Magnesium alloys with homogeneous degradation and controlled degradation rate are desirable for biodegradable materials.In the present work,Mg-3 wt.%Zn-0.2 wt.%Ca alloys with different columnar structures were fabrica...Magnesium alloys with homogeneous degradation and controlled degradation rate are desirable for biodegradable materials.In the present work,Mg-3 wt.%Zn-0.2 wt.%Ca alloys with different columnar structures were fabricated and the degradation in 0.9 wt.%NaCl were investigated.With the increase of the growth rate for the directional solidification,the microstructure of the directionally solidified(DSed)alloy evolved from cellular to dendritic coupled with the change of the spacing of the primary trunks(λ_(1))and the volume fraction(fv)of Ca_(2)Mg_(6)Zn_(3) phase.The results of the corrosion test suggested that the alloy with cellular structure experienced homogeneous corrosion and exhibited the lowest corrosion rate.The good corrosion resistance of the alloy with cellular structure was attributed to the protective corrosion products film(CPF),which was closely related to the fv of Ca_(2)Mg_(6)Zn_(3) phase andλ_(1).To evaluate the corrosion rates(CR)of the DSed Mg-Zn-Ca alloys with different microstructures,a parameterαwas proposed in this work,which was calculated byλ_(1) and the fv of Ca_(2)Mg_(6)Zn_(3) phase.The fitting result showed that there was a linear relationship between CR andα,which was CR=4.1899+0.00432α.This means that the CR of the DSed Mg-Zn-Ca alloy can be evaluated if the microstructure had been characterized.展开更多
The effects of trace yttrium(Y)element on the microstructure,mechanical properties,and corrosion resistance of Mg-2Zn-0.1Mn-0.3Ca-xY(x=0,0.1,0.2,0.3)biological magnesium alloys are investigated.Results show that grain...The effects of trace yttrium(Y)element on the microstructure,mechanical properties,and corrosion resistance of Mg-2Zn-0.1Mn-0.3Ca-xY(x=0,0.1,0.2,0.3)biological magnesium alloys are investigated.Results show that grain size decreases from 310 to 144µm when Y content increases from 0wt%to 0.3wt%.At the same time,volume fraction of the second phase increases from 0.4%to 6.0%,yield strength of the alloy continues to increase,and ultimate tensile strength and elongation decrease initially and then increase.When the Y content increases to 0.3wt%,Mg_(3)Zn_(6)Y phase begins to precipitate in the alloy;thus,the alloy exhibits the most excellent mechanical property.At this time,its ultimate tensile strength,yield strength,and elongation are 119 MPa,69 MPa,and 9.1%,respectively.In addition,when the Y content is 0.3wt%,the alloy shows the best corrosion resistance in the simulated body fluid(SBF).This investigation has revealed that the improvement of mechanical properties and corrosion resistance is mainly attributed to the grain refinement and the precipitated Mg_(3)Zn_(6)Y phase.展开更多
Biomedical magnesium(Mg)alloys have garnered significant attention because of their unique biodegradability,favorable biocompatibility,and suitable mechanical properties.The incorporation of rare earth(RE)elements,wit...Biomedical magnesium(Mg)alloys have garnered significant attention because of their unique biodegradability,favorable biocompatibility,and suitable mechanical properties.The incorporation of rare earth(RE)elements,with their distinct physical and chemical properties,has greatly contributed to enhancing the mechanical performance,degradation behavior,and biological performance of biomedical Mg alloys.Currently,a series of RE-Mg alloys are being designed and investigated for orthopedic implants and cardiovascular stents,achieving substantial and encouraging research progress.In this work,a comprehensive summary of the state-of-the-art in biomedical RE-Mg alloys is provided.The physiological effects and design standards of RE elements in biomedical Mg alloys are discussed.Particularly,the degradation behavior and mechanical properties,including their underlying action are studied in-depth.Furthermore,the preparation techniques and current application status of RE-Mg alloys are reviewed.Finally,we address the ongoing challenges and propose future prospects to guide the development of high-performance biomedical Mg-RE alloys.展开更多
