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Hydrodynamic analysis of carbon nanotube clusters in distributor-less conical fluidized beds with step-by-step scaling
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作者 Tianle Zhang Wenjuan Bai +3 位作者 Qianpeng Dong Dianming Chu Lianlian Wang Yan He 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2024年第3期117-125,共9页
As a high-performance material with great application potential,the application of carbon nanotubes has been limited by their production volume.A distributor-less conical fluidized bed is the main equipment used in th... As a high-performance material with great application potential,the application of carbon nanotubes has been limited by their production volume.A distributor-less conical fluidized bed is the main equipment used in the industrial production of carbon nanotubes.To improve the production volume and product quality of carbon nanotubes,the study of fluidized-bed-diameter scaling is important.Three different diameters of distributor-less conical fluidized beds were established,and then the particle behavior and bubble characteristics of carbon nanotube clusters at these bed diameters were investigated.Time-series and wavelet analysis methods were used to analyze the pressure-fluctuation signals inside the fluidized beds.Results showed that the distributor-less design caused the airflow to break through the middle of the bed,which did not change with the change in bed diameter.The powder-bridging phenomenon of carbon nanotube clusters in a 100-mm-diameter fluidized bed was related to the special microstructure of carbon nanotube clusters.The frequency of pressure fluctuations in the bed decreased nonlinearly with increasing bed diameter.This study can guide the design and scale-up of distributor-less conical fluidized beds,especially for the scale-up of carbon nanotube production equipment,which can contribute to the improvement of carbon nanotubes’capacity and quality in industrial production. 展开更多
关键词 Carbon nanotubes Fluidized bed Multiphase flow Scale-up Multiscale
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Influence of the Nature of the Incoming Sludge on the Performance of a Vertical Flow Reed Beds in Dakar-Senegal
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作者 Elhadji Mamadou Sonko Diomaye Dieng +1 位作者 Maïmouna Lo Cheikh Diop 《Journal of Water Resource and Protection》 CAS 2024年第6期429-449,共21页
This work investigates the influence of the type sludge on drainage, plant development, purification performances and biosolids quality. Drainage properties were measured through the frequency of clogging, the percent... This work investigates the influence of the type sludge on drainage, plant development, purification performances and biosolids quality. Drainage properties were measured through the frequency of clogging, the percentage of leachate recovered and the dryness of accumulated sludge. Plant development was measured through the density, the height and the stem diameter. Purification performance was evaluated from the reduction rate. Biosolids quality was measured after 3 months of maturation. The results show that the clogging frequencies were 9.5%;0% and 3.7%;the volume of leachate recovered was 42.2%;20.4% and 24.7% and, the dryness was 33.4%;61.1% and 52.4% for FS-ST, FS-STT and SS respectively. Plants densities were about, with densities 197.1, 171.3 and 178.3 plants/m2 in beds fed respectively with FS-ST, FS-STT and SS. Despite the high removal rates, the concentrations of pollutants in the leachates are above the Senegalese standard NS 05-061 for discharge into the environment. The biosolids are all mature with C/N and NH4+/NO3?ratios lower than 12 and 1 respectively. The biosolids are also rich in organic and mineral elements. The concentrations of Ascaris eggs are higher than the WHO recommendations. These biosolids should be stored for additional time or composted. 展开更多
关键词 Biosolid Quality Dewatering Performance Planted Drying beds Purification Performance Sludge Type
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瞬变电磁BEDS-FDTD三维正演新算法及稳定性验证
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作者 柳尚斌 孙怀凤 +2 位作者 李文翰 王震 杨洋 《地球物理学报》 SCIE EI CAS CSCD 北大核心 2023年第2期841-853,共13页
常规FDTD的时间步长需满足Courant-Friedrich-Lewy(CFL)稳定性条件,导致时间迭代步过多,正演非常耗时.针对上述问题,本文采用Backward Euler(BE)差分方法近似Maxwell方程组中场对时间的一阶导数,使时间步长突破CFL限制;引入Direct Split... 常规FDTD的时间步长需满足Courant-Friedrich-Lewy(CFL)稳定性条件,导致时间迭代步过多,正演非常耗时.针对上述问题,本文采用Backward Euler(BE)差分方法近似Maxwell方程组中场对时间的一阶导数,使时间步长突破CFL限制;引入Direct Splitting(DS)策略将电磁场分量解耦,并将大型稀疏矩阵降阶和重构为一系列低阶且主对角占优的三对角矩阵,加快方程求解效率;而且,为了减少模型尺寸,针对上述改进的全新方程,本文采用双线性变换方法(bilinear transform, BT)推导了复频率偏移完全匹配层(complex frequency shifted perfectly matched layer, CFS-PML)吸收边界,形成瞬变电磁三维正演全新算法:BEDS-FDTD.首先采用von Neumann方法测试了新算法在有耗介质中、非均匀时间步长下的稳定性.之后,将BEDS-FDTD算法用于模型实验,并将模拟结果与层状模型的半解析解进行了对比,实验结果证明了新算法的计算精度能够满足需要;同时对新算法的计算效率进行了分析,当采用Tesla A100 GPU计算时,50×50×50网格数目的模型仅用10 s,即使网格数目增加到200×200×200,也仅需224 s.最后,将BEDS-FDTD算法用于复杂三维模型计算. 展开更多
关键词 瞬变电磁 三维正演 beds CFS-PML 无条件稳定性
