The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification proc...The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.展开更多
As the important matrix material,epoxy resin has been widely used in the composites for various fields.On account of the poor toughness of epoxy resin limiting their suitability for advanced applications,considerable ...As the important matrix material,epoxy resin has been widely used in the composites for various fields.On account of the poor toughness of epoxy resin limiting their suitability for advanced applications,considerable interests have been conducted to modify the epoxy resin to meet the engineering requirements.In this study,the bio-based polyurethane(PU)modified resin was adopted to modify the pure bisphenol-A epoxy by blending method with various proportions.Aiming to illuminate the curing behavior,mechanical and thermal properties,the blended epoxy systems were characterized by viscosity-time analysis,dynamic mechanical analysis(DMA)at different frequencies and temperatures,mechanical tensile test,thermogravimetric analysis(TGA)and Fourier transform infrared(FT-IR)spectroscopy.The results indicated that the introduction of PU modified epoxy was found to significantly inhibit the viscosity growth rates especially when the content of PU modified epoxy resin is higher than 60%.Notwithstanding the dynamic modulus and T_(g)reduced with the increment of PU modified epoxy,remarkable increment on the elongation at break was found and the flexibility was greatly promoted with the introduction of PU modified epoxy.The proportion of PU modified epoxy in the blends should be put balance considerations to obtain optimal mechanical properties.TGA results and FTIR spectrum demonstrated that the addition of PU modified epoxy did not change the thermal decomposition mechanism and chemical reaction mechanism,but the addition of PU modified epoxy inhibits the curing reaction of epoxy resin by measured and calculated the damping temperature domainT from 35.7℃ to 48.9℃.展开更多
The main objective was to study the anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating.Poly（o-toluidine）/nano ZrO2 composite was prepared by in situ polymerization of o-toluidine mono...The main objective was to study the anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating.Poly（o-toluidine）/nano ZrO2 composite was prepared by in situ polymerization of o-toluidine monomer in the presence of nano ZrO2 particles.Fourier transformation infrared spectroscopy（FT-IR）,UV-visible spectroscopy（UV-vis）,X-ray diffraction（XRD）,Scanning electron microscopy（SEM）,and Thermogravimetric analysis（TGA） were used to characterize the composition and structure of the composite.Poly（o-toluidine）/nano ZrO2 composite was mixed with epoxy resin through a solution blending method and the three components poly（o-toluidine）/nano ZrO2/epoxy composite coating was coated onto the surface of steel sample by the brush coating method.The anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating on steel sample was studied by polarization curve and electrochemical impendence spectroscopy in 3.5% Na Cl solution as corrosion environment and also compared with that of poly（o-toluidine）/epoxy composite coating and pure epoxy coating.It was observed that the composite coating containing poly（otoluidine）/nano ZrO2 composite has got higher corrosion protection ability than that of poly（o-toluidine）.The electrochemical measurement results demonstrated that poly（o-toluidine） fillers improve the electrochemical anticorrosion performance of epoxy coating and the addition of nano ZrO2 particles increases the tortuosity of the diffusion pathway of corrosive substances.展开更多
基金the National Natural Science Foundation of China(Grant number 51771178)Shaanxi Outstanding Youth Fund project(Grant number 2021JC-45)+2 种基金Key international cooperation projects in Shaanxi Province(Grant number 2020KWZ-007)the Major Program of Science and Technology in Shaanxi Province(Grant number20191102006)Open Fund of State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(Grant number 32115019)。
文摘The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.
基金The authors acknowledge the financial support of the National Natural Science Foundation of China(No.51908330)the Qilu Young Scholars Program of Shandong University,Natural Science Foundation of Shandong Province(CN)(No.ZR2020ME244),the Fundamental Research Funds of Shandong University(No.2020GN059)the Fundamental Research Funds for the Central Universities,CHD(No.300102210502)and Scientific Research Project of Shandong High-speed Group Co.,Ltd.,(No.SDGS-KJCX-2020-006-08).
文摘As the important matrix material,epoxy resin has been widely used in the composites for various fields.On account of the poor toughness of epoxy resin limiting their suitability for advanced applications,considerable interests have been conducted to modify the epoxy resin to meet the engineering requirements.In this study,the bio-based polyurethane(PU)modified resin was adopted to modify the pure bisphenol-A epoxy by blending method with various proportions.Aiming to illuminate the curing behavior,mechanical and thermal properties,the blended epoxy systems were characterized by viscosity-time analysis,dynamic mechanical analysis(DMA)at different frequencies and temperatures,mechanical tensile test,thermogravimetric analysis(TGA)and Fourier transform infrared(FT-IR)spectroscopy.The results indicated that the introduction of PU modified epoxy was found to significantly inhibit the viscosity growth rates especially when the content of PU modified epoxy resin is higher than 60%.Notwithstanding the dynamic modulus and T_(g)reduced with the increment of PU modified epoxy,remarkable increment on the elongation at break was found and the flexibility was greatly promoted with the introduction of PU modified epoxy.The proportion of PU modified epoxy in the blends should be put balance considerations to obtain optimal mechanical properties.TGA results and FTIR spectrum demonstrated that the addition of PU modified epoxy did not change the thermal decomposition mechanism and chemical reaction mechanism,but the addition of PU modified epoxy inhibits the curing reaction of epoxy resin by measured and calculated the damping temperature domainT from 35.7℃ to 48.9℃.
基金Funded by the Innovation Project of Guangxi Graduate Education(No.YCSZ2014202)
文摘The main objective was to study the anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating.Poly（o-toluidine）/nano ZrO2 composite was prepared by in situ polymerization of o-toluidine monomer in the presence of nano ZrO2 particles.Fourier transformation infrared spectroscopy（FT-IR）,UV-visible spectroscopy（UV-vis）,X-ray diffraction（XRD）,Scanning electron microscopy（SEM）,and Thermogravimetric analysis（TGA） were used to characterize the composition and structure of the composite.Poly（o-toluidine）/nano ZrO2 composite was mixed with epoxy resin through a solution blending method and the three components poly（o-toluidine）/nano ZrO2/epoxy composite coating was coated onto the surface of steel sample by the brush coating method.The anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating on steel sample was studied by polarization curve and electrochemical impendence spectroscopy in 3.5% Na Cl solution as corrosion environment and also compared with that of poly（o-toluidine）/epoxy composite coating and pure epoxy coating.It was observed that the composite coating containing poly（otoluidine）/nano ZrO2 composite has got higher corrosion protection ability than that of poly（o-toluidine）.The electrochemical measurement results demonstrated that poly（o-toluidine） fillers improve the electrochemical anticorrosion performance of epoxy coating and the addition of nano ZrO2 particles increases the tortuosity of the diffusion pathway of corrosive substances.