The influence of equal channel angular pressing on the tension-compression yield asymmetry of extruded Mg-5.3 Zn-0.6 Ca(weight percent)alloy has been investigated.The microstructure was obviously refined by the large ...The influence of equal channel angular pressing on the tension-compression yield asymmetry of extruded Mg-5.3 Zn-0.6 Ca(weight percent)alloy has been investigated.The microstructure was obviously refined by the large strain during the equal channel angular pressing,accompanied with very fine Ca_(2)Mg_(6)Zn_(3) phases with average diameter of 70 nm.The weak tension-compression yield asymmetry after equal channel angular pressing is mainly attributed to the reduced volume fraction of extension twinning during the compression,because the slope(k)of twinning in Hall-Petch relationship is higher than that of dislocation slip,and the twinning deformation is difficult to take place with decreasing grain size.The basal slip is more active in the alloy after equal channel angular pressing,due to the non-basal texture components,which hinders the twinning activation and reduces the yield asymmetry.Furthermore,the presence of fine precipitate restricts the twinning activation,which also contributes to the reduction of yield asymmetry.展开更多
To expand the future clinic applications of biodegradable magnesium alloy,polymer coatings with excellent biocompatibility are the keys to solve the local alkalinity and rapid hydrogen release.Natural-organic silk fib...To expand the future clinic applications of biodegradable magnesium alloy,polymer coatings with excellent biocompatibility are the keys to solve the local alkalinity and rapid hydrogen release.Natural-organic silk fibroin provides an approach to fabricate a protective coating on biomedical Mg-Zn-Ca alloy,however,the adhesion force and mechanical properties of the coating on substrates are ought to be further improved without any chemical conversion/intermediate layer.Hereby,based on VUV/O;surface activation,a hybrid of silk fibroin and sodium alginate is proposed to enhance the adhesion force and mechanical properties of the composite coatings on hydrophilic Mg-Zn-Ca alloy surfaces.Various mass ratios of sodium alginate addition were investigated to achieve the optimum coating strategy.The nanoscratch test and nanoindentation test confirmed that the adhesion force was tripled and mechanical properties index was significantly improved when the mass ratio of silk fibroin/sodium alginate was 70/30 compared to pure silk fibroin or sodium alginate coatings.Meanwhile,the corrosion rate of the coated Mg-Zn-Ca alloy was significantly delayed with the addition of sodium alginate,resulting in a reaction layer during corrosion process.Furthermore,the mechanisms for both adhesion and corrosion processes were discussed in detail.Our findings offer more possibilities for the controllable surface performance of degradable metals.展开更多
An investigation into the corrosion characteristics and mechanism of directionally solidified(DSed) Mg-3Zn-xCa(x = 0, 0.2, 0.5,0.8 wt.%) alloys in 0.9 wt.% Na Cl solution is presented. The DSed microstructure consists...An investigation into the corrosion characteristics and mechanism of directionally solidified(DSed) Mg-3Zn-xCa(x = 0, 0.2, 0.5,0.8 wt.%) alloys in 0.9 wt.% Na Cl solution is presented. The DSed microstructure consists of columnar dendrites and eutectics distributed in the interdendritic region. The primary dendritic arm spacing(PDAS) and the volume fraction(fv) of the secondary phases are under the significant impact of the content of Ca. The corrosion rates evaluated using electrochemical measurements and immersion tests are accelerated monotonously with the increase of Ca content in DSed alloys. The corrosion resistance of the DSed alloys is significantly affected by the corrosion products film(CPF) and the secondary phases. The corrosion products of DSed Mg-3Zn alloy contain Mg(OH)_(2) and ZnO. The existence of ZnO greatly enhances the corrosion resistance of DSed Mg-3Zn alloy. As for the DSed alloys containing Ca content, a relatively protective CPF without deep pits can form on the surface of DSed Mg-3Zn-0.2Ca specimen during the corrosion. The f_(v)of the secondary phases dominates the corrosion rate of the DSed Mg-Zn-Ca alloys. The corrosion of DSed Mg-3Zn-xCa alloys initiates as a result of microgalvanic coupling between the cathodes of secondary phases and α-Mg matrix anode. Then, the corrosion gradually extends longitudinally with the breakdown of CPF.展开更多
Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space stations.The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of m...Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space stations.The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum alloy.However,the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this gap.The traditional milling force models are mainly based on empirical models and finite element simulations,which are insufficient to guide industrial manufacturing.In this study,the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical simulation.The instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication(NMQL)based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface.A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force coefficient.The average absolute errors in the prediction of milling forces for the NMQL are 13.3%,2.3%,and 7.6%in the x-,y-,and z-direction,respectively.Compared with the milling forces obtained by dry milling,those by NMQL decrease by 21.4%,17.7%,and 18.5%in the x-,y-,and z-direction,respectively.展开更多
