The core of the long-life copper stave was to ensure the stability of the slag layer,and the uniform distribution of the slag layer was beneficial to restrict the generation of the overthick slag layer.A novel model f...The core of the long-life copper stave was to ensure the stability of the slag layer,and the uniform distribution of the slag layer was beneficial to restrict the generation of the overthick slag layer.A novel model for calculating the thickness and distribution of the slag layer in the part of copper stave was established based on the finite element theory through the ANSYS birth-death element technology.The distribution and thickness of the slag layer on the hot surface of copper stave were calculated and analyzed when the gas temperature and slag properties tended to be changed,which was applied to characterize the slag-hanging capability of copper stave with the changes of furnace conditions.It was shown that the thickness of hot surface slag layer in the part of copper stave decreased obviously while the temperature of stave body raised rapidly with increasing gas temperature.When the gas temperature was 1400℃,the inlaid slag layer was gradually melted,and the maximum temperature of the stave body was closed to 120℃.The change of gas temperature was very sensitive to the adherent dross capability of copper stave which would be enhanced by the promotion of slag-hanging temperature.However,when the slag-hanging temperature was 1150℃and the gas temperature was lower than 1250℃,the overlhick slag layer was easily formed on the hot surface of the copper stave,and its stability was poor.The improvement in the thermal conductivity of slag could be conducive to the formation of the uniform and stable slag layer on the hot surface of copper stave,especially in the dovetail groove.When the thermal conductivity of the slag was greater than 1.8 W m^(-2)℃^(-1),the inlaid slag layer in the dovetail groove was not melted,although the gas temperature reached 1500℃.展开更多
Separation technology of rare earth elements (REEs), as the critical step in the separation process, had long been fraught with technical difficulty. A research project conducted by Baotou Shibo Rare Earth Extracti...Separation technology of rare earth elements (REEs), as the critical step in the separation process, had long been fraught with technical difficulty. A research project conducted by Baotou Shibo Rare Earth Extraction & Equipment Co. Ltd., Baotou REE Research Institute, and Baotou Steel & REE Group Hi-Tech Co. Ltd (Inner Mongolia), has successfully solved the problem using a centrifugal extractor and advanced techniques to achieve a key breakthrough.展开更多
The application of digital technology in the field of construction is still in its infancy, and the existing concrete framework of digital technology application in the construction industry and the study of applied e...The application of digital technology in the field of construction is still in its infancy, and the existing concrete framework of digital technology application in the construction industry and the study of applied ecological elements are not enough. The ecological elements of digital technology application in the construction industry are important factors that promote the healthy op</span><span style="font-family:Verdana;">eration of the entire digital technology application ecosystem. </span><span style="font-family:Verdana;">Using grounded theory, we compiled the data of 33 researchers who participated in </span><span style="font-family:Verdana;">semi-structured interviews, and obtained 4 main categories and 9</span><span style="font-family:Verdana;"> sub-categories of ecological elements of digital technology application in the construction industry. Among them, the digital technology application mechanism is the core category of ecological application elements. We also used the Bass model to analyze the application trend of digital technology in the construction industry. </span><span style="font-family:Verdana;">In 2040, the number of construction companies applying digital</span><span style="font-family:Verdana;"> technology will reach 98.66% of the maximum market potential.展开更多
Under the background of increasingly scarce ore worldwide and increasingly fierce market competition,developing the mining industry could be strongly restricted.Intelligent ore sorting equipment not only improves ore ...Under the background of increasingly scarce ore worldwide and increasingly fierce market competition,developing the mining industry could be strongly restricted.Intelligent ore sorting equipment not only improves ore use and enhances the economic benefits of enterprises but also increases the ore grade and lessens the grinding cost and tailings production.However,long-term research on intelligent ore sorting equipment found that the factors affecting sorting efficiency mainly include ore information identification technology,equipment sorting actuator,and information processing algorithm.The high precision,strong anti-interference capability,and high speed of these factors guarantee the separation efficiency of intelligent ore sorting equipment.Color ore sorter,X-ray ore transmission sorter,dual-energy X-ray transmission ore sorter,X-ray fluorescence ore sorter,and near-infrared