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Theory and practice of unconventional gas exploration in carrier beds: Insight from the breakthrough of new type of shale gas and tight gas in Sichuan Basin, SW China 被引量:1
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作者 GUO Tonglou XIONG Liang +3 位作者 YE Sujuan DONG Xiaoxia WEI Limin YANG Yingtao 《Petroleum Exploration and Development》 2023年第1期27-42,共16页
Unconventional gas in the Sichuan Basin mainly includes shale gas and tight gas.The development of shale gas is mainly concentrated in the Ordovician Wufeng Formation-Silurian Longmaxi Formation,but has not made any s... Unconventional gas in the Sichuan Basin mainly includes shale gas and tight gas.The development of shale gas is mainly concentrated in the Ordovician Wufeng Formation-Silurian Longmaxi Formation,but has not made any significant breakthrough in the Cambrian Qiongzhusi Formation marine shale regardless of exploration efforts for years.The commercial development of tight sandstone gas is mainly concentrated in the Jurassic Shaximiao Formation,but has not been realized in the widespread and thick Triassic Xujiahe Formation.Depending on the geological characteristics of the Qiongzhusi Formation and Xujiahe Formation,the feedback of old wells was analyzed.Then,combining with the accumulation mechanisms of con-ventional gas and shale gas,as well as the oil/gas shows during drilling,changes in production and pressure during develop-ment,and other characteristics,it was proposed to change the exploration and development strategy from source and reservoir exploration to carrier beds exploration.With the combination of effective source rock,effective carrier beds and effective sand-stone or shale as the exploration target,a model of unconventional gas accumulation and enrichment in carrier beds was built.Under the guidance of this study,two significant results have been achieved in practice.First,great breakthrough was made in exploration of the silty shale with low organic matter abundance in the Qiongzhusi Formation,which breaks the traditional approach to prospect shale gas only in organic-rich black shales and realizes a breakthrough in new areas,new layers and new types of shale gas and a transformation of exploration and development of shale gas from single-layer system,Longmaxi For-mation,to multi-layer system in the Sichuan Basin.Second,exploration breakthrough and high-efficient development were re-alized for difficult-to-produce tight sandstone gas reserves in the Xujiahe Formation,which helps address the challenges of low production and unstable production of fracture zones in the Xujiahe Formation,promote the transformation of tight sandstone gas from reserves without production to effective production,and enhance the exploration and development potential of tight sandstonegas. 展开更多
关键词 Sichuan Basin carrier bed tight gas shale gas silty shale Cambrian Qiongzhusi Formation Triassic Xujiahe Formation
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Progress in research of process intensification of spouted beds:A comprehensive review
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作者 Jiali Du Feng Wu Xiaoxun Ma 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2023年第10期238-260,共23页
The development of intensification technology for spouted beds has become a current research focus,and an effective way to improve the efficiency of spouted beds is to reform their structure.Although numerous studies ... The development of intensification technology for spouted beds has become a current research focus,and an effective way to improve the efficiency of spouted beds is to reform their structure.Although numerous studies have been conducted on conventional beds,there are few reviews on the comprehensive application of intensification technology for spouted beds.In this paper,we comprehensively review the role of intensification technology in spouted beds for use in hydrodynamics,drying,desulfurization,pyrolysis,coating,biomass and waste gasification,and biomass drying from the perspective of experiment and simulation.Finally,potential problems and challenges in current spouted-bed research are summarized. 展开更多
关键词 Spouted bed Intensification technology DRYING DESULFURIZATION PYROLYSIS
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Adsorption dynamics of ethane from air in structured fixed beds with different microfibrous composites
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作者 Huan Xiang Huiping Zhang +1 位作者 Pengfei Liu Ying Yan 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2023年第1期14-24,共11页