The effects of Zn content on the microstxucture and the mechanical and corrosion properties of as-cast low-alloyed Mg-xZn~.2Ca alloys (x = 0.6wt%, 2.0wt%, 2.5wt%, hereafter denoted as 0.6Zn, 2.0Zn, and 2.5Zn alloys, ...The effects of Zn content on the microstxucture and the mechanical and corrosion properties of as-cast low-alloyed Mg-xZn~.2Ca alloys (x = 0.6wt%, 2.0wt%, 2.5wt%, hereafter denoted as 0.6Zn, 2.0Zn, and 2.5Zn alloys, respectively) axe investigated. The results show that the Zn content not only influences grain refinement but also induces different phase precipitation behaviors. The as-cast microstxucture of the 0.6Zn alloy is composed of ct-Mg, Mg2Ca, and Ca2Mg6Zn3 phases, whereas 2.0Zn and 2.5Zn alloys only contain ct-Mg and Ca2Mg6Zn3 phases, as revealed by X-ray diffraction (XRD) and txonsmission electron microscopy (TEM) analyses. Moreover, with in- creasing Zn content, both the ultimate tensile strength (UTS) and the elongation to fracture first increase and then decrease. Among the three investigated alloys, the largest UTS (178 MPa) and the highest elongation to fracture (6.5%) are obtained for the 2.0Zn alloy. In addition, the corrosion rate increases with increasing Zn content. This paper provides on updated investigation of the alloy composi- tion-microstxucture-property relationships of different Zn-containing Mg-Zn-Ca alloys.展开更多
The microstructure,mechanical properties and corrosion behaviors of as-cast ternary Mg-2Zn-x Ca(x=0,0.2,0.4,0.8)alloys have been investigated in this study.Results indicate that the microstructure of Mg-Zn-Ca alloys c...The microstructure,mechanical properties and corrosion behaviors of as-cast ternary Mg-2Zn-x Ca(x=0,0.2,0.4,0.8)alloys have been investigated in this study.Results indicate that the microstructure of Mg-Zn-Ca alloys can be significantly refined with increasing Ca concentration.Moreover,the alloys with different contents of Ca exhibit the different phases formation behaviors,i.e.α-Mg+Ca_2Mg_6Zn_3 phases for Mg-2Zn-0.2Ca and Mg-2Zn-0.4Ca alloys,andα-Mg+Ca_2Mg_6Zn_3+Mg_2Ca phases for Mg-2Zn-0.8Ca alloy,respectively.Among all the alloys,the maximum ultimate tensile strength and elongation(161 MPa and 9.1%)can be attained for the Mg-2Zn-0.2Ca alloy.Corrosion tests in Hanks’balanced salt solution indicated that Ca addition is detrimental to corrosion resistance of Mg-2Zn alloy.The relationship between as-cast microstructure and properties for different Ca-containing alloys is also discussed in detail.展开更多
The as-cast Mg-3Zn-0.4Ca alloy shows a great potential to be used in biomedical applications due to its composition,mechanical properties and biodegradability.Zn and Ca appear naturally in the organism accomplishing v...The as-cast Mg-3Zn-0.4Ca alloy shows a great potential to be used in biomedical applications due to its composition,mechanical properties and biodegradability.Zn and Ca appear naturally in the organism accomplishing vital functions.The alloy consists of an a-Mg matrix and a eutectic composed of a-Mg4-Ca2Mg6Zn3.The eutectic product enhances the mechanical properties of the studied alloy,causing strengthening and providing superior hardness values.In this alloy,cracks initiate at the intermetallic compounds and progress through the matrix because of the open network formed by the eutectics.Attending to the corrosion results,the eutectic product presents a noble potential compared to the a-Mg phase.For this reason,the corrosion progresses preferentially through the matrix,avoiding the(α-Mg+Ca2Mg6Zri3)eutectic product,when the alloy is in direct contact to Hank's solution.展开更多