ore sorter have been successfully developed in accordance with the different characteristics of minerals while ensuring the accuracy of equipment sorting and improving the equipment sorting efficiency.With the continuous improvement of mine automation level,the application of online element rapid analysis technology with high speed,high precision,and strong anti-interference capability in intelligent ore sorting equipment will become an inevitable trend of equipment development in the future.Laser-induced breakdown spectroscopy,transientγneutron activation analysis,online Fourier transform infrared spectroscopy,and nuclear magnetic resonance techniques will promote the development of ore sorting equipment.In addition,the improvement and joint application of additional high-speed and high-precision operation algorithms(such as peak area,principal component analysis,artificial neural network,partial least squares,and Monte Carlo library least squares methods)are an essential part of the development of intelligent ore sorting equipment in the future.展开更多
In this paper we put forward a new concept——the ore of associated gain element. It is thought that the theoretical index forecast of dressing and smelting should be the component part of contents of technological mi...In this paper we put forward a new concept——the ore of associated gain element. It is thought that the theoretical index forecast of dressing and smelting should be the component part of contents of technological mineralogy study. The relative problems of the representativeness of ore sample, the handling of study sample and the choice of test means, and the examination of element existance form in the ore, etc., are discussed.展开更多
With the development of automobile lightweight,it is very necessary to apply the ultra-high strength steel parts manufactured by hot stamping,which offers the possibility to reduce the weight of automobiles and mainta...With the development of automobile lightweight,it is very necessary to apply the ultra-high strength steel parts manufactured by hot stamping,which offers the possibility to reduce the weight of automobiles and maintain the safety requirement.In order to complete hot stamping,it is important to design the structure of parts reasonably,which is related with reasonable matching of strength.The objective of this paper is to guide the design of parts manufactured by hot stamping and find the forming technical requirements of vehicle performance.Through experiments,the paper obtains the stress and strain curves at different deformation temperatures and strain rates.Based on experimental data, the constitutive relationship model is established which can reflect the deformation capacity of ultra-high strength steel during the process of hot stamping.Combined with finite element simulation results of hot stamping by commercial software AUTOFORM,transfer path of load and matching law of strength,the paper determines the design criteria and forming technical requirements of parts manufactured by hot stamping.At the same time,the impact performance of front cross member internal plate is taken into consideration.展开更多
The mechanisms of oxide metallurgy include inducing the formation of intragranular acicular ferrite(IAF)using micron-sized inclusions and restricting the growth of prior austenite grains(PAGs)by nanosized particles du...The mechanisms of oxide metallurgy include inducing the formation of intragranular acicular ferrite(IAF)using micron-sized inclusions and restricting the growth of prior austenite grains(PAGs)by nanosized particles during welding.The chaotically oriented IAF and refined PAGs inhibit crack initiation and propagation in the steel,resulting in high impact toughness.This work summarizes the com-bined effect of deoxidizers and alloying elements,with the aim to provide a new perspective for the research and practice related to im-proving the impact toughness of the heat affected zone(HAZ)during the high heat input welding.Ti complex deoxidation with other strong deoxidants,such as Mg,Ca,Zr,and rare earth metals(REMs),can improve the toughness of the heat-affected zone(HAZ)by re-fining PAGs or increasing IAF contents.However,it is difficult to identify the specific phase responsible for IAF nucleation because ef-fective inclusions formed by complex deoxidation are usually multiphase.Increasing alloying elements,such as C,Si,Al,Nb,or Cr,con-tents can impair HAZ toughness.A high C content typically increases the number of coarse carbides and decreases the potency of IAF formation.Si,Cr,or Al addition leads to the formation of undesirable microstructures.Nb reduces the high-temperature stability of the precipitates.Mo,V,and B can enhance HAZ toughness.Mo-containing precipitates present good thermal stability.VN or V(C,N)is ef-fective in promoting IAF nucleation due to its good coherent crystallographic relationship with ferrite.The formation of the B-depleted zone around the inclusion promotes IAF formation.The interactions between alloying elements are complex,and the effect of adding dif-ferent alloying elements remains to be evaluated.In the future,the interactions between various alloying elements and their effects on ox-ide metallurgy,as well as the calculation of the nucleation effects of effective inclusions using first principles calculations will become the focus of oxide metallurgy.展开更多
