Design and Implementation of a Battery Big Data Platform Through Intelligent Connected Electric Vehicles

The development of a battery management algorithm is highly dependent on high-quality battery operation data,especially the data in extreme conditions such as low temperatures.The data in faults are also essential for failure and safety management research.This study developed a battery big data platform to realize vehicle operation,energy interaction and data management.First,we developed an electric vehicle with vehicle navigation and position detection and designed an environmental cabin that allows the vehicle to operate autonomously.Second,charging and heating systems based on wireless energy transfer were developed and equipped on the vehicle to investigate optimal charging and heating methods of the batteries in the vehicle.Third,the data transmission network was designed,a real-time monitoring interface was developed,and the self-developed battery management system was used to measure,collect,upload,and store battery operation data in real time.Finally,experimental validation was performed on the platform.Results demonstrate the efficiency and reliability of the platform.Battery state of charge estimation is used as an example to illustrate the availability of battery operation data.

Reinforcement Learning-Based Electric Vehicles Energy Management Strategy with Battery Thermal Model

The promotion of electric vehicles(EVs)is restricted due to their short cruising range.It is desirable to design an effective energy management strategy to improve their energy efficiency.Most existing work concerning energy management strategies focused on hybrids rather than the EVs.The work focusing on the energy management strategy for EVs mainly uses the traditional optimization strategies,thereby limiting the advantages of energy economy.To this end,a novel energy management strategy that considered the impact of battery thermal effects was proposed with the help of reinforcement learning.The main idea was to first analyze the energy flow path of EVs,further formulize the energy management as an optimization problem,and finally propose an online strategy based on reinforcement learning to obtain the optimal strategy.Additionally,extensive simulation results have demonstrated that our strategy reduces energy consumption by at least 27.4%compared to the existing methods.

Towards Realistic Vibration Testing of Large Floor Batteries for Battery Electric Vehicles (BEV)

This contribution shows an analysis of vibration measurement on large floor-mounted traction batteries of Battery Electric Vehicles(BEV).The focus lies on the requirements for a realistic replication of the mechanical environments in a testing laboratory.Especially the analysis on global bending transfer functions and local corner bending coherence indicate that neither a fully stiff fixation of the battery nor a completely independent movement on the four corners yields a realistic and conservative test scenario.The contribution will further show what implication these findings have on future vibration&shock testing equipment for large traction batteries.Additionally,it will cover an outlook on how vibration behavior of highly integrated approaches(cell2car)changes the mechanical loads on the cells.

Electric Vehicles Lithium-Polymer Ion Battery Dynamic Behaviour Charging Identification and Modelling Scheme

Lithium-ion batteries are considered the substantial electrical storage element for electric vehicles(EVs). The battery model is the basis of battery monitoring, efficient charging, and safety management. Non-linearmodelling is the key to representing the battery and its dynamic internal parameters and performance. This paperproposes a smart scheme to model the lithium-polymer ion battery while monitoring its present charging currentand terminal voltage at various ambient conditions (temperature and relative humidity). Firstly, the suggestedframework investigated the impact of temperature and relative humidity on the charging process using the constantcurrent-constant voltage (CC-CV) charging protocol. This will be followed by monitoring the battery at thesurrounding operating temperature and relative humidity. Hence, efficient non-linear modelling of the EV batterydynamic behaviour using the Hammerstein-Wiener (H-W) model is implemented. The H-W model is considered ablack box model that can represent the battery without any mathematical equivalent circuit model which reducesthe computation complexity. Finally, the model beholds the boundaries of the charging process, not affecting onthe lifetime of the battery. Several dynamic models are applied and tested experimentally to ensure theeffectiveness of the proposed scheme under various ambient conditions where the temperature is fixed at40°C and the relative humidity (RH) at 35%, 52%, and 70%. The best fit using the H-W model reached 91.83% todescribe the dynamic behaviour of the battery with a maximum percentage of error 0.1 V which is in goodagreement with the literature survey. Besides, the model has been scaled up to represent a real EV and expressedthe significance of the proposed H-W model.

