Four-hole submerged entry nozzles (SEN) with dif- ferent structures were researched using the water simula- tion test by particle image velocimetry (PIV) and DJSO0 hydraulic measurement system to get suitable SEN ...Four-hole submerged entry nozzles (SEN) with dif- ferent structures were researched using the water simula- tion test by particle image velocimetry (PIV) and DJSO0 hydraulic measurement system to get suitable SEN for high efficiency continuous casting. The influences of the exit area ratio (2: 1:2, 3:2: 3, 1: 1:1 and 1:2: 1), upper guide island angle θ (20°, 40°, 60° and 80°) , and lower guide island angle α (60°, 80°, 100° and 120°) on the vortex position in the mold and fluctuations were researched. The results show that the exit area ratio and the upper and low guide island angles have ob- vious influence on the flow field; the flow field in the mold is suitable at 1:2:1 of the exit area ratio, 80° of upper guide island angle, and 100° of lower guide island angle.展开更多
An industrial plant trial for optimizing the process parameters in a round billet continuous casting mold with electromagnetic stirring (M-EMS) was performed, in which the influences of stirring parameters with M-EM...An industrial plant trial for optimizing the process parameters in a round billet continuous casting mold with electromagnetic stirring (M-EMS) was performed, in which the influences of stirring parameters with M-EMS on the solidification macrostructure of high carbon steel were investigated. The results show that the billet quality is not well controlled under the condition of working current and frequency with EMS, in which the subsurface crack of grade 1.0-2.0 ups to 38.09%, the central pipe of grade 1.0-1.5 reaches to 14.28%, and the central porosity of grade 1.5 is 14.29%. The parameters of current 260 A and frequency 8 Hz as the final optimum scheme has a remarkable effect for improving the macroscopic quality of billet, in which the subsurface crack, central pipe and skin blowhole are all disappeared, and the central porosity and carbon segregation are also well improved.展开更多
基金The National Natrual Science Foundation of China(Grant No.51372231)
文摘Four-hole submerged entry nozzles (SEN) with dif- ferent structures were researched using the water simula- tion test by particle image velocimetry (PIV) and DJSO0 hydraulic measurement system to get suitable SEN for high efficiency continuous casting. The influences of the exit area ratio (2: 1:2, 3:2: 3, 1: 1:1 and 1:2: 1), upper guide island angle θ (20°, 40°, 60° and 80°) , and lower guide island angle α (60°, 80°, 100° and 120°) on the vortex position in the mold and fluctuations were researched. The results show that the exit area ratio and the upper and low guide island angles have ob- vious influence on the flow field; the flow field in the mold is suitable at 1:2:1 of the exit area ratio, 80° of upper guide island angle, and 100° of lower guide island angle.
基金supported by the Program for New Century Excellent Talents in University from the Ministry of Education of China (No.NCET-04-0285)
文摘An industrial plant trial for optimizing the process parameters in a round billet continuous casting mold with electromagnetic stirring (M-EMS) was performed, in which the influences of stirring parameters with M-EMS on the solidification macrostructure of high carbon steel were investigated. The results show that the billet quality is not well controlled under the condition of working current and frequency with EMS, in which the subsurface crack of grade 1.0-2.0 ups to 38.09%, the central pipe of grade 1.0-1.5 reaches to 14.28%, and the central porosity of grade 1.5 is 14.29%. The parameters of current 260 A and frequency 8 Hz as the final optimum scheme has a remarkable effect for improving the macroscopic quality of billet, in which the subsurface crack, central pipe and skin blowhole are all disappeared, and the central porosity and carbon segregation are also well improved.