Overloads of vehicle may cause damage to bridge structures,and how to assess the safety influence of heavy vehicles crossing the prototype bridge is one of the challenges.In this report,using a large amount of monitor...Overloads of vehicle may cause damage to bridge structures,and how to assess the safety influence of heavy vehicles crossing the prototype bridge is one of the challenges.In this report,using a large amount of monitored data collected from the structural health monitoring system(SHMS)in service of the prototype bridge,of which the bridge type is large-span continuous rigid frame bridge,and adopting FEM simulation technique,we suggested a dynamic reliability assessment method in the report to assess the safety impact of heavy vehicles on the prototype bridge during operation.In the first place,by using the health monitored strain data,of which the selected monitored data time range is before the opening of traffic,the quasi dynamic reliability around the embedded sensor with no traffic load effects is obtained;then,with FEM technology,the FEM simulation model of one main span of the prototype bridge is built by using ANSYS software and then the dynamic reliability when the heavy vehicles crossing the prototype bridge corresponding to the middle-span web plate is comprehensively analyzed and discussed.At last,assuming that the main beam stress state change is in the stage of approximately linear elasticity under heavy vehicle loads impact,the authors got the impact level of heavy vehicles effects on the dynamic reliability of the prototype bridge.Based on a large number of field measured data,the dynamic reliability value calculated by our proposed methodology is more accurate.The method suggested in the paper can do good for not only the traffic management but also the damage analysis of bridges.展开更多
An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been p...An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been proved to be applicable to the generative process planning and to shopflow control information integration. A general manufacturing environment modelling tool has been developed under the X-window support to verity the mentioned model and modelling technology.展开更多
Due to the low permeability of tight reservoirs,throats play a significant role in controlling fluid flow.Although many studies have been conducted to investigate fluid flow in throats in the microscale domain,compara...Due to the low permeability of tight reservoirs,throats play a significant role in controlling fluid flow.Although many studies have been conducted to investigate fluid flow in throats in the microscale domain,comparatively fewer works have been devoted to study the effect of adsorption boundary layer(ABL)in throats based on the digital rock method.By considering an ABL,we investigate its effects on fluid flow.We build digital rock model based on computed tomography technology.Then,microscopic pore structures are extracted with watershed segmentation and pore geometries are meshed through Delaunay triangulation approach.Finally,using the meshed digital simulation model and finite element method,we investigate the effects of viscosity and thickness of ABL on microscale flow.Our results demonstrate that viscosity and thickness of ABL are major factors that significantly hinder fluid flow in throats.展开更多
This paper discusses the validity of (adaptive) Lagrange generalized plain finite element method (FEM) and plate element method for accurate analysis of acoustic waves in multi-layered piezoelectric structures with ti...This paper discusses the validity of (adaptive) Lagrange generalized plain finite element method (FEM) and plate element method for accurate analysis of acoustic waves in multi-layered piezoelectric structures with tiny interfaces between metal electrodes and surface mounted piezoelectric substrates. We have come to conclusion that the quantitative relationships between the acoustic and electric fields in a piezoelectric structure can be accurately determined through the proposed finite element methods. The higher-order Lagrange FEM proposed for dynamic piezoelectric computation is proved to be very accurate (prescribed relative error 0.02% - 0.04% ) and a great improvement in convergence accuracy over the higher order Mindlin plate element method for piezoelectric structural analysis due to the assumptions and corrections in the plate theories.The converged lagrange finite element methods are compared with the plate element methods and the computedresults are in good agreement with available exact and experimental data. The adaptive Lagrange finite elementmethods and a new FEA computer program developed for macro- and micro-scale analyses are reviewed, and recently extended with great potential to high-precision nano-scale analysis in this paper and the similarities between piezoelectric and seismic wave propagations in layered structures and plates are stressed.展开更多
基金The authors were especially grateful to the National Natural Science Foundation of China(No.51904063)Fundamental Research Funds for the Central Universities(Nos.N172503016,N172502005,and N172506011)China Postdoctoral Science Foundation(No.2018M640259).
