Evaluation and prediction of earth pressure balance shield performance in complex rock strata:A case study in Dalian,China

This research explores the potential for the evaluation and prediction of earth pressure balance shield performance based on a gray system model.The research focuses on a shield tunnel excavated for Metro Line 2 in Dalian,China.Due to the large error between the initial geological exploration data and real strata,the project construction is extremely difficult.In view of the current situation regarding the project,a quantitative method for evaluating the tunneling efficiency was proposed using cutterhead rotation(R),advance speed(S),total thrust(F)and torque(T).A total of 80 datasets with three input parameters and one output variable(F or T)were collected from this project,and a prediction framework based gray system model was established.Based on the prediction model,five prediction schemes were set up.Through error analysis,the optimal prediction scheme was obtained from the five schemes.The parametric investigation performed indicates that the relationships between F and the three input variables in the gray system model harmonize with the theoretical explanation.The case shows that the shield tunneling performance and efficiency are improved by the tunneling parameter prediction model based on the gray system model.

Discrete element simulation of mechanical characteristic of conditioned sands in earth pressure balance shield tunneling

The discrete element method (DEM) was used to simulate the flow characteristic and strength characteristic of the conditioned sands in the earth pressure balance (EPB) tunneling. In the laboratory the conditioned sands were reproduced and the slump test and the direct shear test of the conditioned sands were implemented. A DEM equivalent model that can simulate the macro mechanical characteristic of the conditioned sands was proposed,and the corresponding numerical models of the slump test and the shear test were established. By selecting proper DEM model parameters,the errors of the slump values between the simulation results and the test results are in the range of 10.3%-14.3%,and the error of the curves between the shear displacement and the shear stress calculated with the DEM simulation is 4.68%-16.5% compared with that of the laboratory direct shear test. This illustrates that the proposed DEM equivalent model can approximately simulate the mechanical characteristics of the conditioned sands,which provides the basis for further simulation of the interaction between the conditioned soil and the chamber pressure system of the EPB machine.

Feasibility study of tar sands conditioning for earth pressure balance tunnelling

This paper presents the results of laboratory test on the feasibility of soil conditioning for earth pressurebalance （EPB） excavation in a tar sand, which is a natural material never studied in this respect. Thelaboratory test performed is based on a procedure and methods used in previous studies with differenttypes of soils, but for this special complex material, additional tests are also conducted to verify particularproperties of the tar sands, such as the tilt test and vane shear test usually used in cohesive materials, anda direct shear test. The laboratory test proves that the test procedure is applicable also to this type of soiland the conditioned material can be considered suitable for EPB excavations, although it is necessary touse a certain percentage of fine elements （filler） to create a material suitable to be mixed with foam. Thetest results show that the conditioned material fulfils the required standard for an EPB application.

Optimal arrangement for pressure measurement points in working chamber of earth pressure balance shield

In order to exactly provide scientific basis for pressure dynamic balance control of working chamber of earth pressure balance shield (EPBS),study on optimal arrangement of pressure measurement points in working chamber was conducted. Based on mathematical description of optimal arrangement for pressure measurement points,fuzzy clustering analysis and discriminant analysis were used to divide pressure regions of nodes on bulkhead. Finally,the selection method of optimal measurement points was proposed,and by selecting d6.28 m EPBS as study object,the case study was conducted. By contrast,based on optimal arrangement scheme of pressure measurement points,through adopting weighted algorithm,the absolute error mean of equivalent pressure of working chamber is the smallest. In addition,pressure curve of optimal arrangement points presents parabola,and it can show the state of pressure distribution on bulkhead truly. It is concluded that the optimal arrangement method of pressure measurement points in working chamber is effective and feasible,and the method can provide basis for realizing high precision pressure control of EPBS.

Modeling approaches to pressure balance dynamic system in shield tunneling

In order to deal with modeling problem of a pressure balance system with time-delay, nonlinear, time-varying and uncertain characteristics, an intelligent modeling procedure is proposed, which is based on artificial neural network(ANN) and input-output data of the system during shield tunneling and can overcome the precision problem in mechanistic modeling(MM) approach. The computational results show that the training algorithm with Gauss-Newton optimization has fast convergent speed. The experimental investigation indicates that, compared with mechanistic modeling approach, intelligent modeling procedure can obviously increase the precision in both soil pressure fitting and forecasting period. The effectiveness and accuracy of proposed intelligent modeling procedure are verified in laboratory tests.

