Gleeble-3500 thermal simulator was applied to realize the rotary backward extrusion forming of Mg-13Gd-4Y-2Zn-0.5Zr(wt%)alloy at different circumferential strain rate from 0.009 s^(-1)to 0.027 s^(-1)at 400℃and the dy...Gleeble-3500 thermal simulator was applied to realize the rotary backward extrusion forming of Mg-13Gd-4Y-2Zn-0.5Zr(wt%)alloy at different circumferential strain rate from 0.009 s^(-1)to 0.027 s^(-1)at 400℃and the dynamic recrystallization mechanism and texture evolution were studied.The results show that the grain size of the alloy was obviously refined after rotary backward extrusion.As the circumferenlial strain rate increased,the dynamic recrystallization fraction gradually increased causing the grain size decreased and the distribution of microstructure became more uniform.At the same time,the texture of{0001},{10-10},{11-20}was weakened and the grain orientation distribution became more random.With the increase of circumferential strain rate,the discontinuous dynamic recrystallization mechanism became dominant,which promoted the weakening of texture and grain refinement of the alloy.展开更多
This study proposed an effective plastic deformation technique,rotating backward extrusion(RBE),for producing high performance AZ80 magnesium alloy cup-shaped pieces.The RBE process was carried on the Gleeble-3500 tes...This study proposed an effective plastic deformation technique,rotating backward extrusion(RBE),for producing high performance AZ80 magnesium alloy cup-shaped pieces.The RBE process was carried on the Gleeble-3500 test machine at 653 K,and the conventional backward extrusion(CBE)was also conducted for comparison.A detailed microstructure analysis was performed using the optical microscopy(OM)and electron back-scatter diffraction(EBSD).The results shown that the equivalent strain and deformation uniformity of the cup pieces could be substantially increased by the RBE process compared with the CBE process.Furthermore,the RBE process could significantly improve the grain refining capacity and the proportion of dynamic recrystallization(DRX),of which the maximum reduction of grain size was 88.60%,and the maximum increase of DRX proportion was 55.30%in the cup bottom.The main deformation mechanism of the RBE process was the discontinuous DRX(DDRX),while the continuous DRX(CDRX)was also occurred in the cup transition.Compared with the CBE sample,the texture of the cup bottom was weakened for the RBE sample.The microhardness value of the RBE sample was higher than that of the CBE sample,which can be attributed to the grain refinement strengthening.展开更多
Radially oriented Nd-Fe-B rings are prepared by backward extrusion of fine grained melt-spun powder. Melt- spun powder with the nominal composition of Nd30.5Febal.Co6.0Ga0.6A10.2B0.9 (wt%) is used as starting materi...Radially oriented Nd-Fe-B rings are prepared by backward extrusion of fine grained melt-spun powder. Melt- spun powder with the nominal composition of Nd30.5Febal.Co6.0Ga0.6A10.2B0.9 (wt%) is used as starting material. The effects of process variables, such as deformation temperature (Td), strain rate (ε) and height reduction (△h%), on the magnetic properties of the rings are investigated. A scanning electron microscope (SEM) equipped with an energy spectrum device is used to study the metallograph and microfracture of the extruded rings. The Br and (BH)max reach the optimum values at Td =800℃,ε= 0.01 mm/s, and △h% = 70%. It is found by SEM observations that the particle boundaries, which seemingly correspond to the interfaces of the starting melt-spun powders, emerge after the corrosion of metallography specimens. This is helpful for studying the effects of powder-powder interface on the local deformation and deformation homogeneity in the rings. For different spatial positions of the extruded rings, there are characteristic metallographies and microfractures. The upper end of the rings has the least deformation and worst texture, and therefore the worst magnetic properties. The magnetic properties in the radial direction increase slightly along the axis from the bottom to the middle, then steeply decrease at the upper end of the ring. The deformation and the formation-of-texturing processes are discussed. The deformation and the texturing formation of melt-spun Nd-Fe-B alloys probably involve grain boundary sliding and grain rotation, the solution-precipitation process and preferential growth of Nd2Fel4B nanograins along the easy growth a-axis.展开更多
Radially oriented Nd-Fe-B ring magnets were prepared by backward extrusion of MQ-C powder. The punch chamfer radius has a great impact on the microstructure and magnetic properties of the ring magnet. With the chamfer...Radially oriented Nd-Fe-B ring magnets were prepared by backward extrusion of MQ-C powder. The punch chamfer radius has a great impact on the microstructure and magnetic properties of the ring magnet. With the chamfer radius changing from 2, 5 to 8 mm, the cracks in the inner wall decrease obviously while the crystallographic alignment drops. Furthermore, the mechanism of caxis growth was suggested to be a combination of shear deformation in the corner and solution-precipitation under the stress parallel to radial direction. The alignment drops on the top of ring because the grains grow freely and some textured grains grow through nucleation and recrystallization. In the present work, the optimal punch chamfer radius is found to be 2 mm, and in this case, the remanence,coercivity, and maximum energy product of the ring magnet achieve 1.4 T, 670 kJám, and 342 kJám,respectively.展开更多