Adsorption dynamics of ethane in two granular fixed beds and structured fixed beds with microfibrous composites was studied.5A zeolite membrane 5A/PSSF(paper-like sintered stainless steel fiber)and microfibrous entrap... Adsorption dynamics of ethane in two granular fixed beds and structured fixed beds with microfibrous composites was studied.5A zeolite membrane 5A/PSSF(paper-like sintered stainless steel fiber)and microfibrous entrapped activated carbon(MEAC)composites were prepared by wet layup papermaking/sintering technique and in-situ hydrothermal method.Microfibrous composites were characterized by X-ray diffraction,scanning electron microscopy and N2 adsorption/desorption.Structured fixed beds were designed by filling granular adsorbents(5A zeolite or activated carbon)and microfibrous composites at the inlet and outlet of the beds,respectively.Effects of flow rate,bed height and structure on the breakthrough curves were investigated.The length of unused bed(LUB)was determined,and Yoon–Nelson model was used to fit the breakthrough curves.The experimental results showed ethane was effectively adsorbed on the granular adsorbents and microfibrous composites.Both composites could decrease the LUB values and enhance bed utilization.All breakthrough curves fitted well to Yoon–Nelson model,with correlation coefficient exceeding 0.89.The adsorption rate of ethane could be improved in the structured fixed beds,which showed an enhanced mass transfer efficiency for ethane adsorption.LUB values of structured fixed beds with 5A/PSSF composites were larger,the bed utilization values were lower,and the adsorption rate constants were higher than those with MEAC composites under the same conditions. 展开更多
关键词 5A zeolite membrane Microfibrous entrapped activated carbon ETHANE Structured fixed bed Adsorption dynamics
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Impact of Numerous Beds Operating Conditions for Enhancing the Performance of a Solar Heat-Supported Adsorption Chiller
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作者 Nusrat Jahan M. Abdul Hakim Khan K. M. Ariful Kabir 《Journal of Applied Mathematics and Physics》 2023年第11期3651-3665,共15页
Thermal adsorption cooling systems have gained significant attention due to their potential for energy savings and eco-environmental impact. An analytic investigation of the heat transfer inside an adsorption chiller ... Thermal adsorption cooling systems have gained significant attention due to their potential for energy savings and eco-environmental impact. An analytic investigation of the heat transfer inside an adsorption chiller with various bed silica gel-water pairs is presented. A comprehensive model has been designed to accurately predict the correlation between the overall performance of the proposed chiller system and the functional and structural condition of the building. This model takes into account various factors such as temperature, humidity, and air quality to provide a detailed analysis of the system’s efficiency. At least 20 collectors consisting of a 34.4 m area (each) with a full-cycle time of 480 seconds are essential to improper run conditions. It is necessary to adjust the optimum cycle time for optimal performance. During the investigation, the base condition shows that the cooling capacity is 14 kw, 0.6 COPcycle, and 0.35 COPsolar at noon. Also, conduct a thorough investigation into the chiller’s performance under varying cooling water supply temperatures and various chilled water flow rates. 展开更多
关键词 Adsorption Chillers Adsorption Cooling Multiple Adsorption beds Solar Heat
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Influence of layer thickness on formation quality,microstructure,mechanical properties,and corrosion resistance of WE43 magnesium alloy fabricated by laser powder bed fusion 被引量:1
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作者 Bangzhao Yin Jinge Liu +7 位作者 Bo Peng Mengran Zhou Bingchuan Liu Xiaolin Ma Caimei Wang Peng Wen Yun Tian Yufeng Zheng 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第4期1367-1385,共19页
Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not... Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not been studied for Mg alloys.In this study,WE43 Mg alloy bulk cubes,porous scaffolds,and thin walls with layer thicknesses of 10,20,30,and 40μm were fabricated.The required laser energy input increased with increasing layer thickness and was different for the bulk cubes and porous scaffolds.Porosity tended to occur at the connection joints in porous scaffolds for LT40 and could be eliminated by reducing the laser energy input.For thin wall parts,a large overhang angle or a small wall thickness resulted in porosity when a large layer thicknesses was used,and the porosity disappeared by reducing the layer thickness or laser energy input.A deeper keyhole penetration was found in all occasions with porosity,explaining the influence of layer thickness,geometrical structure,and laser energy input on the porosity.All the samples achieved a high fusion quality with a relative density of over 99.5%using the optimized laser energy input.The increased layer thickness resulted to more precipitation phases,finer grain sizes and decreased grain texture.With the similar high fusion quality,the tensile strength and elongation of bulk samples were significantly improved from 257 MPa and 1.41%with the 10μm layer to 287 MPa and 15.12%with the 40μm layer,in accordance with the microstructural change.The effect of layer thickness on the compressive properties of porous scaffolds was limited.However,the corrosion rate of bulk samples accelerated with increasing the layer thickness,mainly attributed to the increased number of precipitation phases. 展开更多
