Biomedical titanium alloys and their additive manufacturing

Titanium and its alloys have been widely used for biomedical applications due to their better biomechanical and biochemical compatibility than other metallic materials such as stainless steels and Co-based alloys.A brief review on the development of the b-type titanium alloys with high strength and low elastic modulus is given and the use of additive manufacturing technologies to produce porous titanium alloy parts,using Ti-6Al-4V as a reference,and its potential in fabricating biomedica replacements are discussed in this paper.

Effects of surface nanocrystallization on corrosion resistance of β-type titanium alloy

Surface mechanical attrition treatment (SMAT) was performed on biomedicalβ-type TiNbZrFe alloy for 60 min at room temperature to study the effect of surface nanocrystallization on the corrosion resistance of TiNbZrFe alloy in physiological environment. The surface nanostructure was characterized by TEM, and the electrochemical behaviors of the samples with nanocrystalline layer and coarse grain were comparatively investigated in 0.9% NaCl and 0.2% NaF solutions, respectively. The results indicate that nanocrystallines with the size of 10-30 nm are formed within the surface layer of 30 μm in depth. The nanocrystallized surface behaves higher impedance, more positive corrosion potential and lower corrosion current density in 0.9%NaCl and 0.2%NaF solutions as compared with the coarse grain surface. The improvement of the corrosion resistance is attributed to the rapid formation of stable and dense passive film on the nanocrystallized surface of TiNbZrFe alloy.

Microstructure and properties of Ti64.51Fe26.40Zr5.86Sn2.93Y0.30 biomedical alloy fabricated by laser additive manufacturing

From the perspective of biomechanics and forming technology,Ti−Fe−Zr−Sn−Y eutectic alloy was designed using a“cluster-plus-glue-atom”model,and then the alloy was prepared by laser additive manufacturing(LAM)on pure titanium substrate.The mechanical properties of the alloy were evaluated using micro-hardness and compression tester,and the elastic modulus was measured by nanoindenter.The results show that the alloy exhibits a high hardness of HV(788±10),a high strength of 2229 MPa,a failure strain of 14%,and a low elastic modulus of 87.5 GPa.The alloy also has good tribological,chemical,forming,and biological properties.The comprehensive performances of the Ti64.51Fe26.40Zr5.86Sn2.93Y0.30 alloy are superior to those of the Ti70.5Fe29.5 eutectic alloy and commercial Ti−6Al−4V alloy.All the above-mentioned qualities make the alloy a promising candidate as LAM biomaterial.

Microstructures and Hardness Properties for β-Phase Ti-24Nb-4Zr-7.9Sn Alloy Fabricated by Electron Beam Melting

Atomized, pre-alloyed Ti-24Nb-4Zr-7.9Sn （wt%） powder was used to fabricate solid, prototype components by electron beam melting （EBM）. Vickers microindentation hardness values were observed to average 2 GPa for the precursor powder and 2.5 GPa for the solid, EBM-fabricated products. The powder and solid product microstructures were examined by optical and electron microscopy. X-ray diffraction analyses showed that they had bcc β-phase microstructure. However, it was found by transmission electron microscopy that the EBM-fabricated product had plate morphology with space -100-200 nm. Although the corresponding selected area diffraction patterns can be indexed by β-phase plus α＂-martensite with orthorhombic crystal structure, the dark-field analyses failed to observe the α＂-martensite. Such phenomenon was also found in deformed gum metals and explained by stress-induced diffusion scattering due to phonon softening.

Mixture of Oxides with Different Valence States in Nanotubes

Oxide nanotubes with different diameters and lengths were fabricated on the biomedical Ti2448 alloy by anodic oxidation in neutral electrolyte. Similar to oxide nanotubes fabricated on pure titanium and its alloys, the as-grown nanotubes on Ti2448 also exhibit gradually changing chemical distribution along the direction of tube growth. Furthermore, several kinds of oxides with different valence states （MxOy） are formed simultaneously for each alloying element M, while their volume fractions vary gradually along the tube-growth direction. The findings of this study would provide insight into the effect of valence states on the desired nanotube properties and help develop ways to enhance the properties of the preferred oxide.