Analysis and design for the comprehensive ballistic and blast resistance of polyurea-coated steel plate

Fragments and blast waves generated by explosions pose a serious threat to protective structures.In this paper,the impact resistance of polyurea-coated steel plate under complex dynamic loading is analyzed and designed for improving comprehensive ballistic and blast resistance using the newly established computational evaluating model.Firstly,according to the thickness and placement effects of the coating on the impact resistance,the steel-core sandwich plates are designed,which are proved to own outstanding comprehensive ballistic and blast resistance.Besides,the distribution diagram of ballistic and blast resistance for different polyurea-coated steel plates is given to guide the design of protective structures applying in different explosion scenarios.Furthermore,the dynamic response of designed plates under two scenarios with combined fragments and blast loading is studied.The results show that the synergistic effect of the combined loading reduces both the ballistic and blast resistance of the polyurea-coated steel plate.Besides,the acting sequence of the fragments and blast affects the structural protective performance heavily.It is found that the first loading inducing structural large deformation or damage is dominant.When fragments impact first,the excellent unit-thickness ballistic performance of the structural front part is strongly needed for improving the comprehensive ballistic and blast resistance.

Prediction of blasting mean fragment size using support vector regression combined with five optimization algorithms

The main purpose of blasting operation is to produce desired and optimum mean size rock fragments.Smaller or fine fragments cause the loss of ore during loading and transportation,whereas large or coarser fragments need to be further processed,which enhances production cost.Therefore,accurate prediction of rock fragmentation is crucial in blasting operations.Mean fragment size(MFS) is a crucial index that measures the goodness of blasting designs.Over the past decades,various models have been proposed to evaluate and predict blasting fragmentation.Among these models,artificial intelligence(AI)-based models are becoming more popular due to their outstanding prediction results for multiinfluential factors.In this study,support vector regression(SVR) techniques are adopted as the basic prediction tools,and five types of optimization algorithms,i.e.grid search(GS),grey wolf optimization(GWO),particle swarm optimization(PSO),genetic algorithm(GA) and salp swarm algorithm(SSA),are implemented to improve the prediction performance and optimize the hyper-parameters.The prediction model involves 19 influential factors that constitute a comprehensive blasting MFS evaluation system based on AI techniques.Among all the models,the GWO-v-SVR-based model shows the best comprehensive performance in predicting MFS in blasting operation.Three types of mathematical indices,i.e.mean square error(MSE),coefficient of determination(R^(2)) and variance accounted for(VAF),are utilized for evaluating the performance of different prediction models.The R^(2),MSE and VAF values for the training set are 0.8355,0.00138 and 80.98,respectively,whereas 0.8353,0.00348 and 82.41,respectively for the testing set.Finally,sensitivity analysis is performed to understand the influence of input parameters on MFS.It shows that the most sensitive factor in blasting MFS is the uniaxial compressive strength.

Dynamic response of UHMWPE plates under combined shock and fragment loading

Ultra-high molecular weight polyethylene(UHMWPE)fiber composite has been extensively used to construct lightweight protective structures against ballistic impacts,yet little is known about its performance when subjected to combined blast and fragment impacts.Built upon a recently developed laboratory-scale experimental technique to generate simulated combined loading through the impact of a fragment-foam composite projectile launched from a light gas gun,the dynamic responses of fullyclamped UHMWPE plates subjected to combined loading were characterized experimentally,with corresponding deformation and failure modes compared with those measured with simulated blast loading alone.Subsequently,to explore the underlying physical mechanisms,three-dimensional(3D)numerical simulations with the method of finite elements(FE)were systematically carried out.Numerical predictions compared favorably well with experimental measurements,thus validating the feasibility of the established FE model.Relative to the case of blast loading alone,combined blast and fragment loading led to larger maximum deflections of clamped UHMWPE plates.The position of the FSP in the foam sabot affected significantly the performance of a UHMWPE target,either enhancing or decreasing its ballistic resistance.When the blast loading and fragment impact arrived simultaneously at the target,its ballistic resistance was superior to that achieved when subjected to fragment impact alone,and benefited from the accelerated movement of the target due to simultaneous blast loading.

Kinetic energy and its applications in mining engineering

Reduction of energy consumption in comminution is of significant importance in mining industry. To reduce such energy consumption the energy efficiency in an individual operation such as blasting must be increased. By using both new investigations and previous experimental results, this paper demonstrates that (1) kinetic energy carried by moving fragments in rock fracture is notable and it increases with an increasing loading rate;(2) this kinetic energy can be well used in secondary fragmentation in crushing and blasting. Accordingly, part of the muck pile from previous blast should be left in front of new(bench) face in either open pit or underground blasting. If so, when new blast occurs, the fragments from the new blast will collide with the muck pile left from the previous blast, and the kinetic energy carried by the moving fragments will be partly used in their secondary fragmentation.

Numerical assessment of spacing–burden ratio to effective utilization of explosive energy

The spacing–burden(S/B) ratio plays significant role on rock fragmentation and proper utilization of explosive energy to minimize the undesirable damage.Low S/B ratio generates fine fragments due to pressure rings coalescence of two blast holes,whereas boulder generations were observed above optimum S/B ratio.Both conditions are not acceptable because of wastage of explosive energy.Therefore,to resolve this issue,a numerical model study was conducted to optimize the S/B ratio and to envisage its effect on rock fragmentation based on utilization of explosive energy.Finite element simulation tool was used to see the extent of two blast hole influence area variation with varying S/B ratio.The better results were obtained at S/B ratio of 1:2 with optimum utilization of peak explosive energy.The performance was observed based on peak kinetic energy,peak pressure,radial and hoop stresses on centre of the two blast holes,where pressure rings coalescence.