The width and spacing of adiabatic shear bands (ASBs) in the serrated chips generated during high speed orthogonal cutting of 30CrNi3MoV structurai steel were measured by opticai microscopy (OM), the temperature rise ...The width and spacing of adiabatic shear bands (ASBs) in the serrated chips generated during high speed orthogonal cutting of 30CrNi3MoV structurai steel were measured by opticai microscopy (OM), the temperature rise in the shear band was estimated. The microstructures of the ASBs were also characterized by SEM and TEM. The results show that the width and spacing of ASBs decrease with the increase of the cutting speed. The further observations show that the microstructure between the matrix and the center of the ASB gradually changes, and that the martensitic phase transformation, carbide precipitation and recrystallization may occur in the ASB.展开更多
Investigations made by the authors and collaborators into the microstructural and fracture aspects of adiabatic shear bands （ASBs） of the hardened steels and Ti alloys induced by high speed machining （HSM） are bri...Investigations made by the authors and collaborators into the microstructural and fracture aspects of adiabatic shear bands （ASBs） of the hardened steels and Ti alloys induced by high speed machining （HSM） are briefly reviewed. The principal findings are the following： （a） the microstructure inside the ASBs varies from the band center to the normal chip material, the gradient microstructures are found; （b） the HSM can produce two types of ASBs with increasing in cutting speed, the deformed shear bands formed at lower cutting speed and the transformed shear bands formed at higher cutting speed; （c） the very small equiaxed recrystallized grains are observed in the center of the ASBs, the dynamic recrystallization and phase transformation may occur simultaneously during the formation of the transformed ASBs; （d） The dynamic rotational recrystallization is the origin of the equiaxed grains in the center of the ASBs. A microstructural evolution model in ASBs produced during HSM for the harden steel is proposed; （e） the microstructural pattern of fracture surface is characterised by the elongated dimples. A microcosmic adiabatic shear fracture model during HSM of the hardened steel is built up.展开更多
Modifications were made on the traditional split Hopkinson pressure bar （SHPB） system to conduct dynamic shear tests. The shear response of Ti-6A1-4V was acquired at a shear strain rate of 104 s-1 by using this modi...Modifications were made on the traditional split Hopkinson pressure bar （SHPB） system to conduct dynamic shear tests. The shear response of Ti-6A1-4V was acquired at a shear strain rate of 104 s-1 by using this modified apparatus. The geometry as well as the clamping mode of the double-notch specimen was optimized by commercial FEM software ABAQUS, and the feasibility of the experiment set-up was validated. A shear stress calibration coeff^cient of γT = 1.03 and a shear strain calibration coefficient of γT- = 0.50 were obtained.We have employed high- speed photography to record the deformation process, especially the initiation and propagation of adiabatic shear band （ASB）, during the dynamic shear test. The frames show that the time duration from ASB initiation to its completion is less than 2 μs, from which we can estimate that the propagation speed of ASB within Ti-6A1-4V is more than 1250 m/s under such loading conditions. The temperature rise within ASB is also estimated to be △T2 ≈ 1460 ℃ based on energy balance. Such high temperature has led to softening of the material within the ASBs, and has intensified the shear localization and finally resulted in fracture of the material.展开更多
文摘The width and spacing of adiabatic shear bands (ASBs) in the serrated chips generated during high speed orthogonal cutting of 30CrNi3MoV structurai steel were measured by opticai microscopy (OM), the temperature rise in the shear band was estimated. The microstructures of the ASBs were also characterized by SEM and TEM. The results show that the width and spacing of ASBs decrease with the increase of the cutting speed. The further observations show that the microstructure between the matrix and the center of the ASB gradually changes, and that the martensitic phase transformation, carbide precipitation and recrystallization may occur in the ASB.
基金supported by the National Natural Science Foundation of China(Nos.50875033, 50775018 and 51175063)
文摘Investigations made by the authors and collaborators into the microstructural and fracture aspects of adiabatic shear bands （ASBs） of the hardened steels and Ti alloys induced by high speed machining （HSM） are briefly reviewed. The principal findings are the following： （a） the microstructure inside the ASBs varies from the band center to the normal chip material, the gradient microstructures are found; （b） the HSM can produce two types of ASBs with increasing in cutting speed, the deformed shear bands formed at lower cutting speed and the transformed shear bands formed at higher cutting speed; （c） the very small equiaxed recrystallized grains are observed in the center of the ASBs, the dynamic recrystallization and phase transformation may occur simultaneously during the formation of the transformed ASBs; （d） The dynamic rotational recrystallization is the origin of the equiaxed grains in the center of the ASBs. A microstructural evolution model in ASBs produced during HSM for the harden steel is proposed; （e） the microstructural pattern of fracture surface is characterised by the elongated dimples. A microcosmic adiabatic shear fracture model during HSM of the hardened steel is built up.
基金Project supported by National Natural Science Foundation of China (Nos. 11102166 and 10932008)the 111 project(No. B07050)the Basic Research Foundation of NPU (No. JC201201)
文摘Modifications were made on the traditional split Hopkinson pressure bar （SHPB） system to conduct dynamic shear tests. The shear response of Ti-6A1-4V was acquired at a shear strain rate of 104 s-1 by using this modified apparatus. The geometry as well as the clamping mode of the double-notch specimen was optimized by commercial FEM software ABAQUS, and the feasibility of the experiment set-up was validated. A shear stress calibration coeff^cient of γT = 1.03 and a shear strain calibration coefficient of γT- = 0.50 were obtained.We have employed high- speed photography to record the deformation process, especially the initiation and propagation of adiabatic shear band （ASB）, during the dynamic shear test. The frames show that the time duration from ASB initiation to its completion is less than 2 μs, from which we can estimate that the propagation speed of ASB within Ti-6A1-4V is more than 1250 m/s under such loading conditions. The temperature rise within ASB is also estimated to be △T2 ≈ 1460 ℃ based on energy balance. Such high temperature has led to softening of the material within the ASBs, and has intensified the shear localization and finally resulted in fracture of the material.
