that the VIM Fe-38 Mn austenitinic alloy water-quenched from 1 100 C undergoes an obvious ductile-to-brittle transition,and the impact work at ambient temperature is 242 J,the corresponding fracture surface exhibits a dimple character.However,the impact work at 77 K of VIM alloy is only 25 J and the fracture mode is IGF(intergranular fracture).After ESR,the impact work at ambient temperature is 320 J and the fracture surface exhibits a character of "volcano lava"(meaning excellent toughness);The impact work at 77 K is up to 300 J and the fracture mode is micro void coalescence mixed with quasi-cleavage.The segregation of Mn is not found in all specimens,but the segregation of S is observed,and the S segregation is decreased after ESR.The examined results of inclusions show that ESR reduces the quantity and improves the morphology of inclusions.From the above results it can be seen that the cryogenic IGF of VIM Fe-38 Mn austenitic alloy is related to the S segregation at grain boundary.After ESR the decrease in the quantity and size of inclusion results in the increase of the impact work at ambient temperature,while the restriction of IGF is related to the decrease in the total level,and hence in the grain boundary segregation of S.

EFFECT OF MICROSTRUCTURE ON MECHANICAL PROPERTIES OF INCOLOY 907

Effect of microstructure on the mechanical properties of a precipitation strengthening Fe-Ni-Co based low expansion alloy,Incoloy 907.has been investigated under different heat treatments.The dispersed γ-phase is found to be the principal strengthening phase in the alloy.The microstructure of the alloy with even dispersed fine γ′-phase seems to have the best mechanical properties.However,it will be worsened if the alloy was aged at some higher tem- perature or overaged to precipitate needle-like ε-phase.

Electron theory study on the effect of Mn on as-cast structure of Fe-C-Cr-Mn cast irons

The valence electron structure of alloying austenite of 3C-15Cr high chromium white cast iron with different Mn contents from 1% to 6% is analyzed by BLD method and EET. Results show that the addition of Mn has major influence on the valence electron structure of the alloying austenite, especially on that of Fe-C, Fe-C-Cr and Fe-C-Cr-Mn unit cells of it. The effect becomes weak when Mn content is over 4%. Based on the effect of n~, F~~, the weighting of each unit cell and the degree of undercooling on phase transition of the aus- tenite, we can calculate the retained austenite content of as-cast structure of the high chromium white cast iron. The calculation results coincide well with those of the experiment. The phase transition characters of the austenite in high chromium white cast iron can be forecasted through valence electron structure analysis of alloying austenite by BLD method and EET on the basis of Fe-C-Cr equilibrium phase diagram.

Hydrogen-induced Modification in the Deformation and Fracture of a Precipitation-hardened Fe-Ni Based Austenitic Alloy

Hydrogen-induced modification in the deformation and fracture of a precipitation-hardened Fe-Ni based austenitic alloy has been investigated in the present study by means of thermal hydrogen charging experiment, tensile tests, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. It is found that the γ＇ particles are subjected to the multiple shearing by dislocations during plastic deformation, which promotes the occurrence of the dislocation planar slip. Moreover, the alloy will be enhanced by hydrogen resulting in the formation of strain localization at macroscale. So, the mechanisms of deformation and fracture in the alloy have been proposed in terms of serious hydrogen-induced planar slip at microscale which can lead to macroscopic strain localization.

Effect of rare earth alloying on creep rupture of economical 21Cr-11Ni-N heat-resistant austenitic steel at 650 ℃

The effect of rare earth（RE） on creep rupture of economical 21Cr-11Ni-N heat-resistant austenitic steel was investigated at 650 °C under different stress levels. It was found that RE could increase the time to creep rupture, especially at long-term creep duration. The logarithm of the time to creep rupture（lgtr） was a linear function of the applied stress（σ）. RE addition was favorable to generating a high fraction of low-coincidence site lattice（CSL） boundaries which was a possible cause for improving the creep rupture resistance. The fracture surface of RE-added steel exhibited less intergranular cracks suggesting the alteration on the nature of grain boundaries due to the presence of RE. RE addition changed the morphology of the intergranular chromium carbides from continuous network shape to fragmentary distribution which was another cause for longer creep duration. These results strongly suggested that the effect of RE alloying played a crucial role in improving the creep rupture resistance.

Plasma Transferred Arc Surface Alloying of Cr-Ni-Mo Powders on Compacted Graphite Iron

A Cr-Ni-Mo overlayer was deposited on the surface of compacted graphite iron（CGI）by the plasma transferred arc（PTA）alloying technique.The microstructure of Cr-Ni-Mo overlayer was characterized by optical microscopy（OM）,scanning electron microscopy（SEM）equipped with energy dispersive spectroscopy（EDS）,and X-ray diffractometer（XRD）.Results show that the cross-section consists of four regions：alloying zone（AZ）,molten zone（MZ）,heat affected zone（HAZ）,and the substrate（SUB）.The microstructure of AZ mainly consists of cellularγ-（Fe,Ni）solid solution,residual austenite and a network of eutectic Cr7C3 carbide while the MZ area has a typical feature of white cast iron（M3C-type cementite）.The martensite/ledeburite double shells are observed in the HAZ.With decreasing the concentration of Cr-Ni-Mo alloys,the fracture mode changes from ductile in the AZ to brittle in the MZ.The maximum hardness of the AZ（450 HV0.2）is lower than that of the MZ（800 HV0.2）.The eutectic M3 C and M7C3 carbides increase the microhardness,while the austenite decreases that of the AZ.