关键词 Magnesium alloy WE43 Laser powder bed fusion Layer thickness Process optimization
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Microstructure and thermal properties of dissimilar M300–CuCr1Zr alloys by multi-material laser-based powder bed fusion 被引量:1
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作者 Xiaoshuang Li Dmitry Sukhomlinov Zaiqing Que 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CSCD 2024年第1期118-128,共11页
Multi-material laser-based powder bed fusion (PBF-LB) allows manufacturing of parts with 3-dimensional gradient and additional functionality in a single step. This research focuses on the combination of thermally-cond... Multi-material laser-based powder bed fusion (PBF-LB) allows manufacturing of parts with 3-dimensional gradient and additional functionality in a single step. This research focuses on the combination of thermally-conductive CuCr1Zr with hard M300 tool steel.Two interface configurations of M300 on CuCr1Zr and CuCr1Zr on M300 were investigated. Ultra-fine grains form at the interface due to the low mutual solubility of Cu and steel. The material mixing zone size is dependent on the configurations and tunable in the range of0.1–0.3 mm by introducing a separate set of parameters for the interface layers. Microcracks and pores mainly occur in the transition zone.Regardless of these defects, the thermal diffusivity of bimetallic parts with 50vol% of CuCr1Zr significantly increases by 70%–150%compared to pure M300. The thermal diffusivity of CuCr1Zr and the hardness of M300 steel can be enhanced simultaneously by applying the aging heat treatment. 展开更多
关键词 multi-material additive manufacturing laser-based powder bed fusion thermal diffusivity dissimilar metals copper alloy
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Mechanical behaviours of bedded sandstone under hydromechanical coupling
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作者 Junwen Zhang Zhixiang Song +7 位作者 Lichao Zhang Shaokang Wu Shanyong Wang Yang Zhang Xukai Dong Jinxin Wang Yanbo Han Baohua Kan 《Journal of Rock Mechanics and Geotechnical Engineering》 SCIE CSCD 2024年第4期1245-1261,共17页
The combination of the dipping effect and hydromechanical(H-M)coupling effect can easily lead to water inrush disasters in water-rich roadways with different dip angles in coal mines.Therefore,H-M coupling tests of be... The combination of the dipping effect and hydromechanical(H-M)coupling effect can easily lead to water inrush disasters in water-rich roadways with different dip angles in coal mines.Therefore,H-M coupling tests of bedded sandstones under identical osmotic pressure and various confining pressures were conducted.Then,the evolution curves of stress-strain,permeability and damage,macro-and mesoscopic failure characteristics were obtained.Subsequently,the mechanical behaviour was characterized,and finally the failure mechanism was revealed.The results showed that:(1)The failure of the sandstone with the bedding angle of 45°or 60°was the structure-dominant type,while that with the bedding angle of 0°,30°or 90°was the force-dominant type.(2)When the bedding angle was in the range of(0°,30°)or(45°,90°),the confining pressure played a dominant role in influencing the peak strength.However,withinβ∈(30°,45°),the bedding effect played a dominant role in the peak strength.(3)With the increase in bedding angle,the cohesion increased first,then decreased and finally increased,while the internal friction angle was the opposite.(4)When the bedding angle was 0°or 30°,the“water wedging”effect and the“bedding buckling”effect would lead to the forking or converging shear failure.When the bedding angle was 45°or 60°,the sliding friction effect would lead to the shear slipping failure.When the bedding angle was 90°,the combination of the“bedding buckling”effect and shear effect would lead to the mixed tension-shear failure.The above conclusions obtained are helpful for the prevention of water inrush disasters in water-rich roadways with different dips in coal mines. 展开更多
关键词 Hydromechanical coupling Bedded sandstones Mechanical behaviour Bedding effect Failure mechanism
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The influences of perforating phase and bedding planes on the fracture deflection in laminated shale
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作者 Ming-Zhe Gu Mao Sheng +2 位作者 Xiao-Ying Zhuang Xin-Yi Li Gen-Sheng Li 《Petroleum Science》 SCIE EI CAS CSCD 2024年第2期1221-1230,共10页
