Research on Bolt Support Technology in Soft Coal Seam Roadway

In order to solve the problem of surrounding rock control in soft coal seam roadway, taking the centralized return airway of No. 2 coal seam in Liangdu Coal Industry as the research background, the mechanical conditions of roadway surrounding rock were analyzed by means of field investigation, rock mechanics experiment and numerical simulation. The design principles of roadway support in soft coal seam were put forward: high strength anchor cable support, high preload support and high stiffness support. The bearing capacity of surrounding rock was strengthened by anchor cable support, and the deformation and failure of surrounding rock were effectively controlled. Through the numerical simulation method, the deformation and plastic failure range of roadwaysunder different support schemes are compared and analyzed. The support scheme of centralized transportation roadway is studied and determined, and the field test is carried out, which effectively controls the deformation of surrounding rock of roadway in weak coal seam.

Double-directional control bolt support technology and engineering application at large span Y-type intersections in deep coal mines

Under deep and complex geological conditions,severe deformation occurs at intersection points of Y-type roadways with large cross sections during engineering projects in coal mines,especially at junction arches.Based on in-situ investigations and theoretical studies,we have summarized typical forms of destruction and identified high stress and unrestricted support at both sides of junction arch as its main causes.In this study,we also presented double-directional control bolt support technology for a large Y-type span intersection,applied to deep intersection engineering in the Jiahe Coal Mine,which has proved effective.

Similarity simulation of bolt support in a coal roadway in a tectonic stress field

In order to study the mechanism of bolt support and the behavior of strata in a coal roadway under tectonic stress,deformation and destruction of a roof,floor and sides were studied using an experiment in similarity simulation.We also studied the mechanism and types of bolt support functions in the coal roadway.The results show that with an increase in horizontal tectonic stress,the strata in the roof and floor of the roadway gradually separate and become shear failure areas.Coal in side walls moves,but its integrity remains intact.Side bolts are mainly affected by tension and roof bolts by the effect of shear.

Parameter analysis of anchor bolt support for large-span and jointed rock mass

In order to obtain the optimal parameters of anchor bolt supporting system for large-span and jointed rock mass in Kaiyang Phosphor Mine, it is expensive and unavailable with the method of in-situ experiments. This paper describes a numerical modeling with discrete element method for the supporting effects of different type of anchor bolts. The anchor bolts with variant length of 0.5m, 0.8m, 1.0m, diameter of 10mm, 15mm, 20mm, setting spacing of 3.0m, 2.5m, 2.0m, and setting angle of 10°, 20°, 30°, are simulated respectively. The results show that there exist optimal parameters of anchor bolt support for large-span and jointed rock mass. For the bolt support of the concerning, the optimal length is 2.53.5m, the diameter is 2535mm, the spacing is 0.50.6m, and the setting angle is 105°.

Bolt support mechanism based on elastic theory

Mechanical model of anchorage surrounding rock considering tray effect was established based on elastic theory,in order to study the mechanism of bolt supporting.Elastic solutions of normal force at point in the interior of a semi-infnite solid were obtained by means of classical displacement function method in elasticity.The factors which influence stress of bolted surrounding rock,such as the length of bolt and tray effect,were analyzed.The absolute value of stress along bolt axes decreased rapidly with an increase in radical distance and the maximum appeared near ends of bolt.With increasing radical distance,the value of radical stress changed from positive to negative roughly and then increased to zero,with maximum at the middle of bolt.The evolution of hoop stress as radical distance increasing was similar with stress along bolt axes.With an increase in depth,the radical effect ranges of all normal stress components were reduced.These suggest that the effect from tray on stress along bolt axes of bolted surrounding rock could be neglected,except near surface of surrounding rock.

Reliability analysis on bolt support structure of coal roadway under the influence of mining

Based on the features of the serious deformation of coal roadway,many random variables of the mechanics of the surrounding rocks and the influence of mining, the reliability analysis model of the support structure of coal roadway under the influence of mining is established,and the calculating formulas of reliability of the support structure is obtained with the engineering structure reliability theory. And the reliability is calculated based on the method of Monte Carlo to the coal roadway which is exampled on the influence of mining or not. The relationship between support parameters and reliability, the mining influence coefficients and reliability is established, which provides theory foundations for the design of the coal roadway bolt support.

Stress state and caving danger of the roof in bolt supporting roadway

The start point of this text is the bottleneck problem of bolt supporting coal entrythat is security problem of bolt supporting roof,we divide one entry into some sections withdifferent stress,simulate stress field of wall rock and rockbolt solidified at different sectionsused umbrella disperse soft UDEC(universal distinct element code),we educe that thestress level of wallrock and bolt solidified is higher in roof fall risk section,and roof rockboltload can reflect this rule clearly,that offer an important guideline in monitoring entry rooffall risk.

