Technology of nitrogen-argon mixed gas blowing on the tundish stopper

Bubble defect is one of the main defects of an automobile sheet.To solve this defect,the technology for nitrogen-argon mixed gas blowing on the tundish stopper is developed,the theoretical research on nitrogen absorption in the molten steel is performed,the nitrogen-argon mixed gas blowing equipment is developed and experimented in the plant.The expected effect is achieved in the industrial test,and the slab inclusion density and quality degradation ratio of the automobile sheet are significantly reduced.

Hybrid model for BOF oxygen blowing time prediction based on oxygen balance mechanism and deep neural network

The amount of oxygen blown into the converter is one of the key parameters for the control of the converter blowing process,which directly affects the tap-to-tap time of converter. In this study, a hybrid model based on oxygen balance mechanism (OBM) and deep neural network (DNN) was established for predicting oxygen blowing time in converter. A three-step method was utilized in the hybrid model. First, the oxygen consumption volume was predicted by the OBM model and DNN model, respectively. Second, a more accurate oxygen consumption volume was obtained by integrating the OBM model and DNN model. Finally, the converter oxygen blowing time was calculated according to the oxygen consumption volume and the oxygen supply intensity of each heat. The proposed hybrid model was verified using the actual data collected from an integrated steel plant in China, and compared with multiple linear regression model, OBM model, and neural network model including extreme learning machine, back propagation neural network, and DNN. The test results indicate that the hybrid model with a network structure of 3 hidden layer layers, 32-16-8 neurons per hidden layer, and 0.1 learning rate has the best prediction accuracy and stronger generalization ability compared with other models. The predicted hit ratio of oxygen consumption volume within the error±300 m^(3)is 96.67%;determination coefficient (R^(2)) and root mean square error (RMSE) are0.6984 and 150.03 m^(3), respectively. The oxygen blow time prediction hit ratio within the error±0.6 min is 89.50%;R2and RMSE are0.9486 and 0.3592 min, respectively. As a result, the proposed model can effectively predict the oxygen consumption volume and oxygen blowing time in the converter.

Exploration and Practice of Nitrogen Addition Process for LF Refining Ladle Bottom Blowing Nitrogen Steel Liquid

This article discusses and analyzes the law of nitrogen increase in liquid steel and the main factors affect-ing the nitrogen increasing of molten steel,through the way of adding nitrogen to molten steel by bottom blowing nitrogen gas in LF refining process.It is considered that the main factors affecting the nitrogen increasing instability of molten steel are the initial temperature of LF refining,nitrogen relative element,surface active elements[O]and[S]of steel liquid,and bottom blowing rate of ladle.The large-scale production practice shows that T[O]not more than 50×10-6 and[S]is not more than 0.020 in LF refining at the initial temperature of not less than 1570.The liquid steel nitrogen enrichment test is carried out by ladle bottom blowing nitrogen gas after 20 min of refining,the flow rate is set as(6.0~7.0)NL/min per ton,and it is turned to 2 NL/min at 6 min before the end of refining,the nitrogen increasing rate of liquid steel is basically stable at(5~6)×10-6 per minute.

Effect of gas blowing nozzle angle on multiphase flow and mass transfer during RH refining process

A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a water model with a geometric scale of 1:4 from an industrial RH furnace of 260 t was built up,and measurements were carried out to validate the mathematical model.The results show that,with a conventional gas blowing nozzle and the total gas flow rate of 40 L·min^(-1),the mixing time predicted by the mathematical model agrees well with the measured values.The deviations between the model predictions and the measured values are in the range of about 1.3%–7.3% at the selected three monitoring locations,where the mixing time was defined as the required time when the dimensionless concentration is within 3% deviation from the bath averaged value.In addition,the circulation flow rate was 9 kg·s^(-1).When the gas blowing nozzle was horizontally rotated by either 30° or 45°,the circulation flow rate was found to be increased by about 15% compared to a conventional nozzle,due to the rotational flow formed in the up-snorkel.Furthermore,the mixing time at the monitoring point 1,2,and 3 was shortened by around 21.3%,28.2%,and 12.3%,respectively.With the nozzle angle of 30° and 45°,the averaged residence time of 128 bubbles in liquid was increased by around 33.3%.