The perforating phase leads to complex and diverse hydraulic fracture propagation behaviors in laminated shale formations. In this paper, a 2D high-speed imaging scheme which can capture the interaction between perfor... The perforating phase leads to complex and diverse hydraulic fracture propagation behaviors in laminated shale formations. In this paper, a 2D high-speed imaging scheme which can capture the interaction between perforating phase and natural shale bedding planes was proposed. The phase field method was used to simulate the same conditions as in the experiment for verification and hydraulic fracture propagation mechanism under the competition of perforating phase and bedding planes was discussed.The results indicate that the bedding planes appear to be no influence on fracture propagation while the perforating phase is perpendicular to the bedding planes, and the fracture propagates along the perforating phase without deflection. When the perforating phase algins with the bedding planes, the fracture initiation pressure reserves the lowest value, and no deflection occurs during fracture propagation. When the perforating phase is the angle 45°, 60°and 75°of bedding planes, the bedding planes begin to play a key role on the fracture deflection. The maximum deflection degree is reached at the perforating phase of75°. Numerical simulation provides evidence that the existence of shale bedding planes is not exactly equivalent to anisotropy for fracture propagation and the difference of mechanical properties between different shale layers is the fundamental reason for fracture deflection. The findings help to understand the intrinsic characteristics of shale and provide a theoretical basis for the optimization design of field perforation parameters. 展开更多
关键词 SHALE Propagation PERFORATING BEDDING Structure
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Optimal mining sequence for coal faces under a bedding slope:insight from landslide prevention
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作者 LI Qingmiao ZHAO Jianjun +3 位作者 LI Zhichao DENG Jie ZUO Jing LAI Qiyi 《Journal of Mountain Science》 SCIE CSCD 2024年第5期1775-1798,共24页
Repetitive mining beneath bedding slopes is identified as a critical factor in geomorphic disturbances, especially landslides and surface subsidence. Prior research has largely concentrated on surface deformation in p... Repetitive mining beneath bedding slopes is identified as a critical factor in geomorphic disturbances, especially landslides and surface subsidence. Prior research has largely concentrated on surface deformation in plains due to multi-seam coal mining and the instability of natural bedding slopes, yet the cumulative impact of different mining sequences on bedding slopes has been less explored. This study combines drone surveys and geological data to construct a comprehensive three-dimensional model of bedding slopes. Utilizing FLAC3D and PFC2D models, derived from laboratory experiments, it simulates stress, deformation, and failure dynamics of slopes under various mining sequences. Incorporating fractal dimension analysis, the research evaluates the stability of slopes in relation to different mining sequences. The findings reveal that mining in an upslope direction minimizes disruption to overlying strata. Initiating extraction from lower segments increases tensile-shear stress in coal pillar overburdens, resulting in greater creep deformation towards the downslope than when starting from upper segments, potentially leading to localized landslides and widespread creep deformation in mined-out areas. The downslope upward mining sequence exhibits the least fractal dimensions, indicating minimal disturbance to both strata and surface. While all five mining scenarios maintain good slope stability under normal conditions, recalibrated stability assessments based on fractal dimensions suggest that downslope upward mining offers the highest stability under rainfall, contrasting with the lower stability and potential instability risks of upslope downward mining. These insights are pivotal for mining operations and geological hazard mitigation in multi-seam coal exploitation on bedding slopes. 展开更多
关键词 Bedding rock landslides Mining-induced deformation Bedding slope stability Underground mining sequences Fractal-based strength reduction method
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Filtration performance and modeling of granular bed for dust removal from coal pyrolytic vapors
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作者 Shuaiqiang Yang Lin Du +3 位作者 Guangchao Ding Runguo Liu Wenli Song Songgeng Li 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2024年第1期35-42,共8页
Dust removal from pyrolytic vapors at high temperatures is an obstacle to the industrialization of the coal pyrolysis process.In this work,a granular bed with expanded perlites as filtration media was designed and int... Dust removal from pyrolytic vapors at high temperatures is an obstacle to the industrialization of the coal pyrolysis process.In this work,a granular bed with expanded perlites as filtration media was designed and integrated into a 10 t·d^(–1)coal pyrolysis facility.The testing results showed that around 97.56%dust collection efficiency was achieved.As a result,dust content in tar was significantly lowered.The pressure drop of the granular bed maintained in the range of 356 Pa to 489 Pa.The dust size in the effluent after filtration exhibited a bimodal distribution,which was attributed to the heterogeneity of the dust components.The effects of filtration bed on pyrolytic product yields were also discussed.A modified filtration model based on the macroscopic phenomenological theory was proposed to describe the performance of the granular bed.The computation results were well agreed with the experimental data. 展开更多