Experimental study on workability and permeability of sandy soils conditioned with thickened foam

Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this study,a novel thickened foaming agent suitable for EPB shield tunnelling in water-rich sandy strata is developed.In contrast to conventional foam-conditioned sands,the thickened foam-conditioned sand has a low permeability due to the consistent filling of soil pores with the thickened foam,and the initial permeability coefficient decreases by approximately two orders of magnitude.It also exhibits a suitable workability,which is attributed to the enhanced capability of the thickened foam to condition sandy soils.In addition,the effect of concentration on the stability of the foam is explained by the Gibbs-Marangoni effect,and conditioning mechanisms for the thickened foam on sands are discussed from the evolution of foam bubbles.

Cyclic moving average control approach to cylinder pressure and its experimental validation

Cyclic variability is a factor adversely affecting engine performance. In this paper a cyclic moving average regulation approach to cylinder pressure at top dead center （TDC） is proposed, where the ignition time is adopted as the control input. The dynamics from ignition time to the moving average index is described by ARMA model. With this model, a one-step ahead prediction-based minimum variance controller （MVC） is developed for regulation. The performance of the proposed controller is illustrated by experiments with a commercial car engine and experimental results show that the controller has a reliable effect on index regulation when the engine works under different fuel injection strategies, load changing and throttle opening disturbance.

Practical application of pressure regulating technology for fire district in Meiyukou Coal Mine

Based on the simulated laboratory experiment of pressure balance for fire ex- tinguishing,the pressure regulating technology was summarized for the fire district in Meiyukou Coal Mine.The technology includes three measures for air pressure regulation, namely applying the pressure regulating chamber to balance the air pressure of fire district, increasing the air pressure of the working face,and filling the ground surface fractures.A good effect was obtained to prevent and extinguish the fire.When the measures fail to in- crease the pressure of working face or to regulate that of air chamber,the measure to fill the ground surface fractures will play an important role.

COMPUTER SIMULATION OF VENTILATION PRESSURE BALANCING FOR THE PREVENTION OF SPONTANEOUS COMBUSTION IN MINES

Qualitative analysis plus trial and error method are still the routine to achieve ventilation pressure balancing. These methods may cause large errors in pressure balancing so that sometimes the spontaneous combustion can not be extinguished effectively. This paper introduces a quantitative analysis of pressure balancing for different causes of ventilation networks and develops a computer program (SPFPB) specifically written for pressure balancing between faces and connected gobs. It allows a user to choose different metheds to meet his various needs and the underground conditions. The different balancing results are compared, and the proper locations and sizes of the control devices are recommended.

Analysis of the overall pressure balance loop for a methanol-to-olefins dual fluidized bed reactor-regenerator

Development of a comprehensive reactor model is of paramount importance for design and scale-up of methanol-to-olefins (MTO) process in a dual fluidized bed reactor (DFB). These models must integrate suitable reaction kinetic expressions with hydrodynamic models properly descriptive of gas-solid contact in fluidized bed reactors. In this modeling study, our previously developed kinetic models of MTO fluidized bed reactor and regenerator are coupled with overall mass, energy and pressure balances to ensure smooth circulation of catalyst particles between the two fluidized beds. This integrated model was then applied to determine geometric dimensions of a demo-scale MTO DFB configuration and to obtain the mass distribution of catalyst particles throughout the entire system including the pipes connecting the two reactors. Our model is capable of being integrated into simulation software such as Aspen Plus for plant-wide optimization and scale-up studies.

Soft ground tunnel lithology classification using clustering-guided light gradient boosting machine

During tunnel boring machine(TBM)excavation,lithology identification is an important issue to understand tunnelling performance and avoid time-consuming excavation.However,site investigation generally lacks ground samples and the information is subjective,heterogeneous,and imbalanced due to mixed ground conditions.In this study,an unsupervised(K-means)and synthetic minority oversampling technique(SMOTE)-guided light-gradient boosting machine(LightGBM)classifier is proposed to identify the soft ground tunnel classification and determine the imbalanced issue of tunnelling data.During the tunnel excavation,an earth pressure balance(EPB)TBM recorded 18 different operational parameters along with the three main tunnel lithologies.The proposed model is applied using Python low-code PyCaret library.Next,four decision tree-based classifiers were obtained in a short time period with automatic hyperparameter tuning to determine the best model for clustering-guided SMOTE application.In addition,the Shapley additive explanation(SHAP)was implemented to avoid the model black box problem.The proposed model was evaluated using different metrics such as accuracy,F1 score,precision,recall,and receiver operating characteristics(ROC)curve to obtain a reasonable outcome for the minority class.It shows that the proposed model can provide significant tunnel lithology identification based on the operational parameters of EPB-TBM.The proposed method can be applied to heterogeneous tunnel formations with several TBM operational parameters to describe the tunnel lithologies for efficient tunnelling.

