Effect of phosphorus content on interfacial heat transfer and film deposition behavior during the high-temperature simulation of strip casting

The interfacial wettability and heat transfer behavior are crucial in the strip casting of high phosphorus-containing steel.A hightemperature simulation of strip casting was conducted using the droplet solidification technique with the aims to reveal the effects of phosphorus content on interfacial wettability,deposited film,and interfacial heat transfer behavior.Results showed that when the phosphorus content increased from 0.014wt%to 0.406wt%,the mushy zone enlarged,the complete solidification temperature delayed from1518.3 to 1459.4℃,the final contact angle decreased from 118.4°to 102.8°,indicating improved interfacial contact,and the maximum heat flux increased from 6.9 to 9.2 MW/m2.Increasing the phosphorus content from 0.081wt%to 0.406wt%also accelerated the film deposition rate from 1.57 to 1.73μm per test,resulting in a thickened naturally deposited film with increased thermal resistance that advanced the transition point of heat transfer from the fifth experiment to the third experiment.

Preparation,Characterization and Photothermal Study of PVA/Ti_(2)O_(3) Composite Films

In this work,flexible photothermal PVA/Ti_(2)O_(3) composite films with different amount(0 wt%,5 wt%,10 wt%,15 wt%)of Ti_(2)O_(3) particles modified by steric acid were prepared by a simple solution casting method.The microstructures,XRD patterns,FTIR spectra,UV-Vis-NIR spectra thermo-conductivity,thermo-stability and photothermal effects of these composite films were all characterized.These results indicated that Ti_(2)O_(3) particles were well dispersed throughout the polyvinyl alcohol(PVA)matrix in the PVA/Ti_(2)O_(3) composite films.And Ti_(2)O_(3) particles could also effectively improve the photothermal properties of the composite films which exhibited high light absorption and generated a high temperature(about 57.4℃for film with 15 wt%Ti_(2)O_(3) amount)on the surface when it was irradiated by a simulated sunlight source(1 kW/m^(2)).

Effect of depressurizing speed on mold filling behavior and entrainment of oxide film in vacuum suction casting of A356 alloy

The effect of depressurizing speed on mold filling behavior and entrainment of oxide film of A356 alloy was studied. Themold filling behavior and velocity fields were recorded by water simulation with particle image velocimetry. The results show thatthe gate velocity first increased dramatically, then changed with the depressurizing speed: the gate velocity increased slowly atrelatively high depressurizing speed; at reasonable depressurizing speed, the gate velocity kept unchanged; while at lowerdepressurizing speed, the gate velocity decreased firstly and then kept unchanged. High gate velocity results in melt falling backunder gravity at higher speed. The falling velocity is the main factor of oxide film entrainment in vacuum suction casting. The designcriterion of depressurizing rate was deduced, and the A356 alloy castings were poured to test the formula. The four-point bend testand Weibull probability plots were applied to assessing the fracture mechanisms of the as-cast A356 alloy. The results illuminate amethod on designing suitable depressurizing speed for mold filling in vacuum suction casting.

Effect of slip velocity on Casson thin film flow and heat transfer due to unsteady stretching sheet in presence of variable heat flux and viscous dissipation

The aim of the present paper is to study flow and heat transfer charac- teristics of a viscous Casson thin film flow over an unsteady stretching sheet subject to variable heat flux in the presence of slip velocity condition and viscous dissipation. The governing equations are partial differential equations. They are reduced to a set of highly nonlinear ordinary differential equations by suitable similarity transformations. The re- sulting similarity equations are solved numerically with a shooting method. Comparisons with previous works are macle, and the results are found to be in excellent agreement. In the present work, the effects of the unsteadiness parameter, the Casson parameter, the Eckert number, the slip velocity parameter, and the Prandtl number on flow and heat transfer characteristics are discussed. Also, the local skin-friction coefficient and the local Nusselt number at the stretching sheet are computed and discussed.

The EVA plastic film for V-process and steel castings by V-process in China

EVA plastic film is the key material for V-process. Through decades of research, special EVA film for V-process has been produced. The film has adequate elongation; its maximum is about 800% in longitudinal direction and 750% in transversal direction. The single width of the film is 2.8 m and the double width is 5.6 m, which is the widest sheet film for V-process in China. Sheets with different thickness ranging from the thickest 0.35 mm to the thinnest 0.08 mm can meet different demands in China. The film can be used not only for V-process of iron castings, but also for the manganese steel railway frog, steel rocking support and side frame castings for train and the steel bridge box for engine truck.