Bio-Based Rigid Polyurethane Foams for Cryogenic Insulation

Cryogenic insulation material rigid polyurethane(PU)foams were developed using bio-based and recycled feedstock.Polyols obtained from tall oil fatty acids produced as a side stream of wood biomass pulping and recycled polyethylene terephthalate were used to develop rigid PU foam formulations.The 4th generation physical blowing agents with low global warming potential and low ozone depletion potential were used to develop rigid PU foam cryogenic insulation with excellent mechanical and thermal properties.Obtained rigid PU foams had a thermal conductivity coefficient as low as 0.0171 W/m·K and an apparent density of 37-40 kg/m^(3).The developed rigid PU foams had anisotropic compression strength properties,which were higher parallel to the foaming direction.Moreover,the compression strength was also influenced by the type of applied bio-based polyol.The bio-based polyols with higher OH group functionality delivered higher crosslinking density of polymer matrix;thus,the mechanical properties were also higher.The mechanical strength of the foams increased when materials were tested at liquid nitrogen temperature due to the stiffening of the polymer matrix.The thermal properties of the developed materials were determined using differential scanning calorimetry,dynamic mechanical analysis,and thermogravimetric analysis methods.Lastly,the developed rigid PU foams had good adhesion to the aluminium substrate before and after applying cyroshock and an excellent safety coefficient of 4-5.Rigid PU foams developed using Solstice LBA delivered adhesion strength of~0.5 MPa and may be considered for application as cryogenic insulation in the aerospace industry.

Effect of surface blowing on aerodynamic characteristics of tubercled straight wing

Recent research proves that wings with leading-edge tubercles have the ability to perform efficiently in post-stall region over the conventional straight wing. Moreover, the conventional straight wing outperforms the tubercled wing at a pre-stall region which is quintessential. Even though tubercled wing offers great performance enhancement, because of the complexity of the flow, the trough region of the tubercled wing is more prone to flow separation. Henceforth, the present paper aims at surface blowing – an active flow control technique over the tubercled wing to enhance the aerodynamic efficiency by positively influencing its lift characteristics without causing any additional drag penalty. Flow parameters like blowing velocity ratios and the location of blowing were chosen to find the optimised configuration keeping the amplitude and frequency of the leading-edge tubercles constant as 0.12 c and 0.25 c respectively. Numerical investigations were carried out over the baseline tubercled wing and tubercled wing with surface blowing at various blowing jet velocity ratios 0.5, 1 and 2 over four different chordwise locations ranging from 0.3 c to 0.8 c.The results confirm that blowing at various x/c with different blowing velocity ratios performs better than the conventional tubercled wing. Comparatively, blowing velocity ratio 2 at 0.3 c shows peak performance of about 28% enhancement in the lift characteristics relative to the baseline model. Particularly, in the pre-stall region, 25–50% increase in aerodynamic efficiency is evident over the tubercled wing with surface blowing compared with the baseline case. Additionally,attempts were made to delineate the physical significance of the flow separation mechanism due to blowing by visualizing the streamline pattern.

VOLUMETRIC MASS TRANSFER COEFFICIENT BETWEEN SLAG AND METAL IN COMBINED BLOWING CONVERTER

The effects of operation parameters of combined blowing converter on the volumetric mass transfer coefficient between slag and steel are studied with a cold model with water simulating steel, oil simulating slag and benzoic acid as the transferred substance between water and oil. The results show that, with lance level of 2.1m and the top blowing rate of 25000Nm3/h, the volumetric mass transfer coefficient changes most significantly when the bottom blowing rate ranges from 384 to 540Nm3/h. The volumetric mass transfer coefficient reaches its maximum when the lance level is 2.1m, the top blowing rates is 30000Nm3/h, and the bottom blowing rate is 384Nm3/h with tuyeres located symmetrically at 0.66D of the converter bottom.

