Valorization of Camellia oleifera oil processing byproducts to value-added chemicals and biobased materials: A critical review

The C.oleifera oil processing industry generates large amounts of solid wastes,including C.oleifera shell(COS)and C.oleifera cake(COC).Distinct from generally acknowledged lignocellulosic biomass(corn stover,bamboo,birch,etc.),Camellia wastes contain diverse bioactive substances in addition to the abundant lignocellulosic components,and thus,the biorefinery utilization of C.oleifera processing byproducts involves complicated processing technologies.This reviewfirst summarizes various technologies for extracting and converting the main components in C.oleifera oil processing byproducts into value-added chemicals and biobased materials,as well as their potential applications.Microwave,ultrasound,and Soxhlet extractions are compared for the extraction of functional bioactive components(tannin,flavonoid,saponin,etc.),while solvothermal conversion and pyrolysis are discussed for the conversion of lignocellulosic components into value-added chemicals.The application areas of these chemicals according to their properties are introduced in detail,including utilizing antioxidant and anti-in-flammatory properties of the bioactive substances for the specific application,as well as drop-in chemicals for the substitution of unrenewable fossil fuel-derived products.In addition to chemical production,biochar fabricated from COS and its applications in thefields of adsorption,supercapacitor,soil remediation and wood composites are comprehensively reviewed and discussed.Finally,based on the compositions and structural characteristics of C.oleifera byproducts,the development of full-component valorization strategies and the expansion of the appli-cationfields are proposed.

Toluene Alkylation with Methanol to p-Xylene over Heteropoly Acids Supported by Clay

The alkylation of toluene with methanol for the selective formation of p-xylene was systematically studied. Very few studies have been reported on the use of superacids such as heteropolyacids on cheap supports, such as clay. This article deals with the use of different heteropoly acids （HPAs）, viz, Dodeca-Tungstophosphoric acid [H3PO4.12WO3.xH2O] （TPA）, Dodeca-Molyhdo phosphoric acid ammonium salt hydrate [H12Mo12N3O40P＋aq] （DMAA）, Dodeca-Molyhdo Phosphoric acid （PMA） on clay （MontmoriUonite, K-10） and as such plain clay. This comparative study reveals that 20%PMA/Clay shows 62% toluene conversion and 100% selectivity toward p-xylene.

Toluene Alkylation to Selective Formation of p-Xylene over Co-Crystalline ZSM-12/ZSM-5 Catalyst

The alkylation of toluene with methanol to selective formation of p-xylene has been systematically studied. ZSM-12 （MTW）/ZSM-5 co-crystalline zeolite in 40：60 proportions have been synthesized by the same molar gel composition, but at different temperatures and periods than that of ZSM-12 and ZSM-5, separately. All the prepared samples are characterized by XRD, SEM, BET, and XRF. The activity of toluene alkylation was investigated with a mixture of toluene and methanol as a feed over the ZSM-12, ZSM-12/ZSM-5 co-crystalline, ZSM-5, and physical mixture of ZSM-12/ZSM-5. From characterization, it is observed that the ZSM-12/ZSM-5 co-crystalline material is different from that of ZSM-12, ZSM-5, and their physical mixture. Further, the ZSM-12/ZSM-5 co-crystalline zeolite produces the highest content of xylene and has better selectivity for p-xylene than ZSM-12, ZSM-5, and their physical mixture.

Curing Kinetics of Tannin and Lignin Biobased Adhesives Determined by DSC and ABES

The curing process of two biobased adhesives:pine tanninhexamine(TH)and organosolv lignin non-isocyanate polyurethane(NIPU),suitable for interior nonstructural use,were compared with commercial urea-formaldehyde(UF)adhesive.Changes in chemical structure before and after the curing process were observed with Fouriertransform infrared spectroscopy(FTIR).The process of adhesive curing was monitored with differential scanning calorimetry(DSC)and the automated bonding evaluation system(ABES).Both DSC and ABES measurements confirmed UF as the fastest and NIPU as the slowest curing adhesive observed.Taking into account the ABES results,the optimal pressing parameters for the TH adhesive would be 4 min at 175℃,for the NIPU adhesive 7 min at 200℃and for the UF 1.5 min at 100℃.Strong linear correlation was observed between mechanical and chemical curing for the UF and NIPU adhesives,whereas lower correlation was observed for the TH adhesive.At all observed adhesives,the DSC measurements were underestimating the curing process determined by ABES in the first part and overestimating it at the end.The underestimation was the most evident with the TH adhesive and the less with the UF adhesive.When comparing the uncured and cured FTIR spectra of all three types of adhesives,a drastic decrease in the characteristic band of-OH groups at 3330–3400 cm^(−1)and an increase in the signal intensity at 2920 cm^(−1)of aliphatic-CH2-groups were observed.For the UF adhesive,the C=O stretching frequency has shifted from 1632 cm^(−1)for uncured to three different bands at 1766,1701,and 1655 cm^(−1)for cured UF.The sharp band for phenolic alcohols at 1236 cm^(−1)of C–O stretch and hydroxyl O–H functional group at 1009 cm^(−1)and at 684 cm^(−1)of uncured TH adhesive diminished during curing,which indicates that a crosslinking reaction occurs via-OH groups.The peak of the C=O group of urethane bridges at 1697 cm^(−1)for uncured NIPU shifted to lower wavenumber at 1633 cm^(−1)for cured NIPU.

