The circumferential burden distribution of bell-less top with two parallel hoppers was analyzed to obtain the expressions of burden flux and uneven ratio. The four-batch feeding spirally with two parallel hoppers was ...The circumferential burden distribution of bell-less top with two parallel hoppers was analyzed to obtain the expressions of burden flux and uneven ratio. The four-batch feeding spirally with two parallel hoppers was proposed to realize even burden distribution by uneven flux, ensuring reasonable distribution of BF gas and effective usage of heat energy and chemical energy of gas as well as stable BF production with higher quality and lower consumption.展开更多
Burden distribution is one of the most important operations, and also an important upper regulation in blast furnace(BF) iron-making process. Burden distribution output behaviors(BDOB) at the throat of BF is a 3-dimen...Burden distribution is one of the most important operations, and also an important upper regulation in blast furnace(BF) iron-making process. Burden distribution output behaviors(BDOB) at the throat of BF is a 3-dimensional spatial distribution produced by burden distribution matrix(BDM),including burden surface output shape(BSOS) and material layer initial thickness distribution(MLITD). Due to the lack of effective model to describe the complex input-output relations,BDM optimization and adjustment is carried out by experienced foremen. Focusing on this practical challenge, this work studies complex burden distribution input-output relations, and gives a description of expected MLITD under specific integral constraint on the basis of engineering practice. Furthermore, according to the decision variables in different number fields, this work studies optimization of BDM with expected MLITD, and proposes a multi-mode based particle swarm optimization(PSO) procedure for optimization of decision variables. Finally, experiments using industrial data show that the proposed model is effective, and optimized BDM calculated by this multi-model based PSO method can be used for expected distribution tracking.展开更多
The burden distribution in the shaft of blast furnace is known to affect the gas distribution,heat transfer,and chemical reactions inside the furnace.However,the internal layer structure of burden in the shaft cannot ...The burden distribution in the shaft of blast furnace is known to affect the gas distribution,heat transfer,and chemical reactions inside the furnace.However,the internal layer structure of burden in the shaft cannot be directly measured.Hence,a mathematical model for evaluating burden profile and layer structure was established.A sensitivity analysis based on the model was implemented to elucidate the effect of some factors on the burden distribution,including the stockline height and the mass of central coke.The results show that the width of funnel zone widens with the increase in stockline height,and the mass percentage of ore to coke in this zone slightly increases.Besides,the mass of central coke shows a significant influence on the width of coke channel,and 2%of batch mass of coke is recommended to implement central coke charging operation.The model has been indirectly verified by the gas temperature in operating blast furnace and successfully applied to online evaluate burden distribution.展开更多
The burden distribution real-time estimation problem of multi-loop charging based on the real multi-radar data is resolved.Firstly , an iterative algorithm is introduced to calculate the radial coordinate of the pile-...The burden distribution real-time estimation problem of multi-loop charging based on the real multi-radar data is resolved.Firstly , an iterative algorithm is introduced to calculate the radial coordinate of the pile-top.Then , based on the multi-radar data , the burden profile is estimated by a cubic-curve equation at the end of the multi-loop charging.Furthermore , the burden profile before the next multi-loop charging is calculated based on multi-radar data by considering the impact of burden descent.On the basis of these burden profiles , a more accurate thickness ratio of ore to coke （ RO/C ） at the radial direction of blast furnace can be obtained.Finally , an example is given to calculate the burden profiles and RO/C by using the real multi-radar data sampled from Baosteel , which shows the effectiveness of the method introduced.展开更多
文摘The circumferential burden distribution of bell-less top with two parallel hoppers was analyzed to obtain the expressions of burden flux and uneven ratio. The four-batch feeding spirally with two parallel hoppers was proposed to realize even burden distribution by uneven flux, ensuring reasonable distribution of BF gas and effective usage of heat energy and chemical energy of gas as well as stable BF production with higher quality and lower consumption.
基金supported by the National Natural Science Foundation of China(61763038,61763039,61621004,61790572,61890934,61973137)the Fundamental Research Funds for the Central Universities(N180802003)
文摘Burden distribution is one of the most important operations, and also an important upper regulation in blast furnace(BF) iron-making process. Burden distribution output behaviors(BDOB) at the throat of BF is a 3-dimensional spatial distribution produced by burden distribution matrix(BDM),including burden surface output shape(BSOS) and material layer initial thickness distribution(MLITD). Due to the lack of effective model to describe the complex input-output relations,BDM optimization and adjustment is carried out by experienced foremen. Focusing on this practical challenge, this work studies complex burden distribution input-output relations, and gives a description of expected MLITD under specific integral constraint on the basis of engineering practice. Furthermore, according to the decision variables in different number fields, this work studies optimization of BDM with expected MLITD, and proposes a multi-mode based particle swarm optimization(PSO) procedure for optimization of decision variables. Finally, experiments using industrial data show that the proposed model is effective, and optimized BDM calculated by this multi-model based PSO method can be used for expected distribution tracking.
基金The authors are grateful to the National Natural Science Foundation of China(U1960205)for the financial support of this work.
文摘The burden distribution in the shaft of blast furnace is known to affect the gas distribution,heat transfer,and chemical reactions inside the furnace.However,the internal layer structure of burden in the shaft cannot be directly measured.Hence,a mathematical model for evaluating burden profile and layer structure was established.A sensitivity analysis based on the model was implemented to elucidate the effect of some factors on the burden distribution,including the stockline height and the mass of central coke.The results show that the width of funnel zone widens with the increase in stockline height,and the mass percentage of ore to coke in this zone slightly increases.Besides,the mass of central coke shows a significant influence on the width of coke channel,and 2%of batch mass of coke is recommended to implement central coke charging operation.The model has been indirectly verified by the gas temperature in operating blast furnace and successfully applied to online evaluate burden distribution.
基金Item Sponsored by Fundamental Research Funds for Central Universities of China ( FRF-TP-12-103A , FRF-AS-11-004B , FRF-SD-12-016A )Doctoral Program Foundation of Institutions of Higher Education of China ( 20110006120034 )
文摘The burden distribution real-time estimation problem of multi-loop charging based on the real multi-radar data is resolved.Firstly , an iterative algorithm is introduced to calculate the radial coordinate of the pile-top.Then , based on the multi-radar data , the burden profile is estimated by a cubic-curve equation at the end of the multi-loop charging.Furthermore , the burden profile before the next multi-loop charging is calculated based on multi-radar data by considering the impact of burden descent.On the basis of these burden profiles , a more accurate thickness ratio of ore to coke （ RO/C ） at the radial direction of blast furnace can be obtained.Finally , an example is given to calculate the burden profiles and RO/C by using the real multi-radar data sampled from Baosteel , which shows the effectiveness of the method introduced.
