Enhancing fly ash utilization in backfill materials treated with CO_(2)carbonation under ambient conditions

The environmental concerns resulting from coal-fired power generation that produces large amounts of CO_(2)and fly ash are of great interest.To mitigate,this study aims to develop a novel carbonated CO_(2)-fly ash-based backfill(CFBF)material under ambient conditions.The performance of CFBF was investigated for different fly ash-cement ratios and compared with non-CO_(2)reacted samples.The fresh CFBF slurry conformed to the Herschel-Bulkley model with shear thinning characteristics.After carbonation,the yield stress of the fresh slurry increased significantly by lowering fly ash ratio due to gel formation.The setting times were accelerated,resulting in approximately 40.6%of increased early strength.The final strength decreased when incorporating a lower fly ash ratio(50%and 60%),which was related to the existing heterogeneous pores caused by rapid fluid loss.The strength increased with fly ash content above 70%because additional C-S(A)-H and silica gels were characterized to precipitate on the grain surface,so the binding between particles increased.The C-S(A)-H gel was developed through the pozzolanic reaction,where CaCO_(3)was the prerequisite calcium source obtained in the CO_(2)-fly ash reaction.Furthermore,the maximum CO_(2)uptake efficiency was 1.39 mg-CO_(2)/g-CFBF.The CFBF material is feasible to co-dispose CO_(2)and fly ash in the mine goaf as negative carbon backfill materials,and simultaneously mitigates the strata movement and water lost in post-subsurface mining.

Adsorption of residual amine collector HAY from aqueous solution by refined carbon from coal fly ash and activated carbon

Refined carbon(RC) derived from coal fly ash(CFA) as well as powdered activated carbon(PAC) was investigated as adsorbent to remove residual amine collector HAY from aqueous solution.The RC and PAC were characterized by scanning electron microscopy(SEM),surface area measurement,Zeta potential measurement and Fourier transform infrared(FTIR) spectroscopy.The effect factors and mechanisms of HAY adsorption onto RC and PAC were studied in detail.The results show that the experimental kinetic data agree well with the pseudo second-order equation,and the Langmuir isotherm model is found to be more appropriate to explicate the experimental equilibrium isotherm results than the Freundlich model.The adsorption capacities of PAC and RC increase with pH.It is found that alkaline condition is conducive to the adsorption of HAY onto PAC and RC and the adsorption efficiency of RC is close to PAC at pH near 11.Zeta potential variation of adsorbents suggests that HAY generates electrostatic adsorption onto RC and PAC.FTIR analysis shows that the adsorption is dominantly of a physical process.The Box-Behnken design optimization conditions of process are RC 1 g/L,pH 11,temperature 302 K and initial HAY concentration 100 mg/L.Under these conditions,the measured adsorption ratio and adsorption capacity are 87.91%and 87.91 mg/g,respectively.Thus,the RC is considered to be a potential adsorbent for the removal of residual amine from aqueous solution.

Preparation of activated carbon with low ash content and high specific surface area from coal in the presence of KOH

An activated carbon with ash content less than 10% and specific surface area more than 1 600 m 2 /g was prepared from coal and the effect of K containing compounds in preparation of coal based activated carbon was investigated in detail in this paper. KOH was used in co carbonization with coal, changes in graphitic crystallites in chars derived from carbonization of coal with and without KOH were analyzed by X ray diffraction (XRD) technique, activation rates of chars with different contents of K containing compounds were deduced, and resulting activated carbons were characterized by nitrogen adsorption isotherms at 77 K and iodine numbers. The results showed that the addition of KOH to the coal before carbonization can realize the intensive removal of inorganic matters from chars under mild conditions, especially the efficient removal of dispersive quartz, an extremely difficult separated mineral component in other processes else. Apart from this, KOH demonstrates a favorable effect in control over coal carbonization with the goal to form nongraphitizable isotropic carbon precursor, which is a necessary prerequisite for the formation and development of micro pores. However, the K containing compounds such as K 2 CO 3 and K 2 O remaining in chars after carbonization catalyze the reaction between carbon and steam in activation, which leads to the formation of macro pores. In the end an innovative method, in which KOH is added to coal before carbonization and K containing compounds are removed by acid washing after carbonization, was proposed for the synthesis of quality coal based activated carbon.