关键词 Granular bed filtration Dust removal PYROLYSIS FILTRATION FIXED-BED
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High-Efficiency Dynamic Scanning Strategy for Powder Bed Fusion by Controlling Temperature Field of the Heat-Affected Zone
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作者 Xiaokang Huang Xiaoyong Tian +5 位作者 Qi Zhong Shunwen He Cunbao Huo Yi Cao Zhiqiang Tong Dichen Li 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第1期203-214,共12页
Improvement of fabrication efficiency and part performance was the main challenge for the large-scale powder bed fusion(PBF)process.In this study,a dynamic monitoring and feedback system of powder bed temperature fiel... Improvement of fabrication efficiency and part performance was the main challenge for the large-scale powder bed fusion(PBF)process.In this study,a dynamic monitoring and feedback system of powder bed temperature field using an infrared thermal imager has been established and integrated into a four-laser PBF equipment with a working area of 2000 mm×2000 mm.The heat-affected zone(HAZ)temperature field has been controlled by adjusting the scanning speed dynamically.Simultaneously,the relationship among spot size,HAZ temperature,and part performance has been established.The fluctuation of the HAZ temperature in four-laser scanning areas was decreased from 30.85℃to 17.41℃.Thus,the consistency of the sintering performance of the produced large component has been improved.Based on the controllable temperature field,a dynamically adjusting strategy for laser spot size was proposed,by which the fabrication efficiency was improved up to 65.38%.The current research results were of great significance to the further industrial applications of large-scale PBF equipment. 展开更多
关键词 Powder bed fusion EFFICIENCY LARGE-SCALE Spot size Heat-affected zone(HAZ)
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In-situ additive manufacturing of high strength yet ductility titanium composites with gradient layered structure using N_(2)
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作者 Yunmian Xiao Changhui Song +4 位作者 Zibin Liu Linqing Liu Hanxiang Zhou Di Wang Yongqiang Yang 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第3期387-409,共23页
It has always been challenging work to reconcile the contradiction between the strength and plasticity of titanium materials.Laser powder bed fusion(LPBF) is a convenient method to fabricate innovative composites incl... It has always been challenging work to reconcile the contradiction between the strength and plasticity of titanium materials.Laser powder bed fusion(LPBF) is a convenient method to fabricate innovative composites including those inspired by gradient layered materials.In this work,we used LPBF to selectively prepare Ti N/Ti gradient layered structure(GLSTi)composites by using different N_(2)–Ar ratios during the LPBF process.We systematically investigated the mechanisms of in-situ synthesis Ti N,high strength and ductility of GLSTi composites using microscopic analysis,TEM characterization,and tensile testing with digital image correlation.Besides,a digital correspondence was established between the N_(2) concentration and the volume fraction of LPBF in-situ synthesized Ti N.Our results show that the GLSTi composites exhibit superior mechanical properties compared to pure titanium fabricated by LPBF under pure Ar.Specifically,the tensile strength of GLSTi was more than 1.5times higher than that of LPBF-formed pure titanium,reaching up to 1100 MPa,while maintaining a high elongation at fracture of 17%.GLSTi breaks the bottleneck of high strength but low ductility exhibited by conventional nanoceramic particle-strengthened titanium matrix composites,and the hetero-deformation induced strengthening effect formed by the Ti N/Ti layered structure explained its strength-plasticity balanced principle.The microhardness exhibits a jagged variation of the relatively low hardness of 245 HV0.2 for the pure titanium layer and a high hardness of 408 HV0.2 for the N_(2) in-situ synthesis layer.Our study provides a new concept for the structure-performance digital customization of 3D-printed Ti-based composites. 展开更多
关键词 laser powder bed fusion layered structure composites in-situ synthesis TiN strength-plasticity synergy
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Mechanical and damping performances of TPMS lattice metamaterials fabricated by laser powder bed fusion
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作者 Yan-peng Wei Huai-qian Li +7 位作者 Jing-jing Han Ying-chun Ma Hao-ran Zhou Jing-chang Cheng Jian Shi Zhi-quan Miao Bo Yu Feng Lin 《China Foundry》 SCIE EI CAS CSCD 2024年第4期327-333,共7页
