ALTERABLE INTERVAL OPTICALELECTRONIC AUTOCOLLIMATION METHOD FOR STRAIGHTNESS MEASUREMENT OF PRECISION GUIDE

Optical-electronic autocollimation method is commonly used to measure straightness of precision guides in engineering application. However, the traditional fixed interval optical-electronic autocollimation method is not suitable for measuring straightness of an air-bearing guide with a long air-bearing bush or a precision straight guide with a long slide-carriage, because the air-bearing bush and the slidecarriage are actually taken as a big bridgeboard bigger than the length of the bridgeboard with the reflector, which is about 1/4-1/2 of total length of the measured guide. If straightness is measured according to the traditional method, only a few points are sampled so that the guide straightness can not be evaluated fully or accurately. In order to solve the problem, an alterable measuring interval method is proposed for straightness measurement based on analyzing the mutual relations and effects among the tilting angle of the reflector, the length of the bridgeboard, the measuring interval and the straightness of the guide. A straightness calculation model is also developed using the method, and the errors stemming from the method proposed are introduced in brief. A precision air-bearing guide with a long air-bearing bush is measured and evaluated using the method proposed, and the actual measurement and evaluation results prove that the method is correct in theory and practical in operation. The method proposed gives an effective and flexible solution to the straightness measurement of the precision guide with long slide-carriage or air-bearing bush in application. It is an extension of the traditional optical-electronic autocollimation method for straightness measurement.

Feasible Resolution of Angular Displacement Measurement by an Optical Angle Sensor Based on Laser Autocollimation

The feasible resolution of angular displacement measurement by an optical angle sensor based on laser autocollimation is investigated.Improving the sensor sensitivity while maintaining the noise level of the sensor signal as low as possible is necessary to achieve high-resolution angular displacement measurement.In this paper,the contribution of each component,such as a photodiode,a trans-impedance amplifer,and an analog-to-digital converter in the optical angle sensor,to the noise level of the sensor signal is frst estimated on the basis of theoretical equations.The feasible sensitivity of the optical angle sensor is also estimated in numerical calculations.The sensitivity of a photodiode element at the edge of its photosensitive area is evaluated in experiments to realize the estimation of the angle sensor sensitivity.Experimental results are applied to the numerical calculations.The infuences of the measurement laser beam diameter,the spot diameter of the focused laser beam on the photosensitive area,and the focal length of the collimator objective of the optical angle sensor are also consid-ered in the numerical calculations.Finally,a prototype optical setup is developed.Experiments are performed to demonstrate that a compact optical angle sensor based on laser autocollimation with a collimator objective having a focal length shorter than 100 mm can achieve a resolution beyond 0.001 arc-second with a bandwidth of 1 kHz.This resolution is better than those achieved by commercial autocollimators employing an image sensor or a position-sensitive detector.The industrial contribution of this paper lies in the detailed breakdown of noise components in the readout signal of an angle sensor in a practical condition and the systematic estimation of its feasible resolution as well as its sensitivity.

An optical glass plane angle measuring system with photoelectric autocollimator

Optical glass is the most widely used optical material.It is necessary to measure its geometric characteristic quickly and reliably to meet the quality of optical glass.A vision measuring system combining photoelectric autocollimation system with high-precision rotary stage is designed to measure the parallelismand angle of optical glass plane.A novel method is proposed to overcome the difficulty ofmeasuring parallelismof optical glass.The model of parallelism and angle measurement is established and the feasibility is analyzed.The image processing algorithm combining Steger algorithm with the least square method is selected.The uncertainty of angle measurement system for angle measurement is 3.0″.The system can solve the problem of measuring the angle of optical glass with high precision and has important significance for optical system.

TEST METHOD FOR SINGLE INTERIOR RIGHT ANGLE IN A CORNER CUBE PRISM

A new test method for single interior right angle in a corner cube prism is presented. Some key points and parameters are analyzed and derived. The advantage of this method is concluded by comparing with some current conventional methods.

Measurement System of Uniformity between Breech Horizontal Platform and Datum Tube Axis of Rocket Artillery

The purpose of this development is to detect the parallelism between the breech horizontal platform and the datum tube axis of the rocket artillery. The located aiming mechanism at the muzzle and located adjustment mechanism at the breech are designed in the system. Besides those, the system also uses an autocollimator with accuracy of 1″ and a collimating mirror together to determine the axis of the datum tube. An electronic level with accuracy of 2″ is employed to measure and display the value of the included angle and the parameter of the inclined direction. The entire accuracy of this system is σ≤±9.1″. This paper describes the composition and the operating principle of the system and analyzes the accuracy. The development of this system supplies reliable measurement method for new rocket artilleries and artilleries, and this technology is of a good application prospect.

Design of the Rotation Angle Measurement System for the Atmospheric Dispersion Corrector (ADC)

In order to measure the rotation angle error of the worm and gear mechanisms in the atmospheric dispersion corrector( ADC),a novel measurement system based on the autocollimator is designed in this paper.Based on the position relations between the shaft and spot converged by rays of autocollimator,the rotation angle can be calculated quickly and conveniently using a brief algorithm. An optical wedge is introduced to the measurement system for suppressing the awful measuring error caused by the axial wobbly error. The measurement system can measure the shaft rotation angle at any rotation position,which is the novel usage of the two-dimensional autocollimator. Its optical layout is very simple. Only an optical wedge and two plane mirrors are needed besides the autocollimator. The measurement accuracy of the proposed method is less than±0.5 arcmin. In the measurement of two worms and gears mechanisms in ADC,the rotation angle error are±0.05° and ±0.07° respectively,which all satisfies the design demand( ±0.1°). The proposed measurement system can be also suits for some engineering fields.