Design and additive manufacturing of bionic hybrid structure inspired by cuttlebone to achieve superior mechanical properties and shape memory function

Lightweight porous materials with high load-bearing,damage tolerance and energy absorption(EA)as well as intelligence of shape recovery after material deformation are beneficial and critical for many applications,e.g.aerospace,automobiles,electronics,etc.Cuttlebone produced in the cuttlefish has evolved vertical walls with the optimal corrugation gradient,enabling stress homogenization,significant load bearing,and damage tolerance to protect the organism from high external pressures in the deep sea.This work illustrated that the complex hybrid wave shape in cuttlebone walls,becoming more tortuous from bottom to top,creates a lightweight,load-bearing structure with progressive failure.By mimicking the cuttlebone,a novel bionic hybrid structure(BHS)was proposed,and as a comparison,a regular corrugated structure and a straight wall structure were designed.Three types of designed structures have been successfully manufactured by laser powder bed fusion(LPBF)with NiTi powder.The LPBF-processed BHS exhibited a total porosity of 0.042% and a good dimensional accuracy with a peak deviation of 17.4μm.Microstructural analysis indicated that the LPBF-processed BHS had a strong(001)crystallographic orientation and an average size of 9.85μm.Mechanical analysis revealed the LPBF-processed BHS could withstand over 25000 times its weight without significant deformation and had the highest specific EA value(5.32 J·g^(−1))due to the absence of stress concentration and progressive wall failure during compression.Cyclic compression testing showed that LPBF-processed BHS possessed superior viscoelastic and elasticity energy dissipation capacity.Importantly,the uniform reversible phase transition from martensite to austenite in the walls enables the structure to largely recover its pre-deformation shape when heated(over 99% recovery rate).These design strategies can serve as valuable references for the development of intelligent components that possess high mechanical efficiency and shape memory capabilities.

Study on jet formation behavior and optimization of trunconical hypercumulation shaped charge structure

Combining the methods of theoretical,numerical and experimental,this research focuses on the jet formation behavior and optimization of trunconical hypercumulation shaped charge structure.With the three-stage division,formation theory of trunconical hypercumulation shaped charge jet is established based on micro element method.By dimensional analysis,main control parameters are identified and their effect on jet formation are analyzed.Through numerical modelling and orthogonal optimization method,influence of the factors and their levels over the indicators of jet tip velocity and jet length as well as order of the significance of each factor and level are obtained.Penetration experiments of trunconical hypercumulation shaped charge based on the orthogonal optimization reveals its advantage over traditional conical shaped charge structure,and finally determines the optimal influence factor level combination.The research and results would provide useful guide for the design and application of trunconical hypercumulation shaped charge structure.

Influence of a liquid-filled compartment structure on the incoming shaped charge jet stability

Liquid-filled compartment structure consists of a bulk steel plate with matrix blind holes which are filled with liquid and a steel front plate to seal up the liquid with rings and bolts.The liquid-filled compartment structure can resist the shaped charge warhead effectively.This paper presents experimental and theoretical investigations of the penetration ability of the residual shaped charge jet emerging from the liquid-filled compartment structure after the penetration process at different impact angles.On the basis of shock wave propagation theory,the influence of the liquid-filled compartment structure on jet stability is analysed.The interferences of the liquid backflow caused by a reflected shock wave and a back plate on jet stability under different impact angles are also examined.In addition,the range of the disturbed velocity segments of the jet at different impact angles and the penetration ability of the residual jet are obtained.A theoretical model is validated against the experimental penetration depths.

Study on liquid-filled structure target with shaped charge vertical penetration

Based on the characteristic expanded hole of a shaped charge jet(SCJ) for target penetration and the reflow characteristics of liquids,the liquid-filled structure of a target disturbs the stability of the SCJ acquired in two independent parts.The interference jet speed interval,the escape jet speed interval,and the surplus depth are calculated on the basis of the virtual origin theory.The experimental results,including the velocity of the escaped jet tip and the surplus depth of penetration,are consistent with the theoretical results.Experiments show that the theory can describe the interaction process of the target with a shaped charge jet.

