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Three-segment control theory of MgO/Al2O3 ratio based on viscosity experiments and phase diagram analyses at 1500℃ 被引量:4
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作者 Xin Jiang Huai-yu Zhang +2 位作者 Hai-yan Zheng Qiang-jian Gao Feng-man Shen 《Journal of Iron and Steel Research(International)》 SCIE EI CAS CSCD 2020年第6期624-630,共7页
In recent years, more and more high Al2O3 iron ores were used in East Asia, especially in China, which increased the Al2O3 content in blast furnace (BF) slag and resulted in poor metallurgical properties of slag. Addi... In recent years, more and more high Al2O3 iron ores were used in East Asia, especially in China, which increased the Al2O3 content in blast furnace (BF) slag and resulted in poor metallurgical properties of slag. Adding MgO-bearing flux is one of the methods to improve the metallurgical properties of slag with high Al2O3. However, there is lack of theoretical basis for the proper MgO/Al2O3 ratio. Therefore, the properties of slag in SiO2-CaO-MgO-Al2O3 system were investigated based on viscosity experiments and phase diagram analyses at 1500℃, and the proper MgO/Al2O3 ratio was explored according to the Al2O3 content in slag. The experimental results show that: (1) in the case of Al2O3 content less than 14mass%, there is no limitation of the MgO/Al2O3 ratio, and the amount of MgO in slag can be determined according to the hearth tempera-ture and desulfurization;(2) in the case of Al2O3 content between 15 and 17mass%, the proper MgO/Al2O3 ratio should be 0.40-0.50;(3) in the case of Al2O3 content between 18 and 20mass%, the proper MgO/Al2O3 ratio should be 0.45-0.55. Consequently, the three-segment control theory of MgO/Al2O3 for BF slag was built, and the actual BF performances proved the validity and applicability of this theory. The research contents and results can give theoretical guidelines for stable BF operation in a wide range of Al2O3 content of 12-20mass%. 展开更多
关键词 mgo/al2o3 ratio blast furnace slag viscosity IRoNMAKING Phase diagram
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Al_(2)O_(3)对高炉渣性能和结构的影响及其应用 被引量:2
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作者 侯健 陈布新 +3 位作者 白晨光 韩健 黄小波 扈玫珑 《钢铁》 CAS CSCD 北大核心 2023年第5期39-50,共12页
为了解决高铝矿高炉冶炼时炉渣流动性差、渣铁难分、软熔带透气性变差等问题,基于邯钢高炉炉渣成分变化区间,结合理论计算和试验,研究了Al_(2)O_(3)含量对炉渣成分、性能的影响,获得了炉渣中Al_(2)O_(3)质量分数为15%~18%时适宜的镁铝比... 为了解决高铝矿高炉冶炼时炉渣流动性差、渣铁难分、软熔带透气性变差等问题,基于邯钢高炉炉渣成分变化区间,结合理论计算和试验,研究了Al_(2)O_(3)含量对炉渣成分、性能的影响,获得了炉渣中Al_(2)O_(3)质量分数为15%~18%时适宜的镁铝比(w(MgO)/w(Al_(2)O_(3)))和二元碱度调控区间,并将研究结果用于指导邯钢高炉高铝矿冶炼。研究结果表明,在Al_(2)O_(3)质量分数由15%增加到16%过程中,炉渣黏度随炉渣结构复杂化而逐渐增加,当温度为1500℃时炉渣黏度一般小于0.4 Pa·s,不会影响高炉正常冶炼;当Al_(2)O_(3)质量分数由16%增加到17%时,由于炉渣结构不断复杂化以及高熔点镁铝尖晶石相的析出,造成炉渣黏度陡增,此时炉渣二元碱度为1.25~1.30,渣中镁铝比为0.4~0.6,能够保证邯钢2号、8号高炉的炉况稳定和冶炼指标。当Al_(2)O_(3)质量分数为17%~18%时,炉渣中析出相未发生变化,但炉渣结构聚合度进一步增加,导致炉渣黏度和熔化性温度继续升高,此时将炉渣二元碱度降低为1.15~1.19,镁铝比为0.51~0.61,可满足邯钢高炉正常冶炼和指标稳定的需求。最后,对比了2021年国内主要的3000 m3级左右高炉的冶炼指标,邯钢是当前大高炉高比例冶炼高铝铁矿最稳定的企业之一,实现了对经济高铝原料的连续稳定冶炼,对业内大高炉实施高铝矿冶炼有一定借鉴意义。 展开更多
关键词 al_(2)o_(3) 高炉渣 镁铝比 二元碱度 黏度
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K_(2)O和Na_(2)O对高Al_(2)O_(3)炉渣组元活度和MgO含量的影响 被引量:4
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作者 王亮 程树森 +1 位作者 刘朋波 陈艳波 《钢铁》 CAS CSCD 北大核心 2022年第1期48-56,共9页
随着高品位铁矿石消耗的加快,资源逐渐趋于贫化,钢铁企业可利用的铁矿石原料逐渐向中低品位原料转变,尤其是高铝铁矿,这类原料的使用无疑会增加高炉渣中Al_(2)O_(3)质量分数,影响高炉现有的操作制度。Al_(2)O_(3)质量分数为15%~17%的高... 随着高品位铁矿石消耗的加快,资源逐渐趋于贫化,钢铁企业可利用的铁矿石原料逐渐向中低品位原料转变,尤其是高铝铁矿,这类原料的使用无疑会增加高炉渣中Al_(2)O_(3)质量分数,影响高炉现有的操作制度。Al_(2)O_(3)质量分数为15%~17%的高炉渣,由于Al_(2)O_(3)含量高而使高炉渣的冶金性能变差,为了保证高炉渣的冶金性能,必须在其中添加8%左右的MgO。然而,Al_(2)O_(3)含量相似的浦项钢铁的高炉渣,其MgO质量分数仅为4%左右,高炉实现了高效、稳定、顺行。因此,从高炉CaO-SiO_(2)-Al_(2)O_(3)-MgO四元渣系的物理化学机理出发,研究了K_(2)O、Na_(2)O对高炉渣四元渣系CaO-SiO_(2)-Al_(2)O_(3)-MgO中各组元活度的影响;研究了"渣-气"平衡条件下渣中碱金属氧化物和气体中碱金属的关系;计算了K_(2)O、Na_(2)O和MgO对黏度的影响。结果显示,在考虑高炉渣CaO-SiO_(2)-Al_(2)O_(3)-MgO中各组元活度、碱金属在渣-气间的分布和炉渣黏度的情况下,当碱金属氧化物K_(2)O和Na_(2)O存在时,可以适当减小MgO含量,并可以保证高炉渣各组元活度及炉渣黏度基本不变。这不仅有助于减少高炉原料中添加含镁熔剂、提高原料品位、高效排碱、降低碱危害、减少碳排放、延长高炉寿命及降低成本,还能促进钢铁企业实现节能减排的目标。 展开更多
关键词 K_(2)o Na_(2)o 活度 黏度 mgo 排碱 高炉渣
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