Research on Existing Pattern of Carbon and Its Removal from Fly Ash

Fly ash is a fine and dispersed powder discharged from power station after the coal being burned. With the deepening of people’s recognition about the pollution problem of fly ash, the ways of utilizing fly ash are gradually increasing. Utilizing value of fly ash is closely related to the unburned carbon content.On the basis of analysis of modern testing method,a fundamental thinking is theoretically posed for decreasing unburned carbon content from fly ash by a dry removing carbon technology. The triboelectric separation method shown that the above mentioned thinking of dry removing carbon from fly ash is practical.

Analysis of Carbon Nanotubes Produced by Pyrolysis of Composite Film of Poly (Vinyl Alcohol) and Modified Fly Ash

We determined the catalytic function of chemically modified fly ash (MFA) for the growth of carbon nanotube (CNT) ropes with ~54% yield by the pyrolysis of the composite film of poly (vinyl alcohol) (PVA) at 500°C for 10 min under 2 L/min flow of nitrogen. Fly ash was treated with 2M sodium hydroxide to have MFA and used with PVA to fabricate the composite film by aqua casting. CNT was analyzed using SEM, TEM, XPS and Raman spectroscopy. The growths of CNT on MFA surfaces were visualized with different geometric self-assembly, e.g., bundles of CNT in ropes, twisted ropes, Y-branch ropes and staked-cone sheet. Thus, the mixtures of CNT ropes and MFA are a potential filler material for fabricating composites with polymer and metal.

Growth of Carbon Nanotubes by Pyrolysis of Composite Film of Poly (Vinyl Alcohol) and Modified Fly Ash

We found carbon nanotube (CNT) materials by the pyrolysis of the composite film of poly (vinyl alcohol) (PVA) reinforced with modified fly ash (FA) at 500°C for 10 min under 2 L/min flow of nitrogen. Fly ash was treated with 2M sodium hydroxide and used with PVA to fabricate the composite film by aqua casting. CNT materials were analyzed using XPS, Raman, SEM and TEM. The admixtures of CNT materials and FA are a potential filler material for fabricating composites with polymer and metal. The process is an eco-friendly recycling paradigm for using value-added advanced products for the proper management of sustainable waste materials, plastic and FA.

Analysis of the Performances and Optimization of Polyurethane Concrete with a Large Percentage of Fly Ash

The properties of polyurethane concrete containing a large amount of fly ash are investigated,and accordingly,a model is introduced to account for the influence of fly ash fineness,water ratio,and loss of ignition(LOI)on its mechanical performances.This research shows that,after optimization,the concrete has a compressive strength of 20.8 MPa,a flexural strength of 3.4 MPa,and a compressive modulus of elasticity of 19.2 GPa.The main factor influencing 28 and 90 d compressive strength is fly ash content,water-binder ratio,and early strength agent content.

Investigation of the medium calcium based non-burnt brick made by red mud and fly ash: durability and hydration characteristics

Red mud is a type of highly alkaline waste residue produced in the process of alumina smelting by the Bayer process.Based on the idea of medium calcium content,solid wastes such as red mud and fly ash were used to prepare non-burnt bricks;and the mass ratio of CaO/SiO2 was selected in the range of 0.88–1.42.Mechanical properties and durability were investigated with a compressive strength test.X-ray diffractometry(XRD),scanning electron microscope(SEM),and Fourier transform infrared spectroscopy(FTIR)techniques were used to characterize the hydration characteristic.The environmental performance was analyzed by Inductively Coupled Plasma Mass Spectrometry(ICP).The results indicated that the mechanical properties and the durability were optimal when the mass ratio of CaO/SiO2 was 1.23.The hydration products were mostly C–S–H gel,ettringite,Na4Ca(Si10All6)O32·12H2O and Ca3Al2(SiO4)(OH)8.They were responsible for the strength development,and the CaO/SiO2 mass ratio of 1.23 had the best polymerized structure.The results of an environmental performance test showed that the heavy metals in the raw materials were well-solidified in the brick.Therefore,this paper provides an effective solution for use of solid wastes in building material.

Enhanced visible-light photocatalytic oxidation capability of carbon-doped TiO_2 via coupling with fly ash

A carbon‐doped TiO2/fly ash support(C‐TiO2/FAS)composite photocatalyst was successfully synthesized through sol impregnation and subsequent carbonization.The carbon dopants were derived from the organic species generated during the synthesis of the C‐TiO2/FAS composite.A series of analytical techniques,such as scanning electron microscopy(SEM),attenuated total reflection‐Fourier transform infrared(ATR‐FTIR)spectroscopy,X‐ray photoelectron spectroscopy(XPS),and ultraviolet‐visible diffuse reflectance spectroscopy(UV‐Vis DRS),were used to characterize the properties of the prepared samples.The results indicated that C‐TiO2 was successfully coated on the FAS surface.Coupling between C‐TiO2 and FAS resulted in the formation of Si–O–C and Al–O–Ti bonds at their interface.The formation of Si–O–C and Al–O–Ti bonds gave rise to a positive shift of the valence band edge of C‐TiO2 and enhanced its oxidation capability of photogenerated holes as well as photodegradation efficiency of methyl orange.Moreover,the C‐TiO2/FAS photocatalyst exhibited favorable reusability and separability.This work may provide a new route for tuning the electronic band structure of TiO2.

Main influencing factors and coal fly ash characteristics of gasoues fuel reburning process

The unburned carbon concentration in fly ash and the influence of main factors on the reduction of nitrogen oxides during gaseous fuel reburning process were experimentally studied in a 36 kW down-fired furnace when five typical coals with different qualities were served as the primary fuel. It is found that the higher nitrogen oxide reduction efficiency can be obtained by reburning process when the coal used as the primary fuel contains more volatile matter. But under the optimizational operating conditions, both above 50% nitrogen oxide reduction and low carbon loss can be achieved by reburning process even though the primary fuel is the low-volatile coal. The experimental results show that the reasonable residence time in reburn zone is 0.6-0.9 s, the appropriate gaseous reburn fuel percentage is 10%-15% and the optimal average excess air coefficient in reburn zone is 0.8-0.9. These results extend the ranges of the key parameter values for reburning process with respect to that the low-volatile coals are used as the primary fuel.

Comparisons of Fly Ash and Deposition Between Air and Oxy-Fuel Combustion in Bench-Scale Fluidized Bed with Limestone Addition

In Oxy-fuel circulating fluidized bed,the residual Ca O particles may react with high concentration of CO2 in flue gas to form bonded deposit on heat transfer surfaces in backpass when limestone is used as a sorbent to capture SO2.In this paper,experiments were designed on ash deposition in a bench-scale fluidized bed under oxy-fuel and air atmosphere. A novel ash deposit sampling probe was used to simulate the tubes of tail surfaces.The chemical composition of fly ash and ash deposit from both air-firing and oxy-fuel firing cases were analyzed by Inductively Coupled Plasma-Atomic Emission Spectrometry( ICP-AES) and Scanning Electron Microscopy( SEM),respectively. The degrees of carbonation reaction of ash deposits were measured by Thermo Gravimetric Analysis. The results showed that there are distinct differences in fly ash deposition rate between oxy-fuel and air firing cases,and oxy-fuel combustion with limestone addition can affect chemical composition of fly ash and ash deposit,especially for elements of Ca,Na,K,and S. However,the carbonation reaction degree of ash deposits is found weak,which is due to the relatively low Ca O content in ash deposit or not long enough of the sampling time.

Characterization of LDPE Reinforced with Calcium Carbonate—Fly Ash Hybrid Filler

The synergetic effect of calcium carbonate (CC)-fly ash (FA) hybrid filler particles on the mechanical and physical properties of low density polyethylene (LDPE) has been investigated. Low density polyethylene is filled with varying weight percentages of FA and CC using melt casting. Composites are characterized for mechanical, thermal, microstructural and physical properties. Results show that the flexural strength increases with increases in FA content of the hybrid filler. It is evident from the study that to achieve optimum density a certain combination of both fillers need to be used. The optimum combination of CC and FA for a higher density (1.78 g/cm3) is found to be at 20 wt% FA and 30 wt% CC. An increase of 7.27% in micro-hardness over virgin polyethylene is obtained in composites with 10 wt% FA and 40 wt% CC. The presence of higher amount of CC is seen to be detrimental to the crystallinity of composites. X-ray, FTIR and DSC results show that composite with 45 wt% CC and 5 wt% FA exhibits a typical triclinic polyethylene structure indicating that the composite is amorphous in nature. There was the synergy between FA and CC fillers on flexural strength and crystallinity of composite. However, the fillers show the antagonistic effect on energy at peak and micro-hardness.

Optimizing Two-Phase Flow Heat Transfer:DCS Hybrid Modeling and Automation in Coal-Fired Power Plant Boilers

In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.

BOND PERFORMANCE EXPERIMENT FOR FLY ASH CONCRETE AND STEEL BAR

The impact of fly ash content on bond performance of steel bars and their surrounding concrete is studied by means of sticking strain gauges on steel bars. The average bond stress-slip curves, the steel strain-anchor location curves, and the bond stress-anchor position curves of the pullout specimens with various fly ash contents are obtained. Results indicate that the bond performance of concrete and steel bars can be improved and the distribution of steel strain along the anchorage length tends to be more uniform by adding fly ash in concrete specimens, and both ultimate bond stress and ultimate slip deformation increase the most when 20% of specimens′ content is fly ash.

Vapor-phase elemental mercury adsorption by residual carbon separated from fly ash

The adsorption capacity for vapor-phase elemental mercury(Hg0) of residual carbon separated from fly ash was studied in an attempt for the control of elemental mercury emissions from combustion processes. At low mercury concentrations(<200 μg/m3), unburned carbon had higher adsorption capacity than commercial activated carbon. The adsorbality of unburned carbon was also found to be source dependent. Isotherms of FS carbon(separated from fly ash of a power plant of Shishi in Fujian Province) were similar to those classified as typeⅡ. Isotherms of XJ carbon(separated from fly ash of a power plant of Jingcheng in Shanxi Province) were more like those classified as type Ⅲ. Due to the relatively low production costs, these residual carbons would likely be considerably more cost-effective for the full-scale removal of mercury from combustion flue gases than other technology.

Accelerated Carbonation Assessment of High-Volume Fly Ash Concrete

The issue of concrete carbonation has gained importance in recent years due to the increase use in supplementary cementing materials (SCMs) in concrete mixtures. While there is general agreement that concrete carbonation progresses at maximum at a relative humidity of about 60%, the rate may differ in the case of cements blended with SCMs, especially with high-volume fly ash replacements. In this study, the effect of high-volume fly ash concrete exposed to low ambient relative humidity (RH) conditions (57%) and accelerated carbonation (4% CO2) is investigated. Twenty-three concrete mixtures were produced varying in cementitious contents (310, 340, 370, and 400 kg/m3), water-to-cementitious materials ratio (0.45 and 0.50), and fly ash content (0%, 15%, 30%, and 50%) using a low and high-calcium fly ash. The specimens were allowed 1 and 7 days of moist curing and monitored for their carbonation rate and depth through phenolphthalein measurements up to 105 days of exposure. The accelerated carbonation test results indicated that increasing the addition of fly ash also led to increasing the depth of carbonation. Mixtures incorporating high-calcium fly ash were also observed to be more resistant against carbonation than low-calcium fly ash due to the higher calcium oxide (CaO) content. However, mixtures incorporating high-volume additions (50%) specimens were fully carbonated regardless of the type of fly ash used. It was evident that the increase in the duration of moist curing from 1 day to 7 days had a positive effect, reducing the carbonation depth for both plain and blended fly ash concrete mixes, however, this effect was minimal in high-volume fly ash mixtures. The results demonstrated that the water-to-cementitious ratio (W/CM) had a more dramatic impact on carbonation resistance than the curing age for mixtures incorporating 30% or less fly ash replacement, whereas those mixtures incorporating 50% showed minor differences regardless of curing age or W/CM. Based on the compressive strength results, carbonation depth appeared to decrease with increase in compressive strength, but this correlation was not significant.