Influence of shaped charge structure parameters on the formation of linear explosively formed projectiles

The research of LEFP(linear explosive forming projectile)is of great value to the development of new warhead due to its excellent performance.To further improve the damage ability of the shaped charge warhead,a special shell overhanging structure was designed to increase the charge based on the traditional spherical charge,in which case the crushing energy of LEFP could be guaranteed.LS-DYNA was used to simulate different charge structures obtained by changing the number of detonation points,the length of shell platform,the radius of curvature and the thickness of liner.The RSM(response surface model)between the molding parameters of LEFP and the structural parameters of charge was established.Based on RSM model,the structure of shaped charge was optimized by using multi-objective genetic algorithm.Meanwhile,the formation process of jet was analyzed by pulsed X-ray photography.The results show that the velocity,length-diameter ratio and specific kinetic energy of the LEFP were closely related to the structural parameters of the shaped charge.After the optimization of charge structure,the forming effect and penetration ability of LEPP had been significantly improved.The experimental data of jet velocity and length were consistent with the numerical results,which verifies the reliability of the numerical results.

Structure Design of Shaped Charge for Requirements of Concrete Crater Diameter

When shaped charge penetrats into concrete,crater diameter must meet certain requirements.By using theories of shaped jet formation and crater diameter growth during jet penetrating concrete,we revealed the thresholds of the velocity and diameter of jet head,and therefore obtained the related structure parameters of top liner,so that shaped charge structure was developed.We built a?60mm copper liner and a?142mm Ti-alloy liner which followed the rules of 0.6cal and 0.7cal in-crater diameter.respectively.X-ray experiment and penetration test results showed that the parameters of jet head were consistent with the results of theoretical analysis.The in-crater diameter of?60mm shaped charge reached 36 mm,and the?142mm one reached 100 mm.They both met the design requirements.

THE METALLOGENIC STRUCTURE OF VEIN-SHAPED LEAD-ZINCDEPOSIT IN HENGSHANLING-SHEXINGPING,CHENZHOU,HUNAN

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Investigation of Tree Structure Parameters of High-quality and High-yielding Y-shaped Pear Orchards

In order to study reasonable tree structure parameters of Y-shaped pear orchards in natural conditions and at management technical level of Tai'an area, the tree structure and population structure of high-quality and high-yielding Y-shaped pear orchards were investigated. The results showed that when the yield of Y-shaped 'Oshu' was 2 550 kg/667 m^2 in the early fully fruiting period, the quantity of the branches per 667 m^2 was about 54 000, and the number of short branches was the largest, accounting for 80.1% of total number of branches, followed by middle branches, long branches and developmental branches. As the yield of Y-shaped 'Qiuyue' was 2 875 kg/667 m^2 in the early fully fruiting period, the quantity of the branches per 667 m^2 was 51 000, and the number of short branches was the largest, accounting for 75.6% of total number of branches, followed by middle branches, long branches and developmental branches. When the yield of Y-shaped 'Niitaka' was 3 000 kg/667 m^2 in the early fully fruiting period, the quantity of the branches per 667 m^2 was 43 000, and the number of short branches was the largest, accounting for 82.0% of total number of branches, followed by long branches, middle branches and developmental branches.

INTEGRATION SHAPE AND SIZING OPTIMIZATION OF COMPOSITE WING STRUCTURE BASED ON RESPONSE SURFACE METHOD

An effective optimization method for the shape/sizing design of composite wing structures is presented with satisfying weight-cutting results. After decoupling, a kind of two-layer cycled optimization strategy suitable for these integrated shape/sizing optimization is obtained. The uniform design method is used to provide sample points, and approximation models for shape design variables. And the results of sizing optimization are construct- ed with the quadratic response surface method （QRSM）. The complex method based on QRSM is used to opti- mize the shape design variables and the criteria method is adopted to optimize the sizing design variables. Compared with the conventional method, the proposed algorithm is more effective and feasible for solving complex composite optimization problems and has good efficiency in weight cutting.