Magnesium(Mg) and its alloys have emerged as a favored candidate for bio-regenerative medical implants due to their superior biocompatibility, biodegradability and the elastic modulus close to that of human bone. Unfo...Magnesium(Mg) and its alloys have emerged as a favored candidate for bio-regenerative medical implants due to their superior biocompatibility, biodegradability and the elastic modulus close to that of human bone. Unfortunately, the rapid and uncontrollable degradation rate of Mg alloys in chloride-rich body microenvironments limits their clinical orthopedic applications. Recently, Calcium Phosphate(Ca-P)biomaterials, especially Hydroxyapatite(HA), have been broadly applied in the surface functional modification of metal-based biomaterials attributed to their excellent bioactivity and biocompatibility. Hydrothermal modification of Ca-P coatings on Mg alloys has been extensively exploited by researchers for its significant superiorities in controlling coating structure and improving interfacial bonding strength for better osseointegration and corrosion resistance. This work focuses on the up-to-the-minute advances in Ca-P coatings on the surface of Mg and its alloys via hydrothermal methods, including the strategies and mechanisms of hydrothermal modification. Herein, we are inclined to share some feasible and attractive hydrothermal surface modification strategies. From the perspectives of hydrothermal manufacturing technique innovation and coating structure optimization, we evaluate how to foster the corrosion resistance, coating bonding strength, osseointegration and antibacterial properties of Mg alloys with Ca-P coatings synthesized by hydrothermal method. The challenges and future perspectives on the follow-up exploration of Mg alloys for orthopedic applications are also elaborately proposed.展开更多
In this study,we compared FeNi alloy magnetic nanoparticles(MNPs) prepared by either combustion or chemical precipitation methods.We found that the FeNi MNPs generated by combustion method have a rather high saturatio...In this study,we compared FeNi alloy magnetic nanoparticles(MNPs) prepared by either combustion or chemical precipitation methods.We found that the FeNi MNPs generated by combustion method have a rather high saturation magnetization Ms of ~180 emu/g and a coercivity field Hc of near zero.However,the alloy nanoparticles are easily aggregated and are not well dispersive such that size distribution of the nanoparticle clusters is wide and clusters are rather big(around 50~700 nm).To prepare a better quality and well dispersed Fe-Ni MNPs,we also developed a thermal reflux chemical precipitation method to synthesize FeNi3 alloy MNPs.The precursor chemicals of Fe(acac)3 and Ni(acac)2 in a molecular ratio of 1:3 reacted in octyl ether solvent at the boiling point of solvent(~300 ℃) by the thermal reflux process.The 1,2-hexadecandiol and tri-n-octylphosphine oxide(TOPO) were used as reducer and surfactant,respectively.The chemically precipitated FeNi3 MNPs are well dispersed and have well-controlled particle sizes around 10~20 nm with a very narrow size distribution(±1.2 nm).The highly monodispersive FeNi3 MNPs present good uniformity in particle shape and crystallinity on particle surfaces.The MNPs exhibit well soft magnetism with saturation magnetization of ~61 emu/g and Hc~0.The biomedically compatible FeNi MNPs which were coated with biocompatible polyethyleneimine(PEI) polymer were also synthesized.We demonstrated that the PEI coated FeNi MNPs can enter the mammalian cells in vitro and can be used as a magnetic resonance imagine(MRI) contrast agent.The results demonstrated that FeNi MNPs potentially could be applied in the biomedical field.The functionalized magnetic beads with biocompatible polymer coated on MNPs are also completed for biomedical applications.展开更多
Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-b...Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-bone density make Mg-based alloys good candidates for fabricating surgical bioimplants for use in orthopedic and traumatology treatments.To this end,nowadays additive manufacturing(AM)along with three-dimensional(3D)printing represents a promising manufacturing technique as it allows for the integration of bioimplant design and manufacturing processes specific to given applications.Meanwhile,this technique also faces many new challenges associated with the properties of Mg-based alloys,including high chemical reactivity,potential for combustion,and low vaporization temperature.In this review article,various AM processes to fabricate biomedical implants from Mg-based alloys,along with their metallic microstructure,mechanical properties,biodegradability,biocompatibility,and antibacterial properties,as well as various post-AM treatments were critically reviewed.Also,the challenges and issues involved in AM processes from the perspectives of bioimplant design,properties,and applications were identified;the possibilities and potential scope of the Mg-based scaffolds/implants are discussed and highlighted.展开更多
基金This work was supported by the Key Research and Development Plan of Shandong Province(2019JZZY020329)the National Key Research and Development Program of China(grant number.2017YFB0103904)+1 种基金the National Natural Science Foundation of China(No.51701211)DongGuan Innovative Research Team Program(2020607234007).