文摘The core of the long-life copper stave was to ensure the stability of the slag layer,and the uniform distribution of the slag layer was beneficial to restrict the generation of the overthick slag layer.A novel model for calculating the thickness and distribution of the slag layer in the part of copper stave was established based on the finite element theory through the ANSYS birth-death element technology.The distribution and thickness of the slag layer on the hot surface of copper stave were calculated and analyzed when the gas temperature and slag properties tended to be changed,which was applied to characterize the slag-hanging capability of copper stave with the changes of furnace conditions.It was shown that the thickness of hot surface slag layer in the part of copper stave decreased obviously while the temperature of stave body raised rapidly with increasing gas temperature.When the gas temperature was 1400℃,the inlaid slag layer was gradually melted,and the maximum temperature of the stave body was closed to 120℃.The change of gas temperature was very sensitive to the adherent dross capability of copper stave which would be enhanced by the promotion of slag-hanging temperature.However,when the slag-hanging temperature was 1150℃and the gas temperature was lower than 1250℃,the overlhick slag layer was easily formed on the hot surface of the copper stave,and its stability was poor.The improvement in the thermal conductivity of slag could be conducive to the formation of the uniform and stable slag layer on the hot surface of copper stave,especially in the dovetail groove.When the thermal conductivity of the slag was greater than 1.8 W m^(-2)℃^(-1),the inlaid slag layer in the dovetail groove was not melted,although the gas temperature reached 1500℃.
文摘Separation technology of rare earth elements (REEs), as the critical step in the separation process, had long been fraught with technical difficulty. A research project conducted by Baotou Shibo Rare Earth Extraction & Equipment Co. Ltd., Baotou REE Research Institute, and Baotou Steel & REE Group Hi-Tech Co. Ltd (Inner Mongolia), has successfully solved the problem using a centrifugal extractor and advanced techniques to achieve a key breakthrough.
文摘The application of digital technology in the field of construction is still in its infancy, and the existing concrete framework of digital technology application in the construction industry and the study of applied ecological elements are not enough. The ecological elements of digital technology application in the construction industry are important factors that promote the healthy op</span><span style="font-family:Verdana;">eration of the entire digital technology application ecosystem. </span><span style="font-family:Verdana;">Using grounded theory, we compiled the data of 33 researchers who participated in </span><span style="font-family:Verdana;">semi-structured interviews, and obtained 4 main categories and 9</span><span style="font-family:Verdana;"> sub-categories of ecological elements of digital technology application in the construction industry. Among them, the digital technology application mechanism is the core category of ecological application elements. We also used the Bass model to analyze the application trend of digital technology in the construction industry. </span><span style="font-family:Verdana;">In 2040, the number of construction companies applying digital</span><span style="font-family:Verdana;"> technology will reach 98.66% of the maximum market potential.