Isobaric Vapor-Liquid Equilibrium of Binary Systems： p-Xylene ＋ （Acetic Acid, Methyl Acetate and n-Propyl Acetate） and Methyl Acetate ＋ n-Propyl Acetate in an Acetic Acid Dehydration Process

The vapor-liquid equilibrium data of four binary systems (acetic acid +p-xylene, methyl acetate +n-propyl acetate, n-propyl acetate +p-xylene and methyl acetate +p-xylene) are measured at 101.33 kPa with Ellis equilibrium still, and then both the NRTL and UNIQUAC models are used in combination with the HOC model for correlating and estimating the vapor-liquid equilibrium of these four binary systems. The estimated binary VLE results using correlated parameters agree well with the measured data except the methyl acetate +p-xylene system which easily causes bumping and liquid rushing out of the sampling tap due to their dramatically different boiling points. The correlation results by NRTL and UNIQUAC models have little difference on the average absolute deviations of temperature and composition of vapor phase, and the results by NRTL model are slightly better than those by UNIQUAC model except for the methyl acetate +n-propyl acetate system, for which the latter gives more accurate correlations.

Kinetics of Burning Side Reaction in the Liquid-phase Oxidation of p-Xylene

During the liquid-phase oxidation of p-xylene,over-oxidation of reactant,intermediates and solvent to carbon dioxide and carbon monoxide is generally known as the burning side reaction.Batch and semi-continuous experiments were carried out,and the experimental data of the burning side reaction were analyzed and reported in this paper.The results showed that the rates of burning side reactions were proportional to the rates of the main reaction,but decreased with the increasing concentrations of reactant and intermediates.The inter-stimulative and competitive relationship between the burning side reaction and the main reaction was confirmed,and the rates of the burning side reaction could be described with some key indexes of the main reaction.According to the mechanism of the side reactions and the kinetics model of main reaction which were proposed and tested in the previous papers,a kinetic model of the burning side reactions involving some key indexes of the main reaction was developed,and the parameters were determined by data fitting of the COx rate curves.The obtained kinetic model could describe the burning side reactions adequately.

Highly Efficient Adsorption of P-Xylene from Aqueous Solutions by Hierarchical Nanoporous Biochar Derived from Crab Shell

The global consumption of p-xylene(PX)for the production of polymers has raised serious concerns about its impact on the environment.As various reports have shown the risks that PX could pose to human health,research into cost-effective remedial methods to remove PX from the environment has gained attraction.In this work,a hierarchical porous crab shell biochar(KCS)was synthesized,characterized,and evaluated for its efficiency to remove PX from aqueous solution.The characterizations of KCS,including the porous structure,surface functional group,phase structure,and surface morphology,were discussed by N_(2) adsorption-desorption,FTIR,XRD,and SEM.Batch adsorption experiments showed that the maximum adsorption capacity of PX on KCS was 393 mg/g within 5 min,larger than most biological/biomass materials,mainly due to the higher specific surface area of 2046 m^(2)/g,and abundant lipophilic functional groups.Subsequent adsorption kinetics study indicated a pseudo-second-order model which implied that the adsorption of PX was due to chemisorption.Thermodynamic parameters showed that the values ofΔH°andΔG°were both negative,indicating that the PX adsorption process on KCS was spontaneous and exothermic.The performance of KCS in delivering a cost-effective,fast,and efficient solution for the removal of PX from aqueous solution would greatly benefit current environmental remediation efforts.

Viscosities of Pure Water, Acetic Acid ＋ Water, and p-Xylene ＋ Acetic Acid ＋ Water at Different Temperature and Pressure

The viscosities of pure water,the acetic acid+water binary system,and the p-xylene+acetic acid+ water ternary system at different concentrations were determined with a rolling-ball viscometer at temperatures from 313.15 to 473.15 K and pressures from 0.10 to 3.20 MPa.The viscosity data were fitted by a correlation equation for the estimation of the mixture viscosities.The average absolute deviations(AAD)of the correlation for binary and ternary systems are 2.48%and 1.77%,respectively.