文摘Magnesium alloys with homogeneous degradation and controlled degradation rate are desirable for biodegradable materials.In the present work,Mg-3 wt.%Zn-0.2 wt.%Ca alloys with different columnar structures were fabricated and the degradation in 0.9 wt.%NaCl were investigated.With the increase of the growth rate for the directional solidification,the microstructure of the directionally solidified(DSed)alloy evolved from cellular to dendritic coupled with the change of the spacing of the primary trunks(λ_(1))and the volume fraction(fv)of Ca_(2)Mg_(6)Zn_(3) phase.The results of the corrosion test suggested that the alloy with cellular structure experienced homogeneous corrosion and exhibited the lowest corrosion rate.The good corrosion resistance of the alloy with cellular structure was attributed to the protective corrosion products film(CPF),which was closely related to the fv of Ca_(2)Mg_(6)Zn_(3) phase andλ_(1).To evaluate the corrosion rates(CR)of the DSed Mg-Zn-Ca alloys with different microstructures,a parameterαwas proposed in this work,which was calculated byλ_(1) and the fv of Ca_(2)Mg_(6)Zn_(3) phase.The fitting result showed that there was a linear relationship between CR andα,which was CR=4.1899+0.00432α.This means that the CR of the DSed Mg-Zn-Ca alloy can be evaluated if the microstructure had been characterized.
基金financially supported by the National Natural Science Foundation of China(Nos.52005034 and 52027805)the China Postdoctoral Science Foundation Funded Project(No.2021M691860)+2 种基金the Beijing Postdoctoral Research Foundation(No.2021-ZZ-073)the Zhuhai Industry-University-Research Cooperation Project(No.ZH22017001200176PWC)the Tai’an City Science and Technology Innovation Major Project(No.2021ZDZX011)。
文摘The effects of trace yttrium(Y)element on the microstructure,mechanical properties,and corrosion resistance of Mg-2Zn-0.1Mn-0.3Ca-xY(x=0,0.1,0.2,0.3)biological magnesium alloys are investigated.Results show that grain size decreases from 310 to 144µm when Y content increases from 0wt%to 0.3wt%.At the same time,volume fraction of the second phase increases from 0.4%to 6.0%,yield strength of the alloy continues to increase,and ultimate tensile strength and elongation decrease initially and then increase.When the Y content increases to 0.3wt%,Mg_(3)Zn_(6)Y phase begins to precipitate in the alloy;thus,the alloy exhibits the most excellent mechanical property.At this time,its ultimate tensile strength,yield strength,and elongation are 119 MPa,69 MPa,and 9.1%,respectively.In addition,when the Y content is 0.3wt%,the alloy shows the best corrosion resistance in the simulated body fluid(SBF).This investigation has revealed that the improvement of mechanical properties and corrosion resistance is mainly attributed to the grain refinement and the precipitated Mg_(3)Zn_(6)Y phase.
基金supported by National Key Research and Development Program of China[2023YFB4605800]National Natural Science Foundation of China[51935014,52165043]+3 种基金JiangXi Provincial Natural Science Foundation of China[20224ACB204013,20224ACB214008]Jiangxi Provincial Cultivation Program for Academic and Technical Leaders of Major Subjects[20225BCJ23008]Anhui Provincial Natural Science Foundation[2308085ME171]The University Synergy Innovation Program of Anhui Province[GXXT-2023-025,GXXT-2023-026].
文摘Biomedical magnesium(Mg)alloys have garnered significant attention because of their unique biodegradability,favorable biocompatibility,and suitable mechanical properties.The incorporation of rare earth(RE)elements,with their distinct physical and chemical properties,has greatly contributed to enhancing the mechanical performance,degradation behavior,and biological performance of biomedical Mg alloys.Currently,a series of RE-Mg alloys are being designed and investigated for orthopedic implants and cardiovascular stents,achieving substantial and encouraging research progress.In this work,a comprehensive summary of the state-of-the-art in biomedical RE-Mg alloys is provided.The physiological effects and design standards of RE elements in biomedical Mg alloys are discussed.Particularly,the degradation behavior and mechanical properties,including their underlying action are studied in-depth.Furthermore,the preparation techniques and current application status of RE-Mg alloys are reviewed.Finally,we address the ongoing challenges and propose future prospects to guide the development of high-performance biomedical Mg-RE alloys.
基金The authors wish to highly acknowledge Prof.L.M.Wang of Changchun Institute of Applied Chemistry,Chinese Academy of Sciences,for his valuable suggestions and discussions.Thanks to the financial aid from the National Science&Technology Pillar Program(Grant No.2012BAE01B04)the National Natural Science Foundation of China(Grant No.51401200)the Natural Science Foundation of Jilin Province(Grant No.20140520099JH).