Hydromagnetic Nanofluid Film Flow over a Stretching Sheet with Prescribed Heat Flux and Viscous Dissipation

Thermal radiative heat transfer through a thin horizontal liquid film of a Newtonian nanofluid subjected to a magnetic field is considered.The physical boundary conditions are a variable surface heat flux and a uniform concentration along the sheet.Moreover,viscous dissipation is present and concentration is assumed to be influenced by both thermophoresis and Brownian motion effects.Using a similarity method to turn the underlying Partial differential equations into a set of ordinary differential equations(ODEs)and a shooting technique to solve these equations,the skin-friction coefficient,the Nusselt number,and the Sherwood number are determined.Among other things,it is shown that large values of the thermal radiation heat transfer rate,thermal conductivity parameter,and the Brownian motion parameter can enhance the cooling of the sheet.

Heat transfer characteristics of thin power-law liquid films over horizontal stretching sheet with internal heating and variable thermal coefficient

The effect of internal heating source on the film momentum and thermal transport characteristic of thin finite power-law liquids over an accelerating unsteady horizontal stretched interface is studied. Unlike most classical works in this field, a general surface temperature distribution of the liquid film and the generalized Fourier＇s law for varying thermal conductivity are taken into consideration. Appropriate similarity transformations are used to convert the strongly nonlinear governing partial differential equations （PDEs） into a boundary value problem with a group of two-point ordinary differential equations （ODEs）. The correspondence between the liquid film thickness and the unsteadiness parameter is derived with the BVP4C program in MATLAB. Numerical solutions to the self-similarity ODEs are obtained using the shooting technique combined with a Runge-Kutta iteration program and Newton＇s scheme. The effects of the involved physical parameters on the fluid＇s horizontal velocity and temperature distribution are presented and discussed.

Investigation of Spontaneous Condensation of an Amino Acid Based Amphiphile on Cast Film by in situ Transmission FT-IR Spectroscopy

The spontaneous condensation of the amphiphilic N-（O,O-dihexadecyl）phosphorylalanine on the cast film was observed by in situ investigation of transmission infrared spectroscopy The particular orientation and ordered packing of the monomers within the multilayers of the cast film is concluded to attribute to the spontaneous condensation between the monomers.

Rapid air film continuous casting of aluminum alloy using static magnetic field

The influences of the cooling style and static magnetic field on the air film casting process were investigated. Ingots of 6063 aluminum alloy were produced by AIRSOL VEIL casting with double-layer cooling water and static magnetic field. Surface segregation, hot crack and variation of solute content along the radius direction of ingot were examined. The results showed that double-layer cooling water can improve the surface quality and avoid of hot crack, which created conditions to increase the casting speed. The electromagnetic casting process can effectively improve the surface quality in high speed casting process, and static magnetic field has a great influence on solute distribution along the radius direction of ingot.

Approximate solutions for the problem of liquid film flow over an unsteady stretching sheet with thermal radiation and magnetic field

The proposed method is based on replacement of the unknown function by a truncated series of the shifted Legendre polynomial expansion. An approximate formula of the integer derivative is introduced. Special attention is given to study the convergence analysis and derive an upper bound of the error for the presented approximate formula. The introduced method converts the proposed equation by means of collocation points to a system of algebraic equations with shifted Legendre coefficients. Thus, after solving this system of equations, the shifted Legendre coefficients are obtained. This efficient numerical method is used to solve the system of ordinary differential equations which describe the thin film flow and heat transfer with the effects of the thermal radiation, magnetic field, and slip velocity.

Double oxide film defects in Ni-based super-alloy castings

A new class of defects has been recently discovered, which are regarded as double oxide film defects. In this study, a number of Ni-based vacuum-cast test bars were investigated. The fractures in the broken test bars were observed by Scanning Electron Microscopy （SEM）. Energy Dispersive Spectroscopy （EDS）, as well as Wavelength Dispersive Spectroscopy （WDS） were used to characterize the chemical elements of the fracture＇s surface. Observation by SEM revealed the presence of inclusions identified as films that appeared to have initiated the growth of carbides. This study has added to the evidence that oxide film defects do exist in Ni-based super-alloy in certain vacuum casting conditions. It provides a reference for researchers＇ further study on the defects, and provides a possible direction for researchers to improve casting technology so as to remove these defects.

