ANALYSIS OF MECHANICS IN BALL SPINNING OF THIN-WALLED TUBE

Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties. On the basis of plastic mechanics, by simplifying ball spinning of thin-walled tube as plane strain problem, slab method is used for the purpose of calculating the contact deformation pressure. The spinning force components, the torsional moment, the deformation power and the deformation work are calculated further as well. The influence of the two important process parameters such as the feed ratio and the ball diameter on the spinning force components is analyzed in order to further control the spinning force components by regulating the two process variables during the ball spinning process. The stress and strain state in deformable zone as well as mechanics boundary conditions in ball spinning are obtained. The effect of the three spinning force components on the formability of the spun part is analyzed and validated through the ball spinning experiments. The theoretical and experimental results show that the radial spinning component plays a significant role in ball spinning of thin-walled tube, and the mechanics situation in backward ball spinning contributes to enhancing the plasticity of the metal material, but that in forward ball spinning contributes to advancing the axial flow of the metal material.

Selection of Parameters in Ball-Spinning

Nowadays, with the development of spinning processes, more and more systematic research about spinning parameters has been published. Based on these results, a routing about how to select spinning parameters has been gradually formed. However, ball spinning, due to its own features plus research lack, is stili unclear about its parameter selections. In addition, some manufacture-enterprises only notice the use of this technique whereas ignore the theory creation. The optimal parameters about the ball spinning although have been released from these enterprises but in fact not a helpful theory for other researchers and producers. Focus on selecting the parameters based on the trial-and-error, this article has carried a series of experiments to study the influence on the spinning working course from those parameters, especially the peeling phenomena, and the tube diameter bulging. An optimal graph of the vvorking angle, the axial feeding rate, and the acceptable vvorking course is put forward. Additionally, based on the theory of the minimal reduction rate, the selection of the bail diameter is finally described. Thus, it has given the rules to get the proper parameters in ball spinning.

Spinning Deformation Criteria of Thin-walled Tubular Part with Longitudinal Inner Ribs

As a successive and local plastic deformation process, backward ball spinning was applied for the purpose of prodacing thin-walled tubular parts with longitudinal inner ribs. According to the local plastic deformation theoo,, the application of yield criterion to the spinning process and the influence of the radial spinning force component on the formability of inner ribs were analyzed. Based on yield criterion and plastic mechanics, the stable flow rule of metal material and forming criteria of the inner ribs were obtained aad conformed to the experimental results so as to contribute greatly to improving the ball spinning process and optimizing the process variables, such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank, which have a significant influenee on the formability of the inner ribs. The knowledge of the influence of the process variables such as the diameter of ball, the reduction in a pass and the wall thickness of tubular blank on the spinning process is essential to preventing the quality defects of the spun parts and obtaining the desired spun parts.

Deformation Mechanism of Hot Spinning of NiTi Shape Memory Alloy Tube Based on FEM

As a successively and locally plastic deformation process, ball spinning is applied to manufacturing thin-walled Nickel-Titanium shape memory alloy （NiTi SMA） tube at high temperature. NiTi SMA tube blank belongs to the as-cast state which consists of a lot of dendritic grains and a few equiaxed grains. The compression tests of NiTi SMA were carried out at various strain rates at high temperature in order to obtain the constitutive model of NiTi SMA. Because NiTi SMA is sensitive to the strain rates at high temperature, rigid-viscoplastic finite element method （FEM） is used to simulate ball spinning of thin-walled NiTi SMA tube in order to analyze the deformation behavior of ball spinning of NiTi SMA tube. Stress fields, strain fields as well as velocity fields is obtained by means of rigid-viscoplastic FEM, which lays the profound foundations for studying the metal flow rule in ball spinning and forming perfect spun NiTi SMA tube.

A comparison study of hydrogen storage performances of SmMg_(11)Ni alloys prepared by melt spinning and ball milling

The melt spinning（MS） and ball milling（BM） technologies are thought to be efficient to prepare nanostructured Mg and Mg-based alloys for improving their hydrogen storage performances. In this paper, two technologies, viz. melt spinning and ball milling, were employed to fabricate the SmMg_（11）Ni alloy. The structure and hydrogen storage performance of these two kinds of alloys were researched in detail. The results reveal that the as-spun and milled alloys both contain nanocrystalline and amorphous structures. By means of the measurement of PCT curves, the thermodynamic parameters of the alloys prepared by MS and BM are ΔN_（Ms）（des） = 82.51 kJ/mol and ΔH_（BM）（des） = 81.68 kJ/mol, respectively, viz.ΔH_（MS）（des） 〉 ΔH_（BM）（des）. The as-milled alloy shows a larger hydrogen absorption capacity as compared with the as-spun one. The as-milled alloy exhibits lower onset hydrogen desorption temperature than the as-spun one. As to the as-milled and spun alloys, the onset hydrogen desorption temperatures are557.6 and 565.3 K, respectively. Additionally, the as-milled alloy shows a superior hydrogen desorption property than the as-spun one. On the basis of time that required by desorbing hydrogen of 3 wt% H_2, the as-milled alloy needs 1488.574,390 and 192 s corresponding to hydrogen desorption temperatures 593,613,633 and 653 K, while the as-spun alloy needs 3600,1020,778 and 306 s corresponding to the same temperatures. The dehydrogenation activation energies of the as-milled and spun alloys are 100.31 and105.56 kJ/mol, respectively, the difference of which is responsible for the much faster dehydriding rate of the as-milled alloy.