文摘The influence of equal channel angular pressing on the tension-compression yield asymmetry of extruded Mg-5.3 Zn-0.6 Ca(weight percent)alloy has been investigated.The microstructure was obviously refined by the large strain during the equal channel angular pressing,accompanied with very fine Ca_(2)Mg_(6)Zn_(3) phases with average diameter of 70 nm.The weak tension-compression yield asymmetry after equal channel angular pressing is mainly attributed to the reduced volume fraction of extension twinning during the compression,because the slope(k)of twinning in Hall-Petch relationship is higher than that of dislocation slip,and the twinning deformation is difficult to take place with decreasing grain size.The basal slip is more active in the alloy after equal channel angular pressing,due to the non-basal texture components,which hinders the twinning activation and reduces the yield asymmetry.Furthermore,the presence of fine precipitate restricts the twinning activation,which also contributes to the reduction of yield asymmetry.
基金supported by the National Natural Science Foundation of China(Grant No.51975151)the China Postdoctoral Science Foundation(Grant No.2017M610207)+1 种基金the Heilongjiang Provincial Natural Science Foundation of China(Grant No.LH2019E041)the Fundamental Research Funds for Central Universities(Grant No.HIT.NSRIF.2019005)。
文摘To expand the future clinic applications of biodegradable magnesium alloy,polymer coatings with excellent biocompatibility are the keys to solve the local alkalinity and rapid hydrogen release.Natural-organic silk fibroin provides an approach to fabricate a protective coating on biomedical Mg-Zn-Ca alloy,however,the adhesion force and mechanical properties of the coating on substrates are ought to be further improved without any chemical conversion/intermediate layer.Hereby,based on VUV/O;surface activation,a hybrid of silk fibroin and sodium alginate is proposed to enhance the adhesion force and mechanical properties of the composite coatings on hydrophilic Mg-Zn-Ca alloy surfaces.Various mass ratios of sodium alginate addition were investigated to achieve the optimum coating strategy.The nanoscratch test and nanoindentation test confirmed that the adhesion force was tripled and mechanical properties index was significantly improved when the mass ratio of silk fibroin/sodium alginate was 70/30 compared to pure silk fibroin or sodium alginate coatings.Meanwhile,the corrosion rate of the coated Mg-Zn-Ca alloy was significantly delayed with the addition of sodium alginate,resulting in a reaction layer during corrosion process.Furthermore,the mechanisms for both adhesion and corrosion processes were discussed in detail.Our findings offer more possibilities for the controllable surface performance of degradable metals.
基金supported by the Key Research and Development Plan of Shandong Province (2019JZZY020329)the National Key Research and Development Program of China (2017YFB0103904)+1 种基金the National Natural Science Foundation of China (51701211)DongGuan Innovative Research Team Program (2020607134012)。
文摘An investigation into the corrosion characteristics and mechanism of directionally solidified(DSed) Mg-3Zn-xCa(x = 0, 0.2, 0.5,0.8 wt.%) alloys in 0.9 wt.% Na Cl solution is presented. The DSed microstructure consists of columnar dendrites and eutectics distributed in the interdendritic region. The primary dendritic arm spacing(PDAS) and the volume fraction(fv) of the secondary phases are under the significant impact of the content of Ca. The corrosion rates evaluated using electrochemical measurements and immersion tests are accelerated monotonously with the increase of Ca content in DSed alloys. The corrosion resistance of the DSed alloys is significantly affected by the corrosion products film(CPF) and the secondary phases. The corrosion products of DSed Mg-3Zn alloy contain Mg(OH)_(2) and ZnO. The existence of ZnO greatly enhances the corrosion resistance of DSed Mg-3Zn alloy. As for the DSed alloys containing Ca content, a relatively protective CPF without deep pits can form on the surface of DSed Mg-3Zn-0.2Ca specimen during the corrosion. The f_(v)of the secondary phases dominates the corrosion rate of the DSed Mg-Zn-Ca alloys. The corrosion of DSed Mg-3Zn-xCa alloys initiates as a result of microgalvanic coupling between the cathodes of secondary phases and α-Mg matrix anode. Then, the corrosion gradually extends longitudinally with the breakdown of CPF.
基金upported by the National Natural Science Foundation of China (Grant Nos.51975305,51905289,52105457,and 52105264)the National Key R&D Program of China (Grant No.2020YFB2010500)+2 种基金the Key Projects of Shandong Natural Science Foundation,China (Grant Nos.ZR2020KE027,ZR2020ME158,and ZR2021QE116)the Major Science and Technology Innovation Engineering Projects of Shandong Province,China (Grant No.2019JZZY020111)the Source Innovation Project of Qingdao West Coast New Area,China (Grant Nos.2020-97 and 2020-98).