Self-sustained Oscillation Pulsed Air Blowing System for Energy Saving

Currently, many studies have been made for years on dimensions of pneumatic nozzle, which influence the flow characteristic of blowing system. For the purpose of outputting the same blowing force, the supply pressure could be reduced by decreasing the ratio of length to diameter of nozzle. The friction between high speed air and pipe wall would be reduced if the nozzle is designed to be converging shape comparing with straight shape. But the volume flow and pressure, discussed in these studies, do not describe energy loss of the blowing system directly. Pneumatic power is an innovative principle to estimate pneumatic system’s energy consumption directly. Based on the above principle, a pulse blowing method is put forward for saving energy. A flow experiment is carried out, in which the high speed air flows from the pulse blowing system and continuous blowing system respectively to a plate with grease on top. Supply pressure and the volume of air used for removing the grease are measured to calculate energy consumption. From the experiment result, the pulse blowing system performs to conserve energy comparing with the continuous blowing system. The frequency and duty ratio of pulse flow influence the blowing characteristic. The pulse blowing system performs to be the most efficient at the specified frequency and duty ratio. Then a pneumatic self-oscillated method based on air operated valve is put forward to generate pulse flow. A simulation is made about dynamic modeling the air operated valve and calculating the motion of the valve core and output pressure. The simulation result verifies the system to be able to generate pulse flow, and predicts the key parameters of the frequency and duty ratio measured by experiment well. Finally, on the basis of simplifying and solution of the pulse blowing system’s mathematic model, the relationship between system’s frequency duty ratio and the dimensions of components is simply described with four algebraic equations. The system could be designed with specified frequency and duty ratio according to the four equations. This study provides theoretical basis for designing energy-saving air blowing system.

Numerical Simulation of the Air Jet Flow Field in the Melt Blowing Process

The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harpham and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.

Role of blowing snow in snow processes in Qilian Mountainous region

Blowing snow is an important part of snow hydrologic processes in mountainous region, however the related researches were rare for the Qilian mountainous region where blowing snow is frequent. Using the observation dataset in 2008 snow season in Binggou wa- tershed in Qilian mountainous region, we systematically studied the energy and mass processes of blowing snow by field observation and model simulation. The results include the analysis of snow observation, the occurrence probability of blowing snow, blowing snow transport and blowing snow sublimation. It was found that blowing snow was obvious in high altitude region （4,146 m）, the snow redislribution phenomena was remarkable. In Yakou station in the study region, blowing snow was easily occurred in midwinter and early spring when no snowmelt, the blowing snow transport was dominated in this period; when snowmelt beginning, the occur- rence probability of blowing snow decreased heavily because of the increasing air temperature, melt, and refrozen phenomena. The blowing snow sublimation accounted for 41.5% of total snow sublimation at Yakou station in 2008 snow season.

NUMERICAL STUDY ON THE FLOW AROUND A CIRCULAR CYLINDER WITH SURFACE SUCTION OR BLOWING USING VORTICITY-VELOCITY METHOD

A vorticity-velocity method was used to study the incompressible viscous fluid flow around a circular cylinder with surface suction or blowing. The resulted high order implicit difference equations were effeciently solved by the modified incomplete LU decomposition conjugate gradient scheme ( MILU-CG). The effects of surface suction or blowing' s position and strength on the vortex structures in the cylinder wake, as well as on the drag and lift forces at Reynoldes number Re = 100 were investigated numerically. The results show that the suction on the shoulder of the cylinder or the blowing on the rear of the cylinder can effeciently suppress the asymmetry of the vortex wake in the transverse direction and greatly reduce the lift force; the suction on the shoulder of the cylinder, when its strength is properly chosen, can reduce the drag force significantly, too.