Dynamic Cell Modeling for Accurate SOC Estimation in Autonomous Electric Vehicles

This paper presents findings on dynamic cell modeling for state-of-charge (SOC) estimation in an autonomous electric vehicle (AEV). The studied cells are Lithium-Ion Polymer-based with a nominal capacity of around 8 Ah, optimized for power-needy applications. The AEV operates in a harsh environment with rate requirements up to ±25C and highly dynamic rate profiles, unlike portable-electronic applications with constant power output and fractional C rates. SOC estimation methods effective in portable electronics may not suffice for the AEV. Accurate SOC estimation necessitates a precise cell model. The proposed SOC estimation method utilizes a detailed Kalman-filtering approach. The cell model must include SOC as a state in the model state vector. Multiple cell models are presented, starting with a simple one employing “Coulomb counting” as the state equation and Shepherd’s rule as the output equation, lacking prediction of cell relaxation dynamics. An improved model incorporates filter states to account for relaxation and other dynamics in closed-circuit cell voltage, yielding better performance. The best overall results are achieved with a method combining nonlinear autoregressive filtering and dynamic radial basis function networks. The paper includes lab test results comparing physical cells with model predictions. The most accurate models obtained have an RMS estimation error lower than the quantization noise floor expected in the battery-management-system design. Importantly, these models enable precise SOC estimation, allowing the vehicle controller to utilize the battery pack’s full operating range without overcharging or undercharging concerns.

Driving and Braking Control of PM Synchronous Motor Based on Low-resolution Hall Sensor for Battery Electric Vehicle

Resolvers are normally employed for rotor positioning in motors for electric vehicles, but resolvers are expensive and vulnerable to vibrations. Hall sensors have the advantages of low cost and high reliability, but the positioning accuracy is low. Motors with Hall sensors are typically controlled by six-step commutation algorithm, which brings high torque ripple. This paper studies the high-performance driving and braking control of the in-wheel permanent magnetic synchronous motor （PMSM） based on low-resolution Hall sensors. Field oriented control （FOC） based on Hall-effect sensors is developed to reduce the torque ripple. The positioning accuracy of the Hall sensors is improved by interpolation between two consecutive Hall signals using the estimated motor speed. The position error from the misalignment of the Hall sensors is compensated by the precise calibration of Hall transition timing. The braking control algorithms based on six-step commutation and FOC are studied. Two variants of the six-step commutation braking control, namely, half-bridge commutation and full-bridge commutation, are discussed and compared, which shows that the full-bridge commutation could better explore the potential of the back electro-motive forces （EMF）, thus can deliver higher efficiency and smaller current ripple. The FOC braking is analyzed with the phasor diagrams. At a given motor speed, the motor turns from the regenerative braking mode into the plug braking mode if the braking torque exceeds a certain limit, which is proportional to the motor speed. Tests in the dynamometer show that a smooth control could be realized by FOC driving control and the highest efficiency and the smallest current ripple could be achieved by FOC braking control, compared to six-step commutation braking control. Therefore, FOC braking is selected as the braking control algorithm for electric vehicles. The proposed research ensures a good motor control performance while maintaining low cost and high reliability.

A Comprehensive Approach for the Clustering of Similar-Performance Cells for the Design of a Lithium-Ion Battery Module for Electric Vehicles

An energy-storage system comprised of lithium-ion battery modules is considered to be a core component of new energy vehicles,as it provides the main power source for the transmission system.However,manufacturing defects in battery modules lead to variations in performance among the cells used in series or parallel configuration.This variation results in incomplete charge and discharge of batteries and non-uniform temperature distribution,which further lead to reduction of cycle life and battery capacity over time.To solve this problem,this work uses experimental and numerical methods to conduct a comprehensive investigation on the clustering of battery cells with similar performance in order to produce a battery module with improved electrochemical performance.Experiments were first performed by dismantling battery modules for the measurement of performance parameters.The kmeans clustering and support vector clustering(SVC)algorithms were then employed to produce battery modules composed of 12 cells each.Experimental verification of the results obtained from the clustering analysis was performed by measuring the temperature rise in the cells over a certain period,while air cooling was provided.It was found that the SVC-clustered battery module in Category 3 exhibited the best performance,with a maximum observed temperature of 32℃.By contrast,the maximum observed temperatures of the other battery modules were higher,at 40℃for Category 1(manufacturer),36℃for Category 2(manufacturer),and 35℃for Category 4(k-means-clustered battery module).

State of charge estimation of Li-ion batteries in an electric vehicle based on a radial-basis-function neural network

The on-line estimation of the state of charge （SOC） of the batteries is important for the reliable running of the pure electric vehicle in practice. Because a nonlinear feature exists in the batteries and the radial-basis-function neural network （RBF NN） has good characteristics to solve the nonlinear problem, a practical method for the SOC estimation of batteries based on the RBF NN with a small number of input variables and a simplified structure is proposed. Firstly, in this paper, the model of on-line SOC estimation with the RBF NN is set. Secondly, four important factors for estimating the SOC are confirmed based on the contribution analysis method, which simplifies the input variables of the RBF NN and enhttnces the real-time performance of estimation. FiItally, the pure electric buses with LiFePO4 Li-ion batteries running during the period of the 2010 Shanghai World Expo are considered as the experimental object. The performance of the SOC estimation is validated and evaluated by the battery data from the electric vehicle.