文摘Aerospace aluminum alloy is the most used structural material for rockets,aircraft,spacecraft,and space stations.The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum alloy.However,the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this gap.The traditional milling force models are mainly based on empirical models and finite element simulations,which are insufficient to guide industrial manufacturing.In this study,the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical simulation.The instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication(NMQL)based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface.A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force coefficient.The average absolute errors in the prediction of milling forces for the NMQL are 13.3%,2.3%,and 7.6%in the x-,y-,and z-direction,respectively.Compared with the milling forces obtained by dry milling,those by NMQL decrease by 21.4%,17.7%,and 18.5%in the x-,y-,and z-direction,respectively.
基金supported by the National Natural Science Foundation of China(No.51671017)Fundamental Research Funds for the Central Universities(No.FRF-GF-17-B3)+1 种基金Beijing Laboratory of Metallic Materials and Processing for Modern Transportation,the Opening Research Fund of State Key Laboratory for Advanced Metals and Materials(Nos.2016Z-11,2017Z-08)State's Key Project of Research and Development Plan(No.2016YFB0300801)
文摘The effects of Zn content on the microstxucture and the mechanical and corrosion properties of as-cast low-alloyed Mg-xZn~.2Ca alloys (x = 0.6wt%, 2.0wt%, 2.5wt%, hereafter denoted as 0.6Zn, 2.0Zn, and 2.5Zn alloys, respectively) axe investigated. The results show that the Zn content not only influences grain refinement but also induces different phase precipitation behaviors. The as-cast microstxucture of the 0.6Zn alloy is composed of ct-Mg, Mg2Ca, and Ca2Mg6Zn3 phases, whereas 2.0Zn and 2.5Zn alloys only contain ct-Mg and Ca2Mg6Zn3 phases, as revealed by X-ray diffraction (XRD) and txonsmission electron microscopy (TEM) analyses. Moreover, with in- creasing Zn content, both the ultimate tensile strength (UTS) and the elongation to fracture first increase and then decrease. Among the three investigated alloys, the largest UTS (178 MPa) and the highest elongation to fracture (6.5%) are obtained for the 2.0Zn alloy. In addition, the corrosion rate increases with increasing Zn content. This paper provides on updated investigation of the alloy composi- tion-microstxucture-property relationships of different Zn-containing Mg-Zn-Ca alloys.
基金supported by National Natural Science Foundation of China(51671017)Fundamental Research Funds for the Central Universities(No.FRF-GF-17-B3)+2 种基金Beijing Laboratory of Metallic Materials and Processing for Modern Transportation,the Opening Research Fund of State Key Laboratory for Advanced Metals and Materials(No.2016Z-11,2017Z-08)the fund of the State Key Laboratory of Solidification Processing in NWPU(SKLSP201835)State's Key Project of Research and Development Plan(No.2016YFB0300801)
文摘The microstructure,mechanical properties and corrosion behaviors of as-cast ternary Mg-2Zn-x Ca(x=0,0.2,0.4,0.8)alloys have been investigated in this study.Results indicate that the microstructure of Mg-Zn-Ca alloys can be significantly refined with increasing Ca concentration.Moreover,the alloys with different contents of Ca exhibit the different phases formation behaviors,i.e.α-Mg+Ca_2Mg_6Zn_3 phases for Mg-2Zn-0.2Ca and Mg-2Zn-0.4Ca alloys,andα-Mg+Ca_2Mg_6Zn_3+Mg_2Ca phases for Mg-2Zn-0.8Ca alloy,respectively.Among all the alloys,the maximum ultimate tensile strength and elongation(161 MPa and 9.1%)can be attained for the Mg-2Zn-0.2Ca alloy.Corrosion tests in Hanks’balanced salt solution indicated that Ca addition is detrimental to corrosion resistance of Mg-2Zn alloy.The relationship between as-cast microstructure and properties for different Ca-containing alloys is also discussed in detail.
基金The authors would like to acknowledge the financial support from the Agencia Estatal de Investigacion(Project RTI2018-096391-B-C31)Comunidad de Madrid(Project ADITIMAT-CM S2018/NMT-4411)the FPU grant(15/03606)from the Ministerio de Educacion,Cultura y Deporte,Spain.
文摘The as-cast Mg-3Zn-0.4Ca alloy shows a great potential to be used in biomedical applications due to its composition,mechanical properties and biodegradability.Zn and Ca appear naturally in the organism accomplishing vital functions.The alloy consists of an a-Mg matrix and a eutectic composed of a-Mg4-Ca2Mg6Zn3.The eutectic product enhances the mechanical properties of the studied alloy,causing strengthening and providing superior hardness values.In this alloy,cracks initiate at the intermetallic compounds and progress through the matrix because of the open network formed by the eutectics.Attending to the corrosion results,the eutectic product presents a noble potential compared to the a-Mg phase.For this reason,the corrosion progresses preferentially through the matrix,avoiding the(α-Mg+Ca2Mg6Zri3)eutectic product,when the alloy is in direct contact to Hank's solution.