Lattice metamaterials based on three-period minimum surface(TPMS)are an effective means to achieve lightweight and high-strength materials which are widely used in various fields such as aerospace and ships.However,it... Lattice metamaterials based on three-period minimum surface(TPMS)are an effective means to achieve lightweight and high-strength materials which are widely used in various fields such as aerospace and ships.However,its vibration and noise reduction,and damping properties have not been fully studied.Therefore,in this study,the TPMS structures with parameterization were designed by the method of surface migration,and the TPMS structures with high forming quality was manufactured by laser powder bed fusion(LPBF).The mechanical properties and energy absorption characteristics of the beam and TPMS structures were studied and compared by quasi-static compression.The modal shapes of the beam lattice structures and TPMS structures were obtained by the free modal analysis,and the damping properties of two structures were obtained by modal tests.For the two structures after heat treatment with the same porosity of 70%,the yield strength of the beam lattice structure reaches 40.76 MPa,elastic modulus is 20.38 GPa,the energy absorption value is 32.23 MJ·m^(-3),the damping ratio is 0.52%.The yield strength,elastic modulus,energy absorption value,and damping ratio of the TPMS structure are 50.74 MPa,25.37 GPa,47.34 MJ·m^(-3),and 0.99%,respectively.The results show that TPMS structures exhibit more excellent mechanical properties and energy absorption,better damping performance,and obvious advantages in structural load and vibration and noise reduction compared with the beam lattice structures under the same porosity. 展开更多
关键词 lattice metamaterials TPMS energy absorption DAMPING laser powder bed fusion
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A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis
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作者 Feng Wang Haoran Li +3 位作者 Zhenghui Zhang Yan Bai Hong Yin Jing Bian 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2024年第2期203-215,共13页
A rotating packed bed is a typical chemical process enhancement equipment that can strengthen micromixing and mass transfer.During the operation of the rotating packed bed,the nonreactants and products irregularly adh... A rotating packed bed is a typical chemical process enhancement equipment that can strengthen micromixing and mass transfer.During the operation of the rotating packed bed,the nonreactants and products irregularly adhere to the wire mesh packing in the rotor,thus resulting in an imbalance in the vibration of the rotor,which may cause serious damage to the bearing and material leakage.This study proposes a model prediction for estimating the bearing residual life of a rotating packed bed based on rotor imbalance response analysis.This method is used to determine the influence of the mass on the imbalance in the vibration of the rotor on bearing damage.The major influence on rotor vibration was found to be exerted by the imbalanced mass and its distribution radius,as revealed by the results of orthogonal experiments.Through implementing finite element analysis,the imbalance response curve for the rotating packed bed rotor was obtained,and a correlation among rotor imbalance mass,distribution radius of imbalance mass,and bearing residue life was established via data fitting.The predicted value of the bearing life can be used as the reference basis for an early safety warning of a rotating packed bed to effectively avoid accidents. 展开更多
关键词 Rotating packed bed Mass imbalance Harmonic response analysis Residual life Prediction model
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Alloy design for laser powder bed fusion additive manufacturing:a critical review
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作者 Zhuangzhuang Liu Qihang Zhou +4 位作者 Xiaokang Liang Xiebin Wang Guichuan Li Kim Vanmeensel Jianxin Xie 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第2期29-63,共35页
Metal additive manufacturing(AM)has been extensively studied in recent decades.Despite the significant progress achieved in manufacturing complex shapes and structures,challenges such as severe cracking when using exi... Metal additive manufacturing(AM)has been extensively studied in recent decades.Despite the significant progress achieved in manufacturing complex shapes and structures,challenges such as severe cracking when using existing alloys for laser powder bed fusion(L-PBF)AM have persisted.These challenges arise because commercial alloys are primarily designed for conventional casting or forging processes,overlooking the fast cooling rates,steep temperature gradients and multiple thermal cycles of L-PBF.To address this,there is an urgent need to develop novel alloys specifically tailored for L-PBF technologies.This review provides a comprehensive summary of the strategies employed in alloy design for L-PBF.It aims to guide future research on designing novel alloys dedicated to L-PBF instead of adapting existing alloys.The review begins by discussing the features of the L-PBF processes,focusing on rapid solidification and intrinsic heat treatment.Next,the printability of the four main existing alloys(Fe-,Ni-,Al-and Ti-based alloys)is critically assessed,with a comparison of their conventional weldability.It was found that the weldability criteria are not always applicable in estimating printability.Furthermore,the review presents recent advances in alloy development and associated strategies,categorizing them into crack mitigation-oriented,microstructure manipulation-oriented and machine learning-assisted approaches.Lastly,an outlook and suggestions are given to highlight the issues that need to be addressed in future work. 展开更多