Research on the bolt supporting principal of developing entry

Based on the principle of rock-soil mechanics, the bolt supporting technology of mine roadway were researched, it is pointed out that the roadway’s four corner bolt, the prestressed bolt and the extensible bolt play an important role in keeping road stable; it is also indicated that the walls of roadway safeguarded well is important in keeping road sta- ble, which can make the bolt and surrounding rock load-bearing together; bolt and grount- ing technology can increase anchorage capacity, which is very applicable for soft rock supporting and developing entry.

Non-destructive testing and pre-warning analysis on the quality of bolt support in deep roadways of mining districts

The bolt support quality of coal roadways is one of the important factors for the efficiency and security of coal production. By means of a self-developed technique and equipment of random non-destructive testing, non-destructive detection and pre-warning analysis on the quality of bolt support in deep roadways of mining districts were performed in a number of mining areas. The measured data were obtained in the detection instances of abnormal in-situ stress and support invalidation etc. The corresponding relation between axial bolt load variation and roadway surrounding rock deformation and stability was summarized in different mining service stages. Pre-warning technology of roadway surrounding rock stability is proposed based on the detection of axial bolt load. Meanwhile, pre-warning indicators of axial bolt load in different mining service stages are offered and some successful pre-warning cases are also illustrated.The research results show that the change rules of axial bolt load in different mining service stages are quite similar in different mining areas. The change of axial bolt load is in accord with the adjustment of surrounding rock stress, which can consequently reflect the deformation and stability state of roadway surrounding rock. Through the detection of axial bolt load in different sections of roadways, the status of real-time bolt support quality can be reflected; meanwhile, the rationality of bolt support design can be evaluated which provides reference for bolting parameters optimization.

Bolt Supporting of Large-Span Soft Rock Roadway in Shaqu Colliery

The instability of trapezoidal Ⅰ-steel support is analysed for the compound roof of main coal seam in Shaqu Colliery, and the mechanism of bolt supporting is studied. A scheme of bolt supporting has been given and put into practice, remarkable technical and economic benefits have been got.

Experimental investigation on behaviors of bolt-supported rock strata surrounding an entry in large dip coal seam

In order to investigate the behaviors and stability of rock strata surrounding an entry with bolt supporting in large dip coal seams (LDCSs) dipping from 25° to 45°, a self-developed rotatable experimental frame for similar material simulation test was used to build the model with the dip of 30°, based on analyses of geological and technological conditions in Huainan mine area, Anhui, China. The strata behaviors, such as extracting- and mining-induced stresses development, deformation and failure modes, were synthetically integrated during working face advancing. Results show that the development characteristics of mining-induced stress and deformation are asymmetrical in the roadway. The strata behaviors are totally different in different sections of the roadway. Because of asymmetrically geometrical structure influenced by increasing dip, strata dislocating, rock falling and breaking occur in roof. Then, squeezing, collapsing and caving of coal happen in upper- and lower-rib due to shearing action caused by asymmetrical roof bending and dislocating. Owing to the absence of supporting, floor heaving is very violent and usually the zone of floor heaving develops from the lower-rib to upper-rib. Engineering practices show that, due to the asymmetrical characteristics of rock pressure and roadway configuration, it is more difficult to implement bolt supporting system to control rock stability of roadways in LDCSs. The upper-rib and roof of entries are the key sections. Consequently, it is reliable to use asymmetrical bolt-mesh-cable supporting system to control rock stability of roadways based on the asymmetrical characteristics of roadway configuration and strata behaviors.

Failure mechanism of bolting support and high-strength bolt-grouting technology for deep and soft surrounding rock with high stress

In deep underground mining, the surrounding rocks are very soft with high stress. Their deformation and destruction are serious, and frequent failures occur on the bolt support. The failure mechanism of bolt support is proposed to solve these problems. A calculation theory is established on the bond strength of the interface between the anchoring agent and surrounding rocks. An analysis is made on the influence law of different mechanical parameters of surrounding rocks on the interfacial bond strength. Based on the research, a new high-strength bolt-grouting technology is developed and applied on site. Besides, some helpful engineering suggestions and measures are proposed. The research shows that the serious deformation and failure, and the lower bond strength are the major factors causing frequent failures of bolt support. So, the bolt could not give full play to its supporting potential. It is also shown that as the integrity, strength, interface dilatancy and stress of surrounding rocks are improved, the bond strