Software for calculating the strip profile in 4-high hot rolling mill was developed using influence coefficient method. Regularity of backup roller diameter effect rate was studied systematically using the software. T...Software for calculating the strip profile in 4-high hot rolling mill was developed using influence coefficient method. Regularity of backup roller diameter effect rate was studied systematically using the software. The results show that backup roller diameter effect rates decrease versus the increase of strip width, increase significantly versus the increase of backup roller diameter and obscurely increase versus the increase of reduction. The difference between backup roller diameter effect rate and it is reference value increases versus strip width increasing. When backup rollers diameter is set to be 1.64 m and strip width is 1.85 m, the error of strip profile calculated using the model of backup roller diameter effect rate reference value will be 3.55μm. Based on the results, reference values of roller diameter effect rate and six power polynomial fitting coefficients of modification coefficients were determined considering coherent parameters. The high precision model of backup roller diameter effect rate was established. When the model is used to predict strip profile, the accuracy is less than 5.0 μm.展开更多
Owing to the development of new products and higher requirement of product properties, the current existing induction heating technology of Baosteel can no longer satisfy the new requirements of the product line. Cont...Owing to the development of new products and higher requirement of product properties, the current existing induction heating technology of Baosteel can no longer satisfy the new requirements of the product line. Control of the induction heating temperature to an appropriate value is a key consideration in induction heating technology. To obtain acculturated temperatures, investigations were focused on the parameters of an induction heating system, including those of induction heating equipment and heating processes. In these investigations, computer simulation was used to model the induction heating process, followed by physical experimentation to verify and improve the simulation model; finally, optimized induction heating parameters were suggested. The use of computer simulations dramatically decreased physical experimental times, and the computed heating parameters were used to guide the physical experimentation and design of the product line ; this increased the efficiency of subsequent investigations. This study focuses on the development of induction heating technology in Baosteel, which includes the overall induction heating technology used in manufacturing backup rollers and in the thermomechanical control process.展开更多
基金the National Natu-ral Science Foundation of China,under the contract No.59995440the State Key Development Prograrmming Research under the contract No.G2000027208-4 the Natural Science Foundation ofLiaoning Province,under the contract No.2001101021.
文摘Software for calculating the strip profile in 4-high hot rolling mill was developed using influence coefficient method. Regularity of backup roller diameter effect rate was studied systematically using the software. The results show that backup roller diameter effect rates decrease versus the increase of strip width, increase significantly versus the increase of backup roller diameter and obscurely increase versus the increase of reduction. The difference between backup roller diameter effect rate and it is reference value increases versus strip width increasing. When backup rollers diameter is set to be 1.64 m and strip width is 1.85 m, the error of strip profile calculated using the model of backup roller diameter effect rate reference value will be 3.55μm. Based on the results, reference values of roller diameter effect rate and six power polynomial fitting coefficients of modification coefficients were determined considering coherent parameters. The high precision model of backup roller diameter effect rate was established. When the model is used to predict strip profile, the accuracy is less than 5.0 μm.
文摘Owing to the development of new products and higher requirement of product properties, the current existing induction heating technology of Baosteel can no longer satisfy the new requirements of the product line. Control of the induction heating temperature to an appropriate value is a key consideration in induction heating technology. To obtain acculturated temperatures, investigations were focused on the parameters of an induction heating system, including those of induction heating equipment and heating processes. In these investigations, computer simulation was used to model the induction heating process, followed by physical experimentation to verify and improve the simulation model; finally, optimized induction heating parameters were suggested. The use of computer simulations dramatically decreased physical experimental times, and the computed heating parameters were used to guide the physical experimentation and design of the product line ; this increased the efficiency of subsequent investigations. This study focuses on the development of induction heating technology in Baosteel, which includes the overall induction heating technology used in manufacturing backup rollers and in the thermomechanical control process.