Extreme Learning Machine-Based Thermal Model for Lithium-Ion Batteries of Electric Vehicles under External Short Circuit

External short circuit(ESC)of lithium-ion batteries is one of the common and severe electrical failures in electric vehicles.In this study,a novel thermal modelis developed to capture the temperature behavior of batteries under ESC conditions.Experiments were systematically performed under different battery initial state of charge and ambient temperatures.Based on the experimental results,we employed an extreme learming machine(ELM)-based thermal(ELMT)model to depict battery temperature behavior under ESC,where a lumped-state thermal model was used to replace the activation function of conventional ELMs.To demonstrate the effectiveness of the proposed model,wecompared the ELMT model with a multi-lumped-state thermal(MLT)model parameterized by thegenetic algorithm using the experimental data from various sets of battery cells.It is shown that the ELMT model can achieve higher computa-tional efficiency than the MLT model and better fitting and prediction accuracy,where the average root mean squared error(RMSE)of the fitting is 0.65℃ for the ELMT model and 3.95℃ for the MLT model,and the RMES of the prediction under new data set is 3.97℃ for the ELMT model and 6.11℃ for the MLT model.

Experimental Investigation on Cooling/Heating Characteristics of Ultra-Thin Micro Heat Pipe for Electric Vehicle Battery Thermal Management

Due to the heat pipes’ transient conduction,phase change and fluid dynamics during cooling/heating with high frequency charging/discharging of batteries,it is crucial to investigate in depth the experimental dynamic thermal characteristics in such complex heat transfer processes for more accurate thermal analysis and design of a BTMS. In this paper,the use of ultra?thin micro heat pipe(UMHP) for thermal management of a lithium?ion battery pack in EVs is explored by experiments to reveal the cooling/heating characteristics of the UMHP pack. The cooling performance is evaluated under di erent constant discharging and transient heat inputs conditions. And the heating e ciency is assessed under several sub?zero temperatures through heating films with/without UMHPs. Results show that the pro?posed UMHP BTMS with forced convection can keep the maximum temperature of the pack below 40 °C under 1 ~ 3 C discharging,and e ectively reduced the instant temperature increases and minimize the temperature fluctuation of the pack during transient federal urban driving schedule(FUDS) road conditions. Experimental data also indicate that heating films stuck on the fins of UMHPs brought about adequate high heating e ciency comparing with that stuck on the surface of cells under the same heating power,but has more convenient maintenance and less cost for the BTMS. The experimental dynamic temperature characteristics of UMHP which is found to be a high?e cient and low?energy consumption cooling/heating method for BTMSs,can be performed to guide thermal analysis and optimiza?tion of heat pipe BTMSs.

Fuzzy Model for Estimation of the State-of-Charge of Lithium-Ion Batteries for Electric Vehicles

A fuzzy model was established to estimate the state of charge（SOC） of a lithium-ion battery for electric vehicles.The robust Gustafson-Kessel（GK） clustering algorithm based on clustering validity indices was applied to identify the structure and antecedent parameters of the model.The least squares algorithm was utilized to determine the consequent parameters.Validation results show that this model can provide accurate SOC estimation for the lithium-ion battery and satisfy the requirement for practical electric vehicle applications.

SOC distribution-based modeling for lithium-ion battery for electric vehicles using numerical optimization

In order to simulate electrical characteristics of a lithium-ion battery used in electric vehicles in a good manner,a three-layer battery model is established.The charge of the lithium-ion battery is assumed to distribute among the three layers and their interaction is used to depict hysteresis and relaxation effect observed in the lithium-ion battery.The model parameters are calibrated and optimized through a numerically nonlinear least squares algorithm in Simulink Parameter Estimation Toolbox for an experimental data set sampled in a hybrid pulse test of the battery.Evaluation results showed that the established model is able to provide an acceptable accuracy in estimating the State of Charge of the lithium-ion battery in an open-loop fashion for a sufficiently long time and to describe the battery voltage behavior more accurately than a commonly used battery model.The battery modeling accuracy can thereby satisfy the requirement for practical electric vehicle applications.

Experiments Study on Charge Technology of Lead-Acid Electric Vehicle Batteries

The basic theory of the fast charge and several charge methods are introduced. In order to heighten charge efficiency of valve-regulated lead-acid battery and shorten the charge time, five charge methods are investigated with experiments done on the Digatron BNT 400-050 test bench. Battery current, terminal voltage, capacity, energy and terminal pole temperature during battery experiment were recorded, and corresponding curves were depicted. Battery capacity-time ratio, energy efficiency and energy-temperature ratio are put forward to be the appraising criteria of lead-acid battery on electric vehicle （EV）. According to the appraising criteria and the battery curves, multistage-current/negative-pulse charge method is recommended to charge lead-acid EV battery.