Effect of Inter Stock ‘Zhong ai 1hao'on the Structure of Spindle-shaped 'Huangguan' Pear Trees

In order to investigate the effect of dwarfing inter stock on the structure of pear trees,investigations were made to the tree and group structure of the 4-year-old spindle-shaped‘Huangguan'pear grafted with vigorous stock( Pyrus betulaefolia stock) and that grafted with the dwarfing inter stock‘Zhong ai 1 hao'( P. betulaefolia rootstock). The results showed that the 4-year-old‘Huangguan'pear trees grafted with the dwarfing inter stock‘ Zhong ai 1 hao'were 2. 87 m high on average,with 70. 70% of short braches,converted into 21 016. 0 branches per 667 m^2,840. 64 m^2 of leaf area per 667 m^2 with the leaf area coefficient of 1. 75.On the other hand,for the‘Huangguan'trees grafted with vigorous stocks,the average tree height was 3. 17 m,and the short branch proportion was 63. 20%,converted into 15 806. 4 branches per 667 m^2,719. 28 m^2 of leaf area per 667 m^2 with the leaf area coefficient of 1. 55. Therefore,the use of dwarfing inter stock‘Zhong ai 1 hao'had significant dwarfing effect on‘Huangguan'pear trees,which also showed significant yield increasing effect.

Analysis on the Composition and Structure of Branches of Two Kinds of Tree Shapes in Korla Fragrant Pear

ObjectiveThe thesis aims at investigating the distribution and structural characteristics of various branches in canopy of Korla fragrant pear. MethodStatistic work and analysis were conducted on the numbers and distribution characteristics of various branches in each cubic lattice by using the canopy cellular method. ResultThe results showed that： The total number of scaffold branches of evacuation layered tree shape was 97, which mainly distributed in the lower layer and middle part of the canopy; the total number of scaffold branches of open-center tree shape was 94, which mainly distributed in the lower layer and middle part of the canopy. The total number of annual branches of evacuation layered tree shape was 3 920, which mainly distributed in the middle layer and outer part of the canopy; and the total number of annual branches of the open-center tree shape was 3 183, which mainly distributed in middle layer and outer part of the canopy. The total number of perennial branches of evacuation layered tree shape was 2 184, which mainly distributed in lower layer and outer part of the canopy; the total number of perennial branches of open-center tree shape was 1 444, which mainly distributed in middle layer and outer part of the canopy. ConclusionThe total number and the distribution positions of scaffold branches in the canopy of each tree shape were basically the same. The total numbers of annual branches of the two kinds of tree shapes were different, but the distribution positions were basically the same. The total numbers and the distribution positions of perennial branches in the canopy of the two kinds of tree shapes were different.

Formation Mechanism of the Ring-shaped Structure of Plasma Bullet

The formation of plasma bullets’ring-shaped structure in atmospheric pressure helium is analyzed by using a coupled fluid model.The model consists of a two-dimension neutral gas flow module and a one-dimension plasma dynamics module.The obtained radial distributions of the electron’s number density and the nitrogen’s metastable number density have different structures under different types of reactions or air contents in the model.It shows that total electron impact ionization plays an important role in sustaining the discharge,and together with Penning process,they lead to the shifted-off structure of electron number density.Meanwhile,the ring structure of plasma bullets forms mainly due to the excitation reaction of nitrogen molecule on air contents.

An Improved Parameters Extraction Method for Dumbbell-Shaped Defected Ground Structure

The paper presents an improved equivalent circuit parameters extraction method for the dumbbell-shaped defected ground structure (DGS). The new extraction parameters equations are obtained in closed-form expressions, which contain S11 and S21. The DGS unit with center frequency of 5 GHz is designed and fabricated on a TLX substrate with thickness of 1 mm and dielectric constant of 2.55. The circuit simulated results are in good agreement with the measured results. This parameters extraction method can be widely used for the design and analysis of DGS .

