Although there are some multi-sensor methods for measuring the straightness and tilt errors of a linear slideway, they need to be further improved in some aspects, such as suppressing measurement noise and reducing pr...Although there are some multi-sensor methods for measuring the straightness and tilt errors of a linear slideway, they need to be further improved in some aspects, such as suppressing measurement noise and reducing precondition.In this paper, a new four-sensor method with an improved measurement system is proposed to on-machine separate the straightness and tilt errors of a linear slideway from the sensor outputs, considering the influences of the reference surface profile and the zero-adjustment values. The improved system is achieved by adjusting a single sensor to di erent positions. Based on the system, a system of linear equations is built by fusing the sensor outputs to cancel out the e ects of the straightness and tilt errors. Three constraints are then derived and supplemented into the linear system to make the coe cient matrix full rank. To restrain the sensitivity of the solution of the linear system to the measurement noise in the sensor outputs, the Tikhonov regularization method is utilized. After the surface profile is obtained from the solution, the straightness and tilt errors are identified from the sensor outputs. To analyze the e ects of the measurement noise and the positioning errors of the sensor and the linear slideway, a series of computer simulations are carried out. An experiment is conducted for validation, showing good consistency. The new four-sensor method with the improved measurement system provides a new way to measure the straightness and tilt errors of a linear slideway, which can guarantee favorable propagations of the residuals induced by the noise and the positioning errors.展开更多
Open hydrostatic slideway has many advantages, that is, high moving precision, low power in friction, non-crawling and long working life. Near constant clearances of hydrostatic slideway may be obtained in a wide load...Open hydrostatic slideway has many advantages, that is, high moving precision, low power in friction, non-crawling and long working life. Near constant clearances of hydrostatic slideway may be obtained in a wide load range by applying new type variable restrictors, new static characteristic formulas and optimum restrictive parameters. Hydrostatic slideway has two characters. One is that the scope of external load is very large. Generally, the largest load is 2 to 6 times the smallest, the other is that the algebraic equation is a horizontal S shape curve, showing that the relation between slideway clearance and external load is a three exponents formula. The curve of the numerical values of this kind of three exponents formula just is the working curve when the hydrostatic slideway is moving. If one section is selected as the slideway work curve randomly without any analysis, the slideway clearance will be changed acutely along with the variation of external load. Selecting the optimum restrictive parameters and the beeline through two inflexions of the curve or tangent of the curve as the range of workload can ensure the minimal change of sliding clearance. Simultaneously, the hydrostatic sliding way has high beeline moving precision [2] .展开更多
By employing the oil-film damping technique, the vibration-proof ability of rollingslideways assembly can be improved remarkably without influencing its inherent advanced char-acteristics. This paper presents an inves...By employing the oil-film damping technique, the vibration-proof ability of rollingslideways assembly can be improved remarkably without influencing its inherent advanced char-acteristics. This paper presents an investigation on dynamic modelling and parameter identifica-tion for rolling slideways assembly with damping oil-films on the basis of modal modification.The method combines theoretical calculation and experimental results effectively and can be usedto carry out reliable simulation and parameter analysis instead of pure analytical method.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51435006)
文摘Although there are some multi-sensor methods for measuring the straightness and tilt errors of a linear slideway, they need to be further improved in some aspects, such as suppressing measurement noise and reducing precondition.In this paper, a new four-sensor method with an improved measurement system is proposed to on-machine separate the straightness and tilt errors of a linear slideway from the sensor outputs, considering the influences of the reference surface profile and the zero-adjustment values. The improved system is achieved by adjusting a single sensor to di erent positions. Based on the system, a system of linear equations is built by fusing the sensor outputs to cancel out the e ects of the straightness and tilt errors. Three constraints are then derived and supplemented into the linear system to make the coe cient matrix full rank. To restrain the sensitivity of the solution of the linear system to the measurement noise in the sensor outputs, the Tikhonov regularization method is utilized. After the surface profile is obtained from the solution, the straightness and tilt errors are identified from the sensor outputs. To analyze the e ects of the measurement noise and the positioning errors of the sensor and the linear slideway, a series of computer simulations are carried out. An experiment is conducted for validation, showing good consistency. The new four-sensor method with the improved measurement system provides a new way to measure the straightness and tilt errors of a linear slideway, which can guarantee favorable propagations of the residuals induced by the noise and the positioning errors.
文摘Open hydrostatic slideway has many advantages, that is, high moving precision, low power in friction, non-crawling and long working life. Near constant clearances of hydrostatic slideway may be obtained in a wide load range by applying new type variable restrictors, new static characteristic formulas and optimum restrictive parameters. Hydrostatic slideway has two characters. One is that the scope of external load is very large. Generally, the largest load is 2 to 6 times the smallest, the other is that the algebraic equation is a horizontal S shape curve, showing that the relation between slideway clearance and external load is a three exponents formula. The curve of the numerical values of this kind of three exponents formula just is the working curve when the hydrostatic slideway is moving. If one section is selected as the slideway work curve randomly without any analysis, the slideway clearance will be changed acutely along with the variation of external load. Selecting the optimum restrictive parameters and the beeline through two inflexions of the curve or tangent of the curve as the range of workload can ensure the minimal change of sliding clearance. Simultaneously, the hydrostatic sliding way has high beeline moving precision [2] .
文摘By employing the oil-film damping technique, the vibration-proof ability of rollingslideways assembly can be improved remarkably without influencing its inherent advanced char-acteristics. This paper presents an investigation on dynamic modelling and parameter identifica-tion for rolling slideways assembly with damping oil-films on the basis of modal modification.The method combines theoretical calculation and experimental results effectively and can be usedto carry out reliable simulation and parameter analysis instead of pure analytical method.
