The tribological properties of newly developed friction material were evaluated by statistical analysis of the major affecting factors.The material for investigation was non-metallic friction material synergistically ...The tribological properties of newly developed friction material were evaluated by statistical analysis of the major affecting factors.The material for investigation was non-metallic friction material synergistically reinforced with aramid fibre and CaSO 4 whisker,which was developed for hoisting applications in coal mine.The response surface method（RSM）was employed to analyze the material performances affected by the independent and interactive effect of the factors under the normal working condition and severe working condition,respectively.Results showed that under the normal working condition,the newly developed material exhibited stable tribological properties which were insensitive to the test conditions.While under the severe working condition,the sliding velocity was the most dominant factor affecting the friction coefficient.Additionally,compared to the commercially available material,the modified material showed superior wear resistance and thermal stability.展开更多
Paper-based friction materials are porous materials that exhibit anisotropy;they exhibit random pore sizes and quantities during their preparation,thereby rendering the control of their pore structure difficult.Compos...Paper-based friction materials are porous materials that exhibit anisotropy;they exhibit random pore sizes and quantities during their preparation,thereby rendering the control of their pore structure difficult.Composites with different pore structures are obtained by introducing chemical foaming technology during their preparation to regulate their pore structure and investigate the effect of pore structure on the properties of paper-based friction materials.The results indicate that the skeleton density,total pore area,average pore diameter,and porosity of the materials increase after chemical foaming treatment,showing a more open pore structure.The addition of an organic chemical foaming agent improves the curing degree of the matrix significantly.Consequently,the thermal stability of the materials improves significantly,and the hardness and elastic modulus of the matrix increase by 73.7%and 49.4%,respectively.The dynamic friction coefficient increases and the wear rate is reduced considerably after optimizing the pore structure.The wear rate,in particular,decreases by 47.7%from 2.83×10^(−8) to 1.48×10^(−8)cm^(3)/J as the foaming agent content increases.Most importantly,this study provides an effective method to regulate the pore structure of wet friction materials,which is conducive to achieving the desired tribological properties.展开更多
基金Funded by National Natural Science Foundation of China(No. 50875253)Natural Science Foundation of Jiangsu Province of China(No. BK2008127)Key Project of Chinese Ministry of Education(NO.107054)
文摘The tribological properties of newly developed friction material were evaluated by statistical analysis of the major affecting factors.The material for investigation was non-metallic friction material synergistically reinforced with aramid fibre and CaSO 4 whisker,which was developed for hoisting applications in coal mine.The response surface method（RSM）was employed to analyze the material performances affected by the independent and interactive effect of the factors under the normal working condition and severe working condition,respectively.Results showed that under the normal working condition,the newly developed material exhibited stable tribological properties which were insensitive to the test conditions.While under the severe working condition,the sliding velocity was the most dominant factor affecting the friction coefficient.Additionally,compared to the commercially available material,the modified material showed superior wear resistance and thermal stability.
基金This research was supported by the National Natural Science Foundation of China(Nos.51872176 and 52172102)the Shaanxi Key Industry Innovation Chain Project(No.2021ZDLGY14-04)+1 种基金the Science Fund for Distinguished Young Scholars of Shaanxi Province(No.2019JC-32)the Fundamental Research Funds for the Central Universities(No.G2020KY05130).
文摘Paper-based friction materials are porous materials that exhibit anisotropy;they exhibit random pore sizes and quantities during their preparation,thereby rendering the control of their pore structure difficult.Composites with different pore structures are obtained by introducing chemical foaming technology during their preparation to regulate their pore structure and investigate the effect of pore structure on the properties of paper-based friction materials.The results indicate that the skeleton density,total pore area,average pore diameter,and porosity of the materials increase after chemical foaming treatment,showing a more open pore structure.The addition of an organic chemical foaming agent improves the curing degree of the matrix significantly.Consequently,the thermal stability of the materials improves significantly,and the hardness and elastic modulus of the matrix increase by 73.7%and 49.4%,respectively.The dynamic friction coefficient increases and the wear rate is reduced considerably after optimizing the pore structure.The wear rate,in particular,decreases by 47.7%from 2.83×10^(−8) to 1.48×10^(−8)cm^(3)/J as the foaming agent content increases.Most importantly,this study provides an effective method to regulate the pore structure of wet friction materials,which is conducive to achieving the desired tribological properties.