Rheological Properties of Casting Solutions for Starch Edible Films Production

Rheological properties of corn starch and sodium alginate blend solutions have been measured at different polymer ratios in the temperature range from 303 to 343 K bya R/S Brook field rheometer with аcoaxial cylinder measuring unit. Dynamic viscosity of blends has been shown to decrease with shear rate increase and to increase with sodium alginate content increase. The influence of shear rate on activation energy of viscous flow depends on sodium alginate content and is different for below and over 5% (mass) content. Applicability of Ostwald-de-Waele, Herschel-Bulkley, Bingham and Casson models for the description of CS:SA blend solutions flow has been analyzed. Rheological properties of CS:SA blend solutions allow one to look at them as an alternative to starch solutions for edible films casting and production by dry method.

Effect of Magnetic Field on the Flow and Heat Transfer in a Casson Thin Film on an Unsteady Stretching Surface in the Presence of Viscous and Internal Heating

The aim of this investigation is to analyze the effectiveness of Lorentz force, viscous dissipation and internal heating on the heat and flow characteristics of a non-Newtonian Casson fluid thin film resting on a stretching surface under the influence of a magnetic field. Employing suitable similarity variables and shooting technique and integrating scheme numerical solutions for velocity and temperature are obtained. The results of this analysis are compared with the published work and are found to be in good agreement. The thickness of the thin film is evaluated and is observed that Lorentz force and the non-Newtonian nature of the fluid have a thinning influence on the film. Velocity and temperature distributions in the thin film are discussed for various flow parameters.

Comparative Study of Structural, Optical and Electrical Properties of SnO₂Thin Film Growth via CBD, Drop-Cast and Dip-Coating Methods

Tin oxide (SnO2) thin films were deposited on glass substrate by Chemical Bath Deposition (CBD), Drop-Cast and Dip-Coating method. The thin films were post-annealed at 500°C for 2 hours. The structural, optical, and electrical properties of the SnO2 thin films were investigated by using XRD, FTIR, SEM, EDX, UV-Vis spectroscopy, and Electrometer experiment. The XRD patterns of SnO2 thin films deposited on glass substrate by CBD method, Drop-Cast method and Dip-Coating method showed cubic, tetragonal and amorphous structures respectively. The FTIR spectrum exhibited the strong presence of SnO2 with the characteristic vibrational mode of Sn-O-Sn. The SEM analysis was observed that the surface morphology of the thin films toughly depends on the deposition methods of the SnO2 thin films. EDX measurement confirmed that the thin films are the composition of Tin (Sn) and Oxygen (O2). The optical band gap of SnO2 thin films deposited by CBD method, Drop-Cast method and Dip-Coating method is found to be 3.12 eV, 3.14 eV and 3.16 eV respectively. Thin films deposited by Dip-Coating method showed the highest band gap. The electrical results confirmed that the SnO2 thin films are good conductors and pursued Ohm’s Law. These properties of the SnO2 thin films brand are appropriate for application in solar cell assembly, gas sensor devices and transparent electrodes of panel displays.

Study on Preparation and Properties of PVC Film Modified by Rare Ea rth

The transparent PVC films were prepared by tape casting. In the process of prepa ration, rare earth nitrate, as a kind of modifier, was added to th e solution of PVC and THF. These PVC films were tested after being crosslinked b y ultraviolet light. It is found that the mechanical and physical properties of all the PVC films modified by rare earth nitrate are greatly enhanced.

On the dynamically formed oxide films in molten Mg

The so-called“Oxide/Metal/Oxide sandwich”method is one of the technique used to investigate the dynamic oxidation of metals which happens during the casting process.In this study,characteristics of the oxide films formed on the molten magnesium in dynamic conditions have been investigated using the aforementioned method.The air bubbles were released into the cast sample at the pressure of 0.2 atm through a quartz tube of 1 mm internal diameter.The interface of two adjacent entrapped bubbles is considered as the Oxide/Metal/Oxide(OMO)sandwich.The sandwiches were characterized by the aid of the optical and scanning electron microscopy and also X-Ray diffraction analyses.Two different approaches,including measuring the width of the folds formed on the oxide films and the edge of the sandwiches,were used to estimate the thickness of the films.The thicknesses were estimated to be in the range of 200 to 800 nm.The features such as fold,wrinkle,and crack were observed on the OMO sandwiches.On the microscopic scale,the oxide films were rough and porous.This is attributed to the non-protective behavior of oxide films.The XRD patterns indicated that the oxide films formed on the pure molten magnesium in dynamic conditions are crystallized MgO.