Real-time analysis and prediction of shield cutterhead torque using optimized gated recurrent unit neural network

An accurate prediction of earth pressure balance(EPB)shield moving performance is important to ensure the safety tunnel excavation.A hybrid model is developed based on the particle swarm optimization(PSO)and gated recurrent unit(GRU)neural network.PSO is utilized to assign the optimal hyperparameters of GRU neural network.There are mainly four steps:data collection and processing,hybrid model establishment,model performance evaluation and correlation analysis.The developed model provides an alternative to tackle with time-series data of tunnel project.Apart from that,a novel framework about model application is performed to provide guidelines in practice.A tunnel project is utilized to evaluate the performance of proposed hybrid model.Results indicate that geological and construction variables are significant to the model performance.Correlation analysis shows that construction variables(main thrust and foam liquid volume)display the highest correlation with the cutterhead torque(CHT).This work provides a feasible and applicable alternative way to estimate the performance of shield tunneling.

Mechanized Tunneling in Soft Soils： Choice of Excavation Mode and Application of Soil-Conditioning Additives in Glacial Deposits

The history of the formation of the alpine region is affected by the activities of the glaciers, which have a strong influence on underground works in this area. Mechanized tunneling must adapt to the presence of sound and altered rock, as well as to inhomogeneous soil layers that range from permeable gravel to soft clay sediments along the same tunnel. This article focuses on past experiences with tunnel-boring machines （TBMs） in Switzerland, and specifically on the aspects of soil conditioning during a passage through inhomogeneous soft soils. Most tunnels in the past were drilled using the slurry mode （SM）, in which the application of different additives was mainly limited to difficult zones of high permeability and stoppages for tool change and modification. For drillings with the less common earth pressure balanced mode （EPBM）, continuous foam conditioning and the additional use of polymer and bentonite have proven to be successful. The use of conditioning additives led to new challenges during separation of the slurries （for SM） and disposal of the excavated soil （for EPBM）. If the disposal of chemically treated soft soil mate- rial from the earth pressure balanced （EPB） drive in a manner that is compliant with environmental legislation is considered early on in the design and evaluation of the excavation mode, the EPBM can be beneficial for tunnels bored in glacial deposits.

Deviation correction strategy for the earth pressure balance shield based on shield–soil interactions

The control system presently used in shield posture rectification is based on driver experience,which is marginally reliable.The study of the related theory is flawed.Therefore,a decision-making approach for the deviation correction trajectory and posture rectification load for an earth pressure balance(EPB)shield is proposed.A calculation model of posture rectification load of an EPB shield is developed by considering the interactions among the cutter head,shield shell,and ground.The additional position change during the shield attitude correction is highlighted.The posture rectification loads and shield behaviors results can be solved by the proposed method.The influences of the stratum distribution(i.e.,bedrock height in the upper-soft and lower-hard strata)on shield behaviors and posture rectification loads are analyzed.Results indicated that the increase of pitch angle in the upper-soft and lower-hard strata causes a sharp rise in vertical displacement.The bedrock height increases the magnitudes of the required posture rectification moments when hr/D>0.5.For a tunnel with hr/D≤0.5,the variation of hr/D has little effect on the posture rectification moments.Finally,the posture rectifying curves based on the theoretical model are compared with the target ones based on the double circular arc interpolation method.The required results can be obtained regardless of the soil–rock compound stratum distribution.The maximum rectification moment in the rock layer is almost 12.6 times that in the soil layer.Overall,this study provides a valuable reference for moment determination and the trajectory prediction of posture rectification in compound strata.

CFD simulation of spontaneous coal combustion in irregular patterns of goaf with multiple points of leaking air

Based on the non-linear air leakage seepage equation for an anisotropic porous medium, on the seepage diffusion equation of multicomponent gas and on the seepage synthetic heat transfer equation of a porous medium, the numerical model for field flow problems of irregular patterns of a goaf with multiple points of leaking air is established and simultaneously solved by the upwind mode finite element method (G3 computer program). According to the complexity of irregular patterns of a goaf with multiple points of leaking air, the flow pattern in a large area of such a goaf and the variation in gases of methane, oxygen and CO and in temperature are theoretically described. In the calculation, the goaf is regarded as a caving anisotropic medium and the coupling effect of methane effusion on spontaneous combustion is considered. The simulation results agree well with practical experience. In addition, the spontaneous combustion process is also simulated, indicating that 1) the spontaneous combustion often takes place near the area where fresh air leaks in and 2) the fire sources can be classified into static and dynamic zones. Therefore, in practical fire preventing and extinguishing, we should clearly distinguish the upstream air leaking points from the downstream ones in order to take proper measures for leakage stopping.