Effect of Fly Ash on the Electrical Conductivity of Concretes

The fly ash occasionally has high content of iron oxide and carbon that are good electrical conducting components. This paper investigates the effect of the fly ash used as mineral admixtures on the electrical conductivity of concretes. The electrical properties of concretes using 3 kinds of fly ash with different iron oxide contents have been studied. Experimental results show that at the same fly ash dosage the resistivity of concrete using fly ash with high content of iron oxide is slightly lower than that with low content of iron oxide. However, the concrete resistivity after 14d increases as fly ash dosage increases regardless of iron oxide content in fly ash.

Modeling mercury adsorption on carbon particles in simulated flue gas

A model was developed to describe the adsorption characteristic of mercury in flue gas based on one residual carbon sample and one activated carbon sample. The differential equations were established with mass balance of mercury in the gas phase and in the solid phase. Then the model was solved using a Matlab program with a Runge-Kutta process. The mercury adsorption isotherms of these two adsorbents were obtained by breakthrough column experiments. The results show that at low gas phase mercury concentrations （ 〈 0. 3 mg/ m^3）, the adsorption equilibrium of residual carbon is in accord with the case of a type Ⅱ isotherm of the Freundich theory. Whereas the data of activated carbon falls into the Langmuir relationship, it is the case of a type Ⅲ isotherm. The experimental data were fitted to the Freundlich model by Matlab software. The variances of mercury concentration are smaller than 0. 81 which implies the agreement between measurements and simulation is quite agreeable considering the wide scatter of the measurements. This model is useful for forecasting mercury removal efficiency and is helpful to the mechanism analysis of mercury adsorption on carbon-based adsorbent.

Chloride binding and time-dependent surface chloride content models for fly ash concrete

Corrosion of embedded rebars is a classical deterioration mechanism of reinforced concrete structures exposed to chloride environments. Such environments can be attributed to the presence of seawater, deicing or sea-salts, which have high concentrations of chloride ion. Chloride ingress into concrete, essential for inducing rebar corrosion, is a complex interaction between many physical and chemical processes. The current study proposes two chloride ingress parameter models for fly ash concrete, namely： 1） surface chloride content under tidal exposure condition; and 2） chloride binding. First, inconsistencies in surface chloride content and chloride binding models reported in literature, due to them not being in line with past research studies, are pointed out. Secondly, to avoid such inconsistencies, surface chloride content and chloride binding models for fly ash concrete are proposed based upon the experimental work done by other researchers. It is observed that, proposed models are simple, consistent and in line with past research studies reported in literature.

Effects of Carbonation and Freeze-thaw Cycles on Microstructure of Concrete

The hydraulic concrete durability under the alternation of freeze-thaw and carbonation has been systematically investigated in this work, where both the micro part and the microscopic characteristics of concrete interface were analyzed based on computed tomography（CT） test and scanning electron microscopy（SEM）. Average CT numbers of each section, declined at water-cement ratio of 0.35, increased at 0.45, and changed a little at 0.55. The specimen in the absence of fly ash exhibited less types of hydration products and the surface was observed to be a needle-like ettringite, with a relatively dense overall structure. However, with the increase of fly ash content, pores and micro-cracks of specimen structure increased. Hexagonal flake calcium hydroxide, present in the specimen after the first carbonation, was negligible in the test pieces of the first freezethaw where the main hydration products were ettringite and calcium silicate gel. Regular hexagonal plates of calcium hydroxide exhibited in the interior of the specimen in which charring first occurred but calcium hydroxide rarely existed in the interior of the specimen in which freeze-thaw first occurred.