The Effect of the Process on Mechanical Properties of Polylactic Acid-Date Palm Leaf Fibers Composite Films Produced By Extrusion Blowing

Biocomposite films prepared with melt compounding and film blowing have become a new trend in plastic research to deliver more eco-friendly packages.Polylactic acid(PLA)was melt compounded with minimally processed date palm leaf fiber(DPLF)and converted into films by blown film extrusion.The compounding was done in order to enhance the film mechanical properties in one hand,and to decrease the film production cost in the other hand.In this present study,a reference PLA film and films with 1%,2%,and 5%of DPLF(weight%)were produced with different process parameters.The spatial variations in films thickness and lay flat width indicate that the addition of DPLF up to 2%enhances the bubble stability for the tested process parameters.However,the composite with 5%DPLF shows nearly the same processability window as the neat PLA.The structural and mechanical characterizations of films suggest a reinforcing effect of the PLA matrix up to 2%of fiber(with an optimum at 1%).Larger DPLF loading leads to depressed and more anisotropic mechanical properties,related to an increased density of defects at the fiber-PLA fragile interface and to a DPLF-induced enhanced PLA thermal degradation and amorphous phase orientation.

Preparation of Microcapsules Containing Water Droplets Stabilized with Solid Powder and Application to Blowing Agent

We have tried to prepare the microcapsules containing water droplets stabilized with solid powder by utilizing the (W/O)/W emulsion. The water droplets as core material were stabilized in the monomer droplets with titanium dioxide (TiO2) as a particulate surfactant. Before adding the TiO2 powder into the monomer phase, the powder was modified with triethoxyvinylsilane to adjust the degree of hydrophobicity and to promote adhesion on the interface between the inner water phase and the monomer phase in the (W/O) emulsion. It was investigated how the degree of hydrophobicity of the TiO2 powder affected the stability of water droplets in the (W/O) emulsion and the (W/O) droplets in the (W/O)/W emulsion. Moreover, the microcapsule diameters were measured before and after the expansion operation where the water droplets microencapsulated were applied as a blowing agent. The expansion ratio was increased with increase in the stability of the water droplets and the amount of water microencapsulated.

Streamlines in the Two-Dimensional Spreading of a Thin Fluid Film: Blowing and Suction Velocity Proportional to the Height

The two-dimensional spreading under gravity of a thin fluid film with suction (fluid leak-off) or blowing (fluid injection) at the base is considered. The thin fluid film approximation is imposed. The height of the thin film satisfies a nonlinear diffusion equation with a source/sink term. The Lie point symmetries of the nonlinear diffusion equation are derived and exist, which provided the fluid velocity at the base, vn satisfies a first order linear partial differential equation. The general form has algebraic time dependence while a special case has exponential time dependence. The solution in which vn is proportional to the height of the thin film is studied. The width of the base always increases with time even for suction while the height decreases with time for sufficiently weak blowing. The streamlines of the fluid flow inside the thin film are plotted by first solving a cubic equation. For sufficiently weak blowing there is a dividing streamline, emanating from the stagnation point on the centre line which separates the fluid flow into two regions, a lower region consisting of rising fluid and dominated by fluid injection at the base and an upper region consisting of descending fluid and dominated by spreading due to gravity. For sufficiently strong blowing the lower region expands to completely fill the whole thin film.

Effects of thermal radiation on Casson fluid flow and heat transfer over an unsteady stretching surface subjected to suction/blowing

The unsteady flow of a Casson fluid and heat transfer over a stretching surface in presence of suction/blowing are investigated. The transformed equations are solved numerically by using the shooting method. The exact solution corre- sponding to the momentum equation for the steady case is obtained. Fluid velocity initially decreases with the increase of unsteadiness parameter. Due to an increasing Casson parameter the velocity field is suppressed. Thermal radiation enhances the effective thermal diffusivity and the temperature rises.