Study of Pressure Balance for Press-Pack IGBTs and Its Influence on Temperature Distribution

Pressure balance is a key technology for Press-Pack IGBT packaging,and is studied in this paper with its influence on the temperature distribution discussed in further when the device is turned on.By establishing the physical model of the Press-Pack IGBT device in the finite element simulation software,the influence of the internal flatness condition on the pressure balance is analyzed,and the variation of the average pressure difference with the flatness in different parallel scale of the chips is obtained.The thermal contact resistance and the electrical contact resistance parameters,which are dependent on the pressure,are then imported to perform the multi-field coupling,further investigating the effect of different pressure distributions on temperature distribution.The junction-case thermal resistance of the device with different flatness is compared experimentally.The results have demonstrated the influence of the flatness on the thermal resistance of the Press-Pack IGBT device.

Influence of Air Staging on the Operation Characteristics of the CFB System

To guide the application of gasification agent staging in circulating fluidized bed(CFB)gasifiers,a cold model test was implemented to study the effects of air staging on the operation of the CFB system.The results show that the re-entrainment of the solid in the downward solid flow by the secondary air jet reduces the back-mixing of solid into the dense phase zone and increases the total entrainment rate.The uniformity of axial solid holdup profile in the riser is improved by air staging.With increasing secondary air ratio,the solid concentration in the dense and dilute phase zones increases because the solid in the standpipe is transferred into the riser.After air staging,the pressure drop of the cyclone significantly increases,which results from the disturbance of the inside flow field and the increase in inlet solid concentration.Within the experimental range,the failure of the system appears as gas leakage in the standpipe.This failure can be understood as the mismatch of the mass balance and pressure balance of the system after air staging.Therefore,the results also provide guidance for the matching design of key components for the implementation of gasification agent staging.

Surface settlements induced by twin tunneling in silty sand

Surface settlements caused by twin tunneling are a major interest in underground space engineering.Most prevailing studies have investigated the surface settlements observed over twin tunnels constructed in clay.Yet,less attention is given to the twin tunnels exca-vated in silty sand,which is the focus of this study.A comprehensive field monitoring scheme was designed in the Hangzhou metro line six project to measure the surface settlements during twin tunneling by adopting earth pressure balance shields.The influence of four shield operational parameters,namely,face pressure,tail grouting pressure,penetration rate,and pitching angle on the surface settle-ments due to twin tunneling are explored.In general,the total settlement profiles observed over twin tunnels follow an inverted bimodal shape.The post-settlement observed over the 1^(st)tunnel due to the 2^(nd)tunnel excavation is non-trivial when the twin tunnels are spaced closely.Low face pressure and tail grouting pressure can induce excessive peak surface settlements during twin tunneling in silty sand.

Influence factors and calculation model of the adhesion strength of clayey soil for EPB shield tunnelling

When earth pressure balance (EPB) shield tunnels are constructed through clayey ground, the soil adheres to the cutter, cutterheadand chamber bulkhead due to the high adhesion strength between the steel and the clay, thus clogging the shield. To investigatethe influence of different factors on the adhesion strength, this study used montmorillonite, kaolin and mixtures of the two as testsoils. The adhesion strength between the steel and clay is determined with a customized rotary shear apparatus. The results showthat when the consistency index of the soil specimen is less than 1, the adhesion strength between the steel and clay increaseswith the consistency index. As the consistency index decreases, the effect of the normal pressure on the adhesion strength graduallyweakened. As the contact angle of the shear plate increases, thus reducing the hydrophilicity, the adhesion strength decreases. Whenthe soil specimens with different plasticity index values have the same consistency index value, the adhesion strengths are similar.The adhesion strength increases gradually with increasing surface roughness. Based on grey incidence analysis, the order of thefactors affecting the adhesion strength is as follows: normal pressure > consistency index > contact angle > plasticity index ≈ surfaceroughness. The normal pressure, consistency index and contact angle all have important effects on the adhesion strength betweensteel and clay. However, because there are no large differences in the contact angle among the metal materials, the approximateadhesion strength can be calculated by considering the effects of only the normal pressure and consistency index. Themeasures thatare effective for preventing EPB shield clogging are increasing the soil softness and decreasing the hydrophilicity of the cutterheadby applying new materials for the cutters and cutterhead.