Magnesium cylindrical parts have relatively poor mechanical properties and distinct anisotropy of microstructure,which hinder their application as structural components.To improve the performance of WE71 cylindrical p...Magnesium cylindrical parts have relatively poor mechanical properties and distinct anisotropy of microstructure,which hinder their application as structural components.To improve the performance of WE71 cylindrical parts,multi-direction forging(MDF)was introduced before back extrusion,and the microstructure and mechanical properties were investigated.Results of microstructure show that the grain size in the outer of the cylindrical bottom is refined from 30.1 to 27.7μm,the micro structure is more uniform and the dislocation density is higher.The bimodal grain structure is formed in the outer of the cylindrical wall,which is ascribed to the formation of MgsRE phases along grain boundaries.These phases result in the Zener pinning effect on grain boundaries and the reduction of DRX volume fraction.The texture type of the cylindrical bottom is<0001>‖ED and the cylindrical wall is<1010>‖ED,and the maximum pole intensity is 1.986 and 1.664,respectively.Results of the tensile test at room temperature show that combined improved strength and ductility of the cylindrical part is attained after introducing the MDF process.The ultimate tensile strength(UTS),yield strength(YS)and elongation are279 MPa,185 MPa and 12%at the bottom and 299 MPa,212 MPa and 20%at the wall.展开更多
Mg–Zn–Ag alloys have been extensively studied in recent years for potential biodegradable implants due to their unique mechanical properties,biodegradability and biocompatibility.In the present study,Mg–3Zn-x Ag(w...Mg–Zn–Ag alloys have been extensively studied in recent years for potential biodegradable implants due to their unique mechanical properties,biodegradability and biocompatibility.In the present study,Mg–3Zn-x Ag(wt%,x=0.2,0.5 and0.8)alloys with single-phase crystal structure were prepared by backward extrusion at 340°C.The addition of Ag element into Mg–3Zn slightly influences the ultimate tensile strength and microstructure,but the elongation firstly increases from12%to 19.8%and then decreases from 19.8%to 9.9%with the increment of Ag concentration.The tensile yield strength,ultimate tensile strength and elongation of Mg–3Zn–0.2Ag alloy reach up to 142,234 MPa and 19.8%,respectively,which are the best mechanical performance of Mg–Zn–Ag alloys in the present work.The extruded Mg–3Zn–0.2Ag alloy also possesses the best corrosion behavior with the corresponding corrosion rate of 3.2 mm/year in immersion test,which could be explained by the single-phase and uniformly distributed grain structure,and the fewer twinning.展开更多
基金the National Natural Science Foundation of China(Grant No.51775520)the National Key Research and Development Plan(Grant No.2016YFB0301103-3).
文摘Gleeble-3500 thermal simulator was applied to realize the rotary backward extrusion forming of Mg-13Gd-4Y-2Zn-0.5Zr(wt%)alloy at different circumferential strain rate from 0.009 s^(-1)to 0.027 s^(-1)at 400℃and the dynamic recrystallization mechanism and texture evolution were studied.The results show that the grain size of the alloy was obviously refined after rotary backward extrusion.As the circumferenlial strain rate increased,the dynamic recrystallization fraction gradually increased causing the grain size decreased and the distribution of microstructure became more uniform.At the same time,the texture of{0001},{10-10},{11-20}was weakened and the grain orientation distribution became more random.With the increase of circumferential strain rate,the discontinuous dynamic recrystallization mechanism became dominant,which promoted the weakening of texture and grain refinement of the alloy.
基金financially supported by the National Natural Science Foundation of China(No.51775520)the National Key Research and Development Program(No.2016YFB0301103-3)+1 种基金the Key R&D program of Shanxi Province(International Cooperation)(No.201903D421036)the Scientific and Technological Innovation Programs of Higher Education Institutions in Shanxi(No.2018002)。
文摘This study proposed an effective plastic deformation technique,rotating backward extrusion(RBE),for producing high performance AZ80 magnesium alloy cup-shaped pieces.The RBE process was carried on the Gleeble-3500 test machine at 653 K,and the conventional backward extrusion(CBE)was also conducted for comparison.A detailed microstructure analysis was performed using the optical microscopy(OM)and electron back-scatter diffraction(EBSD).The results shown that the equivalent strain and deformation uniformity of the cup pieces could be substantially increased by the RBE process compared with the CBE process.Furthermore,the RBE process could significantly improve the grain refining capacity and the proportion of dynamic recrystallization(DRX),of which the maximum reduction of grain size was 88.60%,and the maximum increase of DRX proportion was 55.30%in the cup bottom.The main deformation mechanism of the RBE process was the discontinuous DRX(DDRX),while the continuous DRX(CDRX)was also occurred in the cup transition.Compared with the CBE sample,the texture of the cup bottom was weakened for the RBE sample.The microhardness value of the RBE sample was higher than that of the CBE sample,which can be attributed to the grain refinement strengthening.