Metallurgical Reaction Characteristic for the Combined Blowing Process of Top-Bottom Blown Oxygen and Bottom Blown Natural Gas

The experiment was carried out in a combined blowing converter.The natural gas was supplied as the cooling medium for the bottom lance.The blow- ing practice of medium P hot metal (0.30-0.85% [P]) indicated that with better stirring at the bottom of the converter and lower P_(CO),this steelmgking process was favorable to reduce the amount of [C] and [O] and increase the (P_2O_5)/[P]. The maximum rate of dephospborization might be high up to 0.0a5%/min and the P content in steel could be reduced to lower than 0.03% by single slag-forming operation.

Study on the Improvement in the One Dimensional Mathematical Model of the Air Drag in Melt Blowing Process

The one dimensional mathematical model of the air drag in melt blowing process, which had been put forward by Uyttendaele and Shambaugh is improved. The influence of the density and the specific heat capacity of polymer melt at constant pressure changing with polymer temperature on fiber diameter are studied. The power - law model is introduced as the constitutive equation. The influences of polymer volume flow rate, initial polymer temperature, initial air velocity and initial air temperature on fiber diameter are discussed.

MHD flow of power-law fluid on moving surface with power-law velocity and special injection/blowing

The problem of magnetohydrodynamic （MHD） flow on a moving surface with the power-law velocity and special injection/blowing is investigated. A scaling group transformation is used to reduce the governing equations to a system of ordinary differen- tial equations. The skin friction coefficients of the MHD boundary layer flow are derived, and the approximate solutions of the flow characteristics are obtained with the homotopy analysis method （HAM）. The approximate solutions are easily computed by use of a high order iterative procedure, and the effects of the power-law index, the magnetic parameter, and the special suction/blowing parameter on the dynamics are analyzed. The obtained results are compared with the numerical results published in the literature, verifying the reliability of the approximate solutions.

Successful treatment of a rare subcutaneous emphysema after a blow-out fracture surgery using needle aspiration:A case report

BACKGROUND Many cases of emphysema associated with blow-out fractures occur before surgery due to trauma.However,emphysema can occur even after surgery,and most of such cases are managed conservatively and allowed to resolve.Swelling in the periorbital area due to emphysema that occurs after surgery can make early recovery difficult.CASE SUMMARY Herein,we describe a case of postoperative subcutaneous emphysema that was treated using a simple needle aspiration method.A 48-year-old male patient visited the hospital with a blow-out fracture of the left medial orbital wall and nasal bone fracture.One day postoperatively,swelling and crepitus in the left periorbital area were observed,and follow-up computed tomography showed emphysema in the left periorbital subcutaneous area.Needle aspiration using an 18-gauge needle and syringe was used to relieve the emphysema.The symptoms of sudden swelling improved immediately,and no recurrence was observed.CONCLUSION We conclude that needle aspiration is a useful method that could help in relieving symptom,resolving discomfort,and enabling early return to daily life in patients with postoperative subcutaneous emphysema.

Solution Blowing of Palygorskite-Based Nanofibers for Methylene Blue Adsorption

Palygorskite(PG)adsorbent with superior adsorption property and ion-exchange ability is highly desired in the field of dye removal.However,it generates high amounts of precipitation due to the granular form,resulting in secondary pollution after adsorption.Herein,the novel high porosity PG-based nanofibers that are easy for operating and retrieving have been fabricated using effective solution blowing and subsequent calcination.The obtained highly efficient adsorption nanofibers exhibit large specific surface area about 170.50 m^(2)/g with average diameter from 243 nm to 365 nm.Based on the abovementioned nanofibrous structure and negatively charged PG,the solution blowing of PG-based nanofibers(SBPNs)showed high adsorption capacity for methylene blue(MB)(112.36 mg/g).In addition,the adsorption of SBPNs is well described by the Langmuir isotherm model.This work provides new SBPNs forming process for the fields of dye removal,which may achieve the production of PG adsorbents at the industrial level.