基金supported by the National Science and Technology Support Program of China(No.2012BAC11B07)the Jiangxi Science and Technology Innovation Base Plan(No.20212BCD42017)。
文摘Under the background of increasingly scarce ore worldwide and increasingly fierce market competition,developing the mining industry could be strongly restricted.Intelligent ore sorting equipment not only improves ore use and enhances the economic benefits of enterprises but also increases the ore grade and lessens the grinding cost and tailings production.However,long-term research on intelligent ore sorting equipment found that the factors affecting sorting efficiency mainly include ore information identification technology,equipment sorting actuator,and information processing algorithm.The high precision,strong anti-interference capability,and high speed of these factors guarantee the separation efficiency of intelligent ore sorting equipment.Color ore sorter,X-ray ore transmission sorter,dual-energy X-ray transmission ore sorter,X-ray fluorescence ore sorter,and near-infrared ore sorter have been successfully developed in accordance with the different characteristics of minerals while ensuring the accuracy of equipment sorting and improving the equipment sorting efficiency.With the continuous improvement of mine automation level,the application of online element rapid analysis technology with high speed,high precision,and strong anti-interference capability in intelligent ore sorting equipment will become an inevitable trend of equipment development in the future.Laser-induced breakdown spectroscopy,transientγneutron activation analysis,online Fourier transform infrared spectroscopy,and nuclear magnetic resonance techniques will promote the development of ore sorting equipment.In addition,the improvement and joint application of additional high-speed and high-precision operation algorithms(such as peak area,principal component analysis,artificial neural network,partial least squares,and Monte Carlo library least squares methods)are an essential part of the development of intelligent ore sorting equipment in the future.
文摘In this paper we put forward a new concept——the ore of associated gain element. It is thought that the theoretical index forecast of dressing and smelting should be the component part of contents of technological mineralogy study. The relative problems of the representativeness of ore sample, the handling of study sample and the choice of test means, and the examination of element existance form in the ore, etc., are discussed.
基金Project in the National Science & Technology Pillar Program during the"Twelfth Five-year Plan"Period(No.2011BAG03B02No.2011BAG03B06)
文摘With the development of automobile lightweight,it is very necessary to apply the ultra-high strength steel parts manufactured by hot stamping,which offers the possibility to reduce the weight of automobiles and maintain the safety requirement.In order to complete hot stamping,it is important to design the structure of parts reasonably,which is related with reasonable matching of strength.The objective of this paper is to guide the design of parts manufactured by hot stamping and find the forming technical requirements of vehicle performance.Through experiments,the paper obtains the stress and strain curves at different deformation temperatures and strain rates.Based on experimental data, the constitutive relationship model is established which can reflect the deformation capacity of ultra-high strength steel during the process of hot stamping.Combined with finite element simulation results of hot stamping by commercial software AUTOFORM,transfer path of load and matching law of strength,the paper determines the design criteria and forming technical requirements of parts manufactured by hot stamping.At the same time,the impact performance of front cross member internal plate is taken into consideration.
基金supported by the National Natural Science Foundation of China(No.U1960202).
文摘The mechanisms of oxide metallurgy include inducing the formation of intragranular acicular ferrite(IAF)using micron-sized inclusions and restricting the growth of prior austenite grains(PAGs)by nanosized particles during welding.The chaotically oriented IAF and refined PAGs inhibit crack initiation and propagation in the steel,resulting in high impact toughness.This work summarizes the com-bined effect of deoxidizers and alloying elements,with the aim to provide a new perspective for the research and practice related to im-proving the impact toughness of the heat affected zone(HAZ)during the high heat input welding.Ti complex deoxidation with other strong deoxidants,such as Mg,Ca,Zr,and rare earth metals(REMs),can improve the toughness of the heat-affected zone(HAZ)by re-fining PAGs or increasing IAF contents.However,it is difficult to identify the specific phase responsible for IAF nucleation because ef-fective inclusions formed by complex deoxidation are usually multiphase.Increasing alloying elements,such as C,Si,Al,Nb,or Cr,con-tents can impair HAZ toughness.A high C content typically increases the number of coarse carbides and decreases the potency of IAF formation.Si,Cr,or Al addition leads to the formation of undesirable microstructures.Nb reduces the high-temperature stability of the precipitates.Mo,V,and B can enhance HAZ toughness.Mo-containing precipitates present good thermal stability.VN or V(C,N)is ef-fective in promoting IAF nucleation due to its good coherent crystallographic relationship with ferrite.The formation of the B-depleted zone around the inclusion promotes IAF formation.The interactions between alloying elements are complex,and the effect of adding dif-ferent alloying elements remains to be evaluated.In the future,the interactions between various alloying elements and their effects on ox-ide metallurgy,as well as the calculation of the nucleation effects of effective inclusions using first principles calculations will become the focus of oxide metallurgy.