Modified Self-adaptive Immune Genetic Algorithm for Optimization of Combustion Side Reaction of p-Xylene Oxidation

In recent years, immune genetic algorithm (IGA) is gaining popularity for finding the optimal solution for non-linear optimization problems in many engineering applications. However, IGA with deterministic mutation factor suffers from the problem of premature convergence. In this study, a modified self-adaptive immune genetic algorithm (MSIGA) with two memory bases, in which immune concepts are applied to determine the mutation parameters, is proposed to improve the searching ability of the algorithm and maintain population diversity. Performance comparisons with other well-known population-based iterative algorithms show that the proposed method converges quickly to the global optimum and overcomes premature problem. This algorithm is applied to optimize a feed forward neural network to measure the content of products in the combustion side reaction of p-xylene oxidation, and satisfactory results are obtained.

Renewable p-Xylene Production by Co-catalytic Pyrolysis of Cellulose and Methanol

This work developed a one-step process for renewable p-xylene production by co-catalytic fast pyrolysis (co-CFP) of cellulose and methanol over the different metal oxides modified ZSM5 catalysts. It has been proven that La2O3-modified ZSM5(80) catalyst was an effective one for the production of biobased p-xylene. The selectivity and yield of p-xylene strongly depended on the acidity of the catalysts, reaction temperature, and methanol content. The highest p-xylene yield of 14.5 C-mol% with a p-xylene/xylenes ratio of 86.8% was obtained by the co-CFP of cellulose with 33wt% methanol over 20%La2O3-ZSM5(80) catalyst. The deactivation of the catalysts during the catalytic pyrolysis process was investigated in detail.The reaction pathway for the formation of p-xylene from cellulose was proposed based on the analysis of products and the characterization of catalysts.

Multi-objective optimization of p-xylene oxidation process using an improved self-adaptive differential evolution algorithm

The rise in the use of global polyester fiber contributed to strong demand of the Terephthalic acid （TPA）. The liquid-phase catalytic oxidation of p-xylene （PX） to TPA is regarded as a critical and efficient chemical process in industry [ 1 ]. PX oxidation reaction involves many complex side reactions, among which acetic acid combustion and PX combustion are the most important. As the target product of this oxidation process, the quality and yield of TPA are of great concern. However, the improvement of the qualified product yield can bring about the high energy consumption, which means that the economic objectives of this process cannot be achieved simulta- neously because the two objectives are in conflict with each other. In this paper, an improved self-adaptive multi-objective differential evolution algorithm was proposed to handle the multi-objective optimization prob- lems. The immune concept is introduced to the self-adaptive multi-objective differential evolution algorithm （SADE） to strengthen the local search ability and optimization accuracy. The proposed algorithm is successfully tested on several benchmark test problems, and the performance measures such as convergence and divergence metrics are calculated. Subsequently, the multi-objective optimization of an industrial PX oxidation process is carried out using the proposed immune self-adaptive multi-objective differential evolution algorithm （ISADE）. Optimization results indicate that application oflSADE can greatly improve the yield of TPA with low combustion loss without degenerating TA quality.

High dimension feature extraction based visualized SOM fault diagnosis method and its application in p-xylene oxidation process

Purified terephthalic acid(PTA) is an important chemical raw material. P-xylene(PX) is transformed to terephthalic acid(TA) through oxidation process and TA is refined to produce PTA. The PX oxidation reaction is a complex process involving three-phase reaction of gas, liquid and solid. To monitor the process and to improve the product quality, as well as to visualize the fault type clearly, a fault diagnosis method based on selforganizing map(SOM) and high dimensional feature extraction method, local tangent space alignment(LTSA),is proposed. In this method, LTSA can reduce the dimension and keep the topology information simultaneously,and SOM distinguishes various states on the output map. Monitoring results of PX oxidation reaction process indicate that the LTSA–SOM can well detect and visualize the fault type.

VAPOR-LIQUID EQUILIBRIUM FOR TERNARY MIXTURES OF BENZENE,TOLUENE,AND p-XYLENE

Vapor-liquid equilibrium composition and temperature were measured for binary andternary mixtures of benzene,toluene and p-xylene at 101.33 kPa The equilibrium cell of Boubliketal.was modified for the present study.The experimental vapor-liquid equilibrium data were corre-lated with the Wilson equation.

Density and Excess Molar Volume of Binary Mixtures ofp-Xylene＋Acetic Acid and o-Xylene＋Acetic Acid at Different Temperatures and Pressures

A new apparatus was designed with a thick-walled glass capillary, electric heater tube with red copper and heat preservation. The thick-walled glass capillary was used for its advantages of resistance to acid corrosion and pressure, and ease of observation. The experimental densities over the entire range of mole fraction for the binary mixture of p-xylene＋acetic acid and o-xylene＋acetic acid were measured using the new apparatus at temperatures ranging from 313.15K to 473.15K and pressure ranging from 0.20 to 2,0 MPa. The density values were used in the determination of excess molar volumes, W. The Redlich-Kister equation was used to fit the excess molar volume values, and the coefficients and estimate ot the standard error values were presented. The experimental resuits prove that the density measurement apparatus is successful.

