Green and low carbon promote the application and development of light-weight materials in body-in-white. Large-scale die-casting Al alloy (DCAA) and high-strength thermo-formed steel sheet (TFSS) have put forward high...Green and low carbon promote the application and development of light-weight materials in body-in-white. Large-scale die-casting Al alloy (DCAA) and high-strength thermo-formed steel sheet (TFSS) have put forward higher requirements for the application of joining technology of high-strength steel/Al dissimilar materials. Taking the new die-casting Al alloy body as an example, this paper systematically studies the progress of the latest joining methods of steel/Al dissimilar material with combination of two-layer plate and three-layer plate. By analyzing the joining technologies such as FSPR, RES, FDS and SPR, the technology and process characteristics of steel/Al dissimilar material joining are studied, and the joining technical feasibility and realization means of different material combination of the body are analyzed. The conditions of material combination, material thickness, material strength, flange height, preformed holes and joint spacing for achieving high-quality joining are given. The FSPR joining technology is developed and tested in order to meet with the joining of parts with DCAA and TFSS, especially for the joining of three-layer plates with them. It finds the method and technical basis for the realization of high quality joining of dissimilar materials, provides the early conditions for the application of large DCAA and TFSS parts in body-in-white, and meets the design requirements of new energy body. .展开更多
A new high accuracy 6D ( Dimension ) wide range measuring technology and the method of coordinate transformations have been developed in a project for automobile body-in- white measurement in Michigan , U S A . The re...A new high accuracy 6D ( Dimension ) wide range measuring technology and the method of coordinate transformations have been developed in a project for automobile body-in- white measurement in Michigan , U S A . The requirements and the special features about the measured objective are mainly stated. The main instruments used in the project are introduced. The 6D measuring system , the method for coordinate transformations and the design of 3D optical target with hollow tetrahedron are described in detail . The 6D system and the technology can be certainly used in many other kinds of geometric mea- suring projects .展开更多
It directly affects the inner and outer aesthesis, wind noise and safety of the vehicle to the BIW width dimensional consistency. In this paper, the body in white （BIW） width dimensional consistency control methods ...It directly affects the inner and outer aesthesis, wind noise and safety of the vehicle to the BIW width dimensional consistency. In this paper, the body in white （BIW） width dimensional consistency control methods had been carried on the concrete discussion and research. So the mechanism of virtual size parts were introduced in detail and the mechanism of the width of the BIW were analyzed. And this paper recommended the partial tolerance design method, DESIGN GAP design method and overlapping parts structure design method. Then the applications of these methods were explained to develop new product. The result that practiced control strategy to new vehicle practice showed： the BIW width dimensional consistency can be controlled within ±1.0 mm. The control strategy can realize the robust design of the new product dimension and enrich the company dimensional database.展开更多
文摘Green and low carbon promote the application and development of light-weight materials in body-in-white. Large-scale die-casting Al alloy (DCAA) and high-strength thermo-formed steel sheet (TFSS) have put forward higher requirements for the application of joining technology of high-strength steel/Al dissimilar materials. Taking the new die-casting Al alloy body as an example, this paper systematically studies the progress of the latest joining methods of steel/Al dissimilar material with combination of two-layer plate and three-layer plate. By analyzing the joining technologies such as FSPR, RES, FDS and SPR, the technology and process characteristics of steel/Al dissimilar material joining are studied, and the joining technical feasibility and realization means of different material combination of the body are analyzed. The conditions of material combination, material thickness, material strength, flange height, preformed holes and joint spacing for achieving high-quality joining are given. The FSPR joining technology is developed and tested in order to meet with the joining of parts with DCAA and TFSS, especially for the joining of three-layer plates with them. It finds the method and technical basis for the realization of high quality joining of dissimilar materials, provides the early conditions for the application of large DCAA and TFSS parts in body-in-white, and meets the design requirements of new energy body. .
文摘A new high accuracy 6D ( Dimension ) wide range measuring technology and the method of coordinate transformations have been developed in a project for automobile body-in- white measurement in Michigan , U S A . The requirements and the special features about the measured objective are mainly stated. The main instruments used in the project are introduced. The 6D measuring system , the method for coordinate transformations and the design of 3D optical target with hollow tetrahedron are described in detail . The 6D system and the technology can be certainly used in many other kinds of geometric mea- suring projects .
文摘It directly affects the inner and outer aesthesis, wind noise and safety of the vehicle to the BIW width dimensional consistency. In this paper, the body in white （BIW） width dimensional consistency control methods had been carried on the concrete discussion and research. So the mechanism of virtual size parts were introduced in detail and the mechanism of the width of the BIW were analyzed. And this paper recommended the partial tolerance design method, DESIGN GAP design method and overlapping parts structure design method. Then the applications of these methods were explained to develop new product. The result that practiced control strategy to new vehicle practice showed： the BIW width dimensional consistency can be controlled within ±1.0 mm. The control strategy can realize the robust design of the new product dimension and enrich the company dimensional database.