基金supported by the National Natural Science Foundation of China (Grant Nos. 50804011 and 50931001)
文摘Radially oriented Nd-Fe-B rings are prepared by backward extrusion of fine grained melt-spun powder. Melt- spun powder with the nominal composition of Nd30.5Febal.Co6.0Ga0.6A10.2B0.9 (wt%) is used as starting material. The effects of process variables, such as deformation temperature (Td), strain rate (ε) and height reduction (△h%), on the magnetic properties of the rings are investigated. A scanning electron microscope (SEM) equipped with an energy spectrum device is used to study the metallograph and microfracture of the extruded rings. The Br and (BH)max reach the optimum values at Td =800℃,ε= 0.01 mm/s, and △h% = 70%. It is found by SEM observations that the particle boundaries, which seemingly correspond to the interfaces of the starting melt-spun powders, emerge after the corrosion of metallography specimens. This is helpful for studying the effects of powder-powder interface on the local deformation and deformation homogeneity in the rings. For different spatial positions of the extruded rings, there are characteristic metallographies and microfractures. The upper end of the rings has the least deformation and worst texture, and therefore the worst magnetic properties. The magnetic properties in the radial direction increase slightly along the axis from the bottom to the middle, then steeply decrease at the upper end of the ring. The deformation and the formation-of-texturing processes are discussed. The deformation and the texturing formation of melt-spun Nd-Fe-B alloys probably involve grain boundary sliding and grain rotation, the solution-precipitation process and preferential growth of Nd2Fel4B nanograins along the easy growth a-axis.
基金financially supported by the National High Technology Research and Development Program of China (No. 2011AA03A403)the National Natural Science Foundation of China (No. 51171122)the Sichuan Provence Science and Technology Support Program (Nos. 2011GZ0117 and 2013GZ0056)
文摘Radially oriented Nd-Fe-B ring magnets were prepared by backward extrusion of MQ-C powder. The punch chamfer radius has a great impact on the microstructure and magnetic properties of the ring magnet. With the chamfer radius changing from 2, 5 to 8 mm, the cracks in the inner wall decrease obviously while the crystallographic alignment drops. Furthermore, the mechanism of caxis growth was suggested to be a combination of shear deformation in the corner and solution-precipitation under the stress parallel to radial direction. The alignment drops on the top of ring because the grains grow freely and some textured grains grow through nucleation and recrystallization. In the present work, the optimal punch chamfer radius is found to be 2 mm, and in this case, the remanence,coercivity, and maximum energy product of the ring magnet achieve 1.4 T, 670 kJám, and 342 kJám,respectively.
基金Project supported by the General Program of National Natural Science Foundation of China(51871195,51501015)。
文摘Magnesium cylindrical parts have relatively poor mechanical properties and distinct anisotropy of microstructure,which hinder their application as structural components.To improve the performance of WE71 cylindrical parts,multi-direction forging(MDF)was introduced before back extrusion,and the microstructure and mechanical properties were investigated.Results of microstructure show that the grain size in the outer of the cylindrical bottom is refined from 30.1 to 27.7μm,the micro structure is more uniform and the dislocation density is higher.The bimodal grain structure is formed in the outer of the cylindrical wall,which is ascribed to the formation of MgsRE phases along grain boundaries.These phases result in the Zener pinning effect on grain boundaries and the reduction of DRX volume fraction.The texture type of the cylindrical bottom is<0001>‖ED and the cylindrical wall is<1010>‖ED,and the maximum pole intensity is 1.986 and 1.664,respectively.Results of the tensile test at room temperature show that combined improved strength and ductility of the cylindrical part is attained after introducing the MDF process.The ultimate tensile strength(UTS),yield strength(YS)and elongation are279 MPa,185 MPa and 12%at the bottom and 299 MPa,212 MPa and 20%at the wall.
基金supported by the National Natural Science Foundation of China (Nos. 51371046 and 51525101)the National Key Research and Development Program of China (No. 2016YFB0701202)the Fundamental Research Funds of the Central Universities (No. N141008001)
文摘Mg–Zn–Ag alloys have been extensively studied in recent years for potential biodegradable implants due to their unique mechanical properties,biodegradability and biocompatibility.In the present study,Mg–3Zn-x Ag(wt%,x=0.2,0.5 and0.8)alloys with single-phase crystal structure were prepared by backward extrusion at 340°C.The addition of Ag element into Mg–3Zn slightly influences the ultimate tensile strength and microstructure,but the elongation firstly increases from12%to 19.8%and then decreases from 19.8%to 9.9%with the increment of Ag concentration.The tensile yield strength,ultimate tensile strength and elongation of Mg–3Zn–0.2Ag alloy reach up to 142,234 MPa and 19.8%,respectively,which are the best mechanical performance of Mg–Zn–Ag alloys in the present work.The extruded Mg–3Zn–0.2Ag alloy also possesses the best corrosion behavior with the corresponding corrosion rate of 3.2 mm/year in immersion test,which could be explained by the single-phase and uniformly distributed grain structure,and the fewer twinning.