关键词 laser powder bed fusion alloy design PRINTABILITY crack mitigation
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Triaxial mechanical properties and precursors of instability damage in rocks with different laminar dip angles
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作者 SUN Xiaoming SHI Fukun +5 位作者 DING Jiaxu TAO Zhigang HE Linsen YANG Liu ZHANG Yong MIAO Chengyu 《Journal of Mountain Science》 SCIE CSCD 2024年第2期648-661,共14页
To investigate the mechanical failure characteristics of volcanic breccia with different bedding dip angles in deep layers,triaxial compression experiments were conducted on specimens taken from volcanic rock layers i... To investigate the mechanical failure characteristics of volcanic breccia with different bedding dip angles in deep layers,triaxial compression experiments were conducted on specimens taken from volcanic rock layers in the Junggar Basin,Xinjiang.By changing the confining pressure,we compared the mechanical properties,acoustic emission characteristics,and fractal features of the acoustic emission sequence for volcanic breccia with different bedding dip angles.The research results indicate that as the bedding dip angle increases,peak strength,internal friction angle,and cohesion exhibit a“U-shaped”variation pattern.The correlation dimension of the acoustic emission amplitude was calculated using the G-P algorithm,revealing that volcanic breccia exhibits fractal characteristics.Furthermore,a positive correlation between the correlation dimension and the bedding dip angle was observed.When the stress of the test specimen reaches 0.8σ_(c),there is a significant decrease in the fractal dimension,serving as a criterion for predicting the failure of the specimen.By analyzing the changes in fractal dimension at different stress levels,the slope of the fractal dimension△D<-0.5 can be used as a precursor to failure for test specimens with a bedding dip angle of 15°≤β≤45°.Similarly,when the bedding dip angle of the specimen is 0°≤β<15°or 45°<β≤90°,△D<0 can be considered as a precursor to specimen failure.This study provides theoretical references for understanding the failure patterns of volcanic rock. 展开更多
关键词 Volcanic breccia Bedding dip Acoustic emission Fractal dimension Harbinger of destruction
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Influence of High-Density Bedding Plane Characteristics on Hydraulic Fracture Propagation in Shale Oil Reservoir
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作者 Xiao Yan Di Wang Haitao Yu 《Computer Modeling in Engineering & Sciences》 SCIE EI 2024年第9期3051-3071,共21页
The existence of high-density bedding planes is a typical characteristic of shale oil reservoirs.Understanding the behavior of hydraulic fracturing in high-density laminated rocks is significant for promoting shale oi... The existence of high-density bedding planes is a typical characteristic of shale oil reservoirs.Understanding the behavior of hydraulic fracturing in high-density laminated rocks is significant for promoting shale oil production.In this study,a hydraulic fracturing model considering tensile failure and frictional slip of the bedding planes is established within the framework of the unified pipe-interface element method(UP-IEM).The model developed for simulating the interaction between the hydraulic fracture and the bedding plane is validated by comparison with experimental results.The hydraulic fracturing patterns in sealed and unsealed bedding planes are compared.Additionally,the effects of differential stress,bedding plane permeability,spacing,and the friction coefficient of the bedding plane are investigated.The results showed that a single main fracture crossing the bedding planes is more likely to form in sealed bedding planes under high differential stress.The decrease in bedding plane permeability and the increase in the friction coefficient also promote the fracture propagating perpendicular to the bedding planes.Shale with high-density bedding planes has a poorer fracturing effect than that with low-density bedding planes,as the hydraulic fracture is prone to initiate and propagate along the bedding planes.Moreover,higher injection pressure is needed to maintain fracture propagation along the bedding.An increase in bedding density will lead to a smaller fracturing area.Fracturing fluid seepage into the bedding planes slows shale fracturing.It is recommended that increasing the injection flow rate,selecting alternative fracturing fluids,and employing multi-well/multi-cluster fracturing may be efficient methods to improve energy production in shale oil reservoirs. 展开更多
关键词 Hydraulic fracturing bedding planes SHALE unified pipe-interface element method
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