Structural Evolution of Ultra-High Molecular Weight Polyethylene Low-Entangled Films with Reserved Shish Crystals During Hot Stretching

Shish crystals are crucial to achieving high performance low-dimensional ultra-high molecular weight polyethylene(UHMWPE)products.Typically,high stretch and shear flow fields are necessary for the formation of shish crystals.In this study,UHMWPE gel films with reserved shish crystals were prepared by gel molding,the structural evolution and properties of UHMWPE films stretched at temperatu res of 100,110,120and 130℃were investigated by in situ small-angle X-ray scattering(SAXS)/ultra-small-angle X-ray scattering(USAXS)/wide-angle X-ray diffraction(WAXD)measu rements as well as scanning electron microscopy(SEM)and differential scanning calorimetry(DSC)measurements.Our findings showed that the reserved shish crystals can facilitate the formation and structural evolution of shish-kebab crystals during the hot stretching.Additionally,the reserved shish crystals promote the structu ral evolution of UHMWPE films to a greater extent when stretched at 120 and 130℃,compared to 100 and 110℃,resulting in higher crystallinity,orientation,thermal properties,breaking strength and Young's modulus.Com pared to UHMWPE high-entangled films with reserved shish crystals prepared by compression molding,UHMWPE low-entangled films with reserved shish crystals prepared by gel molding are more effective in inducing the formation and evolution of shish-kebab crystals during the hot stretching,resulting in increased breaking strength and Young's modulus.

Marangoni liquid film scattering over an extending cylinder

The impact of the Marangoni convection over the thin film flow on an expanding cylinder has been examined in this study. The diverse effect of the embedded constraints has been detected during the liquid film flow. It has been examined that the behavior of the physical parameters altered after the small intervals and diverse from the traditional approach. The similarity variables have been utilized to alter the basic flow equations into the nonlinear ordinary differential equations. The result of the transformed equations is computed by BVPh 2.0 package. The performance of different constraints, for flow motion and temperature distributions are plotted and conferred. It has been observed that under the Marangoni convection the impact of the physical parameters varies after the point of inflection and the diverse impact of the embedding constraints provide space for the variation of the point of inflection for the desired spray analysis.

Hydromagnetic thin film flow of Casson fluid in non-Darcy porous medium with Joule dissipation and Navier＇s partial slip

In this paper, the effects of viscous and Ohmic heating and heat genera- tion/absorption on magnetohydrodynamic flow of an electrically conducting Casson thin film fluid over an unsteady horizontal stretching sheet in a non-Darcy porous medium are investigated. The fluid is assumed to slip along the boundary of the sheet. Similar- ity transformation is used to translate the governing partial differential equations into ordinary differential equations. A shooting technique in conjunction with the 4th order Runge-Kutta method is used to solve the transformed equations. Computations are car- ried out for velocity and temperature of the fluid thin film along with local skin friction coefficient and local Nusselt number for a range of values of pertinent flow parameters. It is observed that the Casson parameter has the ability to enhance free surface velocity and film thickness, whereas the Forchheimer parameter, which, is responsible for the inertial drag has an adverse effect on the fluid velocity inside the film. The velocity slip along the boundary tends to decrease the fluid velocity. This investigation has various applications in engineering and in practical problems such as very large scale integration （VLSI） of electronic chips and film coating.

Fabrication and Characterization of Semi-Crystalline and Amorphous Dielectric Polymer Films for Energy Storage

Dielectric polymer films are energy storage materials that are used in pulse power operations, power electronics and sustainable energy applications. This paper reviews energy storage devices with focus on dielectric film capacitors. Two prominent examples of polymer dielectrics Polyetherimide (PEI) and Poly (tetrafluoroethylene-hexafluoropropylene-vinylidene fluoride) (THV) have been discussed. Polyetherimide (PEI) is an amorphous polymer recognized for its high-temperature capability, low dielectric loss and high dielectric strength. THV is a semi-crystalline polymer with high dielectric constant, high-temperature capability and charge-discharge efficiency. The primary focus of this paper is to introduce the reader to the fabrication procedures and characterization techniques used in research labs for processing of dielectric polymers. The fabrication and characterization process of both polymers has been discussed in detail to shed the light on experimental process in this area of research.