Online model identification of lithium-ion battery for electric vehicles

In order to characterize the voltage behavior of a lithium-ion battery for on-board electric vehicle battery management and control applications,a battery model with a moderate complexity was established.The battery open circuit voltage (OCV) as a function of state of charge (SOC) was depicted by the Nernst equation.An equivalent circuit network was adopted to describe the polarization effect of the lithium-ion battery.A linear identifiable formulation of the battery model was derived by discretizing the frequent-domain description of the battery model.The recursive least square algorithm with forgetting was applied to implement the on-line parameter calibration.The validation results show that the on-line calibrated model can accurately predict the dynamic voltage behavior of the lithium-ion battery.The maximum and mean relative errors are 1.666% and 0.01%,respectively,in a hybrid pulse test,while 1.933% and 0.062%,respectively,in a transient power test.The on-line parameter calibration method thereby can ensure that the model possesses an acceptable robustness to varied battery loading profiles.

Development and Verification of the Equilibrium Strategy for Batteries in Electric Vehicles

The inconsistency of the cells in a battery pack can affect its lifespan,safety and reliability in the electric vehicles. The balanced system is an effective technique to reduce its inconsistency and improve the operating performance. A hybrid equilibrium strategy based on decision combing battery state-of-charge（ SOC） and voltage has been proposed. The battery SOC is estimated through an improved least squares method. An equalization hardware in loop（ HIL） platform has been constructed. Based on this HIL platform,equilibrium strategy has been verified under the constant-current-constant-voltage（ CCCV） and dynamicstresstest（ DST） conditions. Experimental results indicate that the proposed hybrid equalization strategy can achieve good balance effect and avoid the overcharge and over-discharge of the battery pack at the same time.

State of charge and health estimation of batteries for electric vehicles applications:key issues and challenges

Using electric vehicles(EVs)for transportation is considered as a necessary component for managing sustainable development and environmental issues.The present concerns regarding the environment,such as rapid fossil fuel depletion,increases in air pollution,accelerating energy demands,global warming,and climate change,have paved the way for the electrification of the transport sector.EVs can address all of the aforementioned issues.Portable power supplies have become the lifeline of the EV world,especially lithium-ion(Li-ion)batteries.Li-ion batteries have attracted considerable attention in the EV industry,owing to their high energy density,power density,lifespan,nominal voltage,and cost.One major issue with such batteries concerns providing a quick and accurate estimation of a battery’s state and health;therefore,accurate determinations of the battery’S performance and health,as well as an accurate prediction of its life,are necessary to ensure reliability and efficiency.This study conducts a review of the technological briefs of EVs and their types,as well as the corresponding battery characteristics.Various aspects of recent research and developments in Li-ion battery prognostics and health monitoring are summarized,along with the techniques,algorithms,and models used for current/voltage estimations,state-of-charge(SoC)estimations,capacity estimations,and remaining-useful-life predictions.

A model-based driving cycle test procedure of electric vehicle batteries

The battery test methods are the key issues to investigate the energy-storage characteristics and dynamic characteristics of electric vehicle(EV) batteries.In this paper,the research advances of existing battery test methods as well as driving cycles are reviewed.An electric vehicle model that consists of EV dynamics model,battery model and electric motor model is built.The dynamic characteristics of the battery in frequency domain are analyzed.Based on the EV model and the frequency domain characteristics of the battery,a driving cycle test procedure of EV battery is proposed.The battery test procedure is able to reflect the real-world characteristics of EV batteries,and can be used as a universal EV battery test method.

Study on battery state of charge correct algorithm of electric vehicle

State of Charge （SOC） is used to adjust the initialization SOC value so as to make electric vehicle simulation results close to real vehicle performance. This paper firstly analyses the battery SOC correct algorithm, then uses ADVISOR which is a electric vehicle simulation software to simulate a hybrid electric car with three different cases of no SOC correct, linear SOC correct and zero delta SOC correct, as well as makes the compare and analysis for those simulation results. In the end, an overall conclusion to SOC correct algorithm is given.

Electric vehicle simulation with battery in the loop

An electric vehicle simulation system with battery in the loop（BIL） is described in this paper.Virtual models are used for the other parts of power train including the electric motor/controller,transmission and vehicle dynamics,which allows the easy change of system parameters and rapid evaluation of vehicle and battery performance for different vehicle configurations.Tests were conducted using the system and the measurements（voltage and current,efficiency） obtained from the real battery were compared with those obtained from a standard nominal model of the battery.The results indicate that the measured voltage and current between the real battery and those obtained from the model are significantly different.Additionally,it is expected that the difference will increase significantly as the battery ages.