文摘Overloads of vehicle may cause damage to bridge structures,and how to assess the safety influence of heavy vehicles crossing the prototype bridge is one of the challenges.In this report,using a large amount of monitored data collected from the structural health monitoring system(SHMS)in service of the prototype bridge,of which the bridge type is large-span continuous rigid frame bridge,and adopting FEM simulation technique,we suggested a dynamic reliability assessment method in the report to assess the safety impact of heavy vehicles on the prototype bridge during operation.In the first place,by using the health monitored strain data,of which the selected monitored data time range is before the opening of traffic,the quasi dynamic reliability around the embedded sensor with no traffic load effects is obtained;then,with FEM technology,the FEM simulation model of one main span of the prototype bridge is built by using ANSYS software and then the dynamic reliability when the heavy vehicles crossing the prototype bridge corresponding to the middle-span web plate is comprehensively analyzed and discussed.At last,assuming that the main beam stress state change is in the stage of approximately linear elasticity under heavy vehicle loads impact,the authors got the impact level of heavy vehicles effects on the dynamic reliability of the prototype bridge.Based on a large number of field measured data,the dynamic reliability value calculated by our proposed methodology is more accurate.The method suggested in the paper can do good for not only the traffic management but also the damage analysis of bridges.
文摘An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been proved to be applicable to the generative process planning and to shopflow control information integration. A general manufacturing environment modelling tool has been developed under the X-window support to verity the mentioned model and modelling technology.
基金National Natural Science Foundation of China(No.51674280,51774308,51704033,51722406,51950410591)Shandong Provincial Natural Science Foundation(ZR2019JQ21,JQ201808)+3 种基金the Fundamental Research Funds for the Central Universities(No.20CX02113A)National Science and Technology Major Project(2016ZX05014-000407)Program for Changjiang Scholars and Innovative Research Team in University(IRT_16R69)PetroChina Innovation Foundation(No.2018D-5007-0210)。
文摘Due to the low permeability of tight reservoirs,throats play a significant role in controlling fluid flow.Although many studies have been conducted to investigate fluid flow in throats in the microscale domain,comparatively fewer works have been devoted to study the effect of adsorption boundary layer(ABL)in throats based on the digital rock method.By considering an ABL,we investigate its effects on fluid flow.We build digital rock model based on computed tomography technology.Then,microscopic pore structures are extracted with watershed segmentation and pore geometries are meshed through Delaunay triangulation approach.Finally,using the meshed digital simulation model and finite element method,we investigate the effects of viscosity and thickness of ABL on microscale flow.Our results demonstrate that viscosity and thickness of ABL are major factors that significantly hinder fluid flow in throats.
文摘This paper discusses the validity of (adaptive) Lagrange generalized plain finite element method (FEM) and plate element method for accurate analysis of acoustic waves in multi-layered piezoelectric structures with tiny interfaces between metal electrodes and surface mounted piezoelectric substrates. We have come to conclusion that the quantitative relationships between the acoustic and electric fields in a piezoelectric structure can be accurately determined through the proposed finite element methods. The higher-order Lagrange FEM proposed for dynamic piezoelectric computation is proved to be very accurate (prescribed relative error 0.02% - 0.04% ) and a great improvement in convergence accuracy over the higher order Mindlin plate element method for piezoelectric structural analysis due to the assumptions and corrections in the plate theories.The converged lagrange finite element methods are compared with the plate element methods and the computedresults are in good agreement with available exact and experimental data. The adaptive Lagrange finite elementmethods and a new FEA computer program developed for macro- and micro-scale analyses are reviewed, and recently extended with great potential to high-precision nano-scale analysis in this paper and the similarities between piezoelectric and seismic wave propagations in layered structures and plates are stressed.