基金supported by National Natural Science Foundation of China(Grant No.51872197,81772363 and 81972076)Shanghai Committee of Science and Technology,China(Grant No.15411951000)。
文摘Magnesium(Mg) and its alloys have emerged as a favored candidate for bio-regenerative medical implants due to their superior biocompatibility, biodegradability and the elastic modulus close to that of human bone. Unfortunately, the rapid and uncontrollable degradation rate of Mg alloys in chloride-rich body microenvironments limits their clinical orthopedic applications. Recently, Calcium Phosphate(Ca-P)biomaterials, especially Hydroxyapatite(HA), have been broadly applied in the surface functional modification of metal-based biomaterials attributed to their excellent bioactivity and biocompatibility. Hydrothermal modification of Ca-P coatings on Mg alloys has been extensively exploited by researchers for its significant superiorities in controlling coating structure and improving interfacial bonding strength for better osseointegration and corrosion resistance. This work focuses on the up-to-the-minute advances in Ca-P coatings on the surface of Mg and its alloys via hydrothermal methods, including the strategies and mechanisms of hydrothermal modification. Herein, we are inclined to share some feasible and attractive hydrothermal surface modification strategies. From the perspectives of hydrothermal manufacturing technique innovation and coating structure optimization, we evaluate how to foster the corrosion resistance, coating bonding strength, osseointegration and antibacterial properties of Mg alloys with Ca-P coatings synthesized by hydrothermal method. The challenges and future perspectives on the follow-up exploration of Mg alloys for orthopedic applications are also elaborately proposed.
文摘In this study,we compared FeNi alloy magnetic nanoparticles(MNPs) prepared by either combustion or chemical precipitation methods.We found that the FeNi MNPs generated by combustion method have a rather high saturation magnetization Ms of ~180 emu/g and a coercivity field Hc of near zero.However,the alloy nanoparticles are easily aggregated and are not well dispersive such that size distribution of the nanoparticle clusters is wide and clusters are rather big(around 50~700 nm).To prepare a better quality and well dispersed Fe-Ni MNPs,we also developed a thermal reflux chemical precipitation method to synthesize FeNi3 alloy MNPs.The precursor chemicals of Fe(acac)3 and Ni(acac)2 in a molecular ratio of 1:3 reacted in octyl ether solvent at the boiling point of solvent(~300 ℃) by the thermal reflux process.The 1,2-hexadecandiol and tri-n-octylphosphine oxide(TOPO) were used as reducer and surfactant,respectively.The chemically precipitated FeNi3 MNPs are well dispersed and have well-controlled particle sizes around 10~20 nm with a very narrow size distribution(±1.2 nm).The highly monodispersive FeNi3 MNPs present good uniformity in particle shape and crystallinity on particle surfaces.The MNPs exhibit well soft magnetism with saturation magnetization of ~61 emu/g and Hc~0.The biomedically compatible FeNi MNPs which were coated with biocompatible polyethyleneimine(PEI) polymer were also synthesized.We demonstrated that the PEI coated FeNi MNPs can enter the mammalian cells in vitro and can be used as a magnetic resonance imagine(MRI) contrast agent.The results demonstrated that FeNi MNPs potentially could be applied in the biomedical field.The functionalized magnetic beads with biocompatible polymer coated on MNPs are also completed for biomedical applications.
文摘Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-bone density make Mg-based alloys good candidates for fabricating surgical bioimplants for use in orthopedic and traumatology treatments.To this end,nowadays additive manufacturing(AM)along with three-dimensional(3D)printing represents a promising manufacturing technique as it allows for the integration of bioimplant design and manufacturing processes specific to given applications.Meanwhile,this technique also faces many new challenges associated with the properties of Mg-based alloys,including high chemical reactivity,potential for combustion,and low vaporization temperature.In this review article,various AM processes to fabricate biomedical implants from Mg-based alloys,along with their metallic microstructure,mechanical properties,biodegradability,biocompatibility,and antibacterial properties,as well as various post-AM treatments were critically reviewed.Also,the challenges and issues involved in AM processes from the perspectives of bioimplant design,properties,and applications were identified;the possibilities and potential scope of the Mg-based scaffolds/implants are discussed and highlighted.