Excess Molar Volumes and Viscosities of Binary Mixtures of p-Xylene with Cyclohexane, n-Heptane, n-Octane, Sulfolane, N-Methyl-2-pyrrolidone and Acetic Acid at 303.15 K and 323.15 K and Atmospheric Pressure

Experimental data on density and viscosity at 303.15K and 323.15K are presented for the binary mixtures of p-xylene with cyclohexane, n-heptane, n-octane, sulfolane, N-methyl-2-pyrrolidone and acetic acid.From these data, the excess molar volume and deviations in viscosity have been calculated. The computed quantities have been fitted to the Redlich-Kister Equation to derive coefficients and estimate the standard error values. Results are discussed in terms of intermolecular interactions.

Insights into biobased epoxidized fatty acid isobutyl esters from biodiesel:Preparation and application as plasticizer

Biodiesel was used to prepare epoxidized fatty acid isobutyl esters(Ep-FABEs)as a biobased plasticizer in this work.Transesterification of biodiesel with isobutanol catalyzed by tetrabutyl titanate was carried out in a gas-liquid tower reactor.The conversion achieved nearly 100%within 5 h under the reaction temperature,the mass ratio of catalyst to fatty acid methyl esters(FAMEs),and isobutanol to FAMEs total molar ratio of 180℃,0.4%(mass),and 5.4:1,respectively.In addition,kinetic model of the transesterification reaction was developed at 150–190℃.The calculated activation energy was 48.93 kJ·mol^(-1).Then,the epoxidation of obtained fatty acid isobutyl esters(FABEs)was conducted in the presence of formic acid and hydrogen peroxide.The Ep-FABEs was further analyzed for its plasticizing effectiveness to replace dioctyl phthalate(DOP)and compared with conventional epoxy plasticizer epoxidized fatty acid methyl esters(Ep-FAMEs).The results indicated that the thermal stability and mechanical properties of PVC films with Ep-FABEs plasticizer were significantly improved compared with those plasticized with DOP.In addition,the extraction resistance and migration stability of Ep-FABEs were better than those of EpFAMEs.Overall,the prepared Ep-FABEs via structural modification of biodiesel proved to be a promising biobased plasticizer.

Biobased Vanillic Acid and Ricinoleic Acid: Building Blocks for Fully Renewable Copolyesters

New fully biobased polyether/esters have been synthesized by a one-pot polymerization reaction of ricinoleic acid(RA),vanillic acid(VA)and ethylene carbonate(EC).In particular,EC selectively reacts with the phenolic group of VA to obtain in-situ 4-(2-hydroxyethoxy)-3-methoxybenzoate(EV),suitable for subsequent copolymerization with RA.The procedure was carried out in a single step,without any solvent.Chemical structure and thermal properties of the new materials were studied in order to explore relationships between composition and final performances.The combination of EV,bearing a rigid aromatic structure,with RA,characterized by high flexibility and potential biocidal activity,allows the production of a novel class of fully biobased aliphatic-aromatic polymers presenting tuneable thermal properties and suitable for a range of applications,for example,in active packaging and biomedical fields.

Effect of CO2 on oxidation of p-xylene in acetic acids/CO2

The oxidation of p-xylene to terephthalic acid with molecular oxygen in acetic acids modified carbon dioxide over Co/Mn/Br catalyst was studied in a batch reactor. The results showed that the oxidation of p-xylene to terephthalic acid was severely inhibited when carbon dioxide exceeded a certain amount, the conversion of p-xylene decreased rapidly from 100.0% to 3.3% and the yield of terephthalic acid dropped from 42.6% to trace. Whereas the oxidation processes of p-Tolualdchyde to p-Toluic acid and 4-Carboxybenzaldehyde to tcrcphthalic acid were improved when a relative small amount of CO2 v/as added, Further investigation found that this negative effect may be caused by multiphase reactions emerging.

Design and control of a p-xylene oxidation process

The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.

基于纸包装生物基涂层的研究进展

随着人们环保意识的逐渐提高,环保友好、节能减排已成为全球人们关注的重点,在限塑令、禁塑令背景下,以纸代塑是实现环境保护和可持续发展的主要方式。但由于纸基材料表面疏松多孔的结构,小分子的水和气体很容易通过孔隙渗透和润湿纤维,不能满足包装材料的阻隔功能要求,同时纸张没有热封性能,无法通过加热自粘制袋的方式达到工业化生产的要求,且其在机械强度方面难以与塑料相媲美。本文主要从防潮性、阻气性、热封性和机械强度四个角度综述了生物基涂层改性纸基包装材料的研究。