Meso-mechanical analyses of shape memory alloy wires reinforced smart structures with damages

The thermo-mechanical behaviors of shape memory alloy (SMA) wires reinforced smart structures with damages are analyzed through variational principle and meso-mechanical method.A governing equation on the structure is derived.Mathematical expressions on meso-displacement field,stress-strain field of typical element with damages are presented.A failure criterion for interface failure between SMA wires and matrix is established under two kinds of actuation which are dead-load and temperature,where the temperature is included in effective free restoring strain.In addition,there are some other composing factors in the failure criterion such as interface properties,thermodynamical properties of SMA,initial debonding length L-l,etc.The results are significant to understand structural strength self-adaptive control and failure mechanism of SMA wires reinforced smart structures with damages,and provide a theoretical foundation for further study on the integrity of SMA smart structures.

Effect of the L-D_(1)alleles on leaf morphology,canopy structure and photosynthetic productivity in upland cotton(Gossypium hirsutum L.)

One of the most important objectives for breeders is to develop high-yield cultivars.The increase in crop yield has met with bottlenecks after the first green revolution,and more recent efforts have been focusing on achieving high photosynthetic efficiency traits in order to enhance the yield.Leaf shape is a significant agronomic trait of upland cotton that affects plant and canopy architecture,yield,and other production attributes.The major leaf shape types,including normal,sub-okra,okra,and super-okra,with varying levels of lobe severity,are controlled by a multiple allelic series of the D-genome locus L-D_(1).To analyze the effects of L-D_(1)alleles on leaf morphology,photosynthetic related traits and yield of cotton,two sets of near isogenic lines(NILs)with different alleles were constructed in Lumianyan 22(LMY22)and Lumianyan 28(LMY28)backgrounds.The analysis of morphological parameters and the results of virus-induced gene silencing(VIGS)showed that the regulation of leaf shape by L-D_(1)alleles was similar to a gene-dosage effect.Compared with the normal leaf,deeper lobes of the sub-okra leaf improved plant canopy structure by decreasing the leaf area index(LAI)and increasing the light transmittance rate(LTR),and the mid-range LAI of sub-okra leaf also guaranteed the accumulation of cotton biomass.Although the chlorophyll content(SPAD)of sub-okra leaf was lower than those of the other two leaf shapes,the net photosynthetic rate(Pn)of sub-okra leaf was higher than those of okra leaf and normal leaf at most stages.Thus,the improvements in canopy structure,as well as photosynthetic and physiological characteristics,contributed to optimizing the light environment,thereby increasing the total biomass and yield in the lines with a sub-okra leaf shape.Our results suggest that the sub-okra leaf may have practical application in cultivating varieties,and could enhance sustainable and profitable cotton production.

A new isolation device using shape memory alloy and its application for long-span structures

The key points to consider in determining the effectiveness of using structural isolation with shape memory alloys （SMA） are the constitutive model, the SMA isolation device and the analysis method. In this paper, a simplified constitutive model based on the classic theory of plasticity is proposed to simulate the behavior of the superelasticity of the SMA, in which the martensite volume fraction is considered as one of the state variables. Comparisons between simulation results and experimental results are made and indicate that the proposed constitutive model yields stress-strain curves that are in good agreement with the experimental ones. Thus, the proposed model can correctly simulate the yield mechanism and energy dissipation capacity of the SMA. Next, in order to make full use of the superelasticity of SMA, a new SMA isolator composed of pre-tensioned SMA bars is presented. Then, a finite element analytical model is established to simulate the behavior of the SMA isolator according to its configuration and simplified constitutive model. Finally, a simplified design method for long-span structures installed with SMA isolators is proposed, which is further used to investigate the isolation effects of a space grid structure. Results show that the SMA isolator can reduce the seismic responses of the structure effectively, which indicates the effectiveness of the proposed SMA isolation method.

Mechanical Behavior and Shape Optimization of Lining Structure for Subsea Tunnel Excavated in Weathered Slot

Subsea tunnel lining structures should be designed to sustain the loads transmitted from surrounding ground and groundwater during excavation. Extremely high pore-water pressure reduces the effective strength of the country rock that surrounds a tunnel, thereby lowering the arching effect and stratum stability of the structure. In this paper, the mechanical behavior and shape optimization of the lining structure for the Xiang＇an tunnel excavated in weathered slots are examined. Eight cross sections with different geometric parameters are adopted to study the mechanical behavior and shape optimization of the lining structure. The hyperstatic reaction method is used through finite element analysis software ANSYS. The mechanical behavior of the lining structure is evidently affected by the geometric parameters of crosssectional shape. The minimum safety factor of the lining structure elements is set to be the objective function. The efficient tunnel shape to maximize the minimum safety factor is identified. The minimum safety factor increases significantly after optimization. The optimized cross section significantly improves the mechanical characteristics of the lining structure and effectively reduces its deformation. Force analyses of optimization process and program are conducted parametrically so that the method can be applied to the optimization design of other similar structures. The results obtained from this study enhance our understanding of the mechanical behavior of the lining structure for subsea tunnels. These results are also beneficial to the optimal design of lining structures in general.

Optimum Design of Structure Shape for Offshore Jacket Platforms

With the introduction of the design variables of nodal coordinates, which reflect the embedded depth of the pile and the jacket bed height, a shape optimum design model for offshore jacket platforms is established. A sequential two-level optimum algorithm is developed based on the design variable gradation. On the basis of the finite element method, the sensitivity of the objective function and nodal displacement is analyzed. As an example, the BZ281 oil storage offshore platform, which ties in the Bohai oil field, is designed with the shape optimum model. The results are compared with the cross-section optimum design. The tendency of design variables and its reasons in the two methods are analyzed. In the shape optimum design, the value of objective function is obviously smaller than that of the initial design and the cross-section optimum design. Therefore, the advantage of structure shape optimum design for jacket platforms is remarkable.

Compressive mechanical properties and shape memory effect of NiTi gradient lattice structures fabricated by laser powder bed fusion

Laser additive manufacturing (AM) of lattice structures with light weight, excellent impact resistance, and energy absorption performance is receiving considerable attention in aerospace, transportation, and mechanical equipment application fields. In this study, we designed four gradient lattice structures (GLSs) using the topology optimization method, including the unidirectional GLS, the bi-directional increasing GLS, the bi-directional decreasing GLS and the none-GLS. All GLSs were manufactureed by laser powder bed fusion (LPBF). The uniaxial compression tests and finite element analysis were conducted to investigate the influence of gradient distribution features on deformation modes and energy absorption performance of GLSs. The results showed that, compared with the 45° shear fracture characteristic of the none-GLS, the unidirectional GLS, the bi-directional increasing GLS and the bi-directional decreasing GLS had the characteristics of the layer-by-layer fracture, showing considerably improved energy absorption capacity. The bi-directional increasing GLS showed a unique combination of shear fracture and layer-by-layer fracture, having the optimal energy absorption performance with energy absorption and specific energy absorption of 235.6 J and 9.5 J g-1 at 0.5 strain, respectively. Combined with the shape memory effect of NiTi alloy, multiple compression-heat recovery experiments were carried out to verify the shape memory function of LPBF-processed NiTi GLSs. These findings have potential value for the future design of GLSs and the realization of shape memory function of NiTi components through laser AM.

Extraction of mode shapes of beam-like structures from the dynamic response of a moving mass

This paper proposes an approach to extract the mode shapes of beam-like structures from the dynamic response of a moving mass. When a mass passes through a beam containing several artificially installed humps, its vertical acceleration can be recorded. After applying fast Fourier transformation to the dynamic response, one can extract the mode shapes of the beam. The surface roughness was neglected compared to the humps and its adverse effect on the extraction was reduced. The passing mass performs as both “exciter” and “massage receiver”;therefore, this method requires only one single accelerometer, making it more convenient and time saving in practice. Moreover, to estimate the possible error in extracting mode shapes, a wavenumber domain filtering technique is used to reconstruct the general profiles of mode shapes. Experimental validation of this approach in laboratory scale was conducted. The experimental results show that the proposed method performs well in extracting lower order mode shapes. It should also be noted that the passing mass can not have a very high velocity (e.g. 80 mm/s), otherwise the mass may jump and separate from the beam, and the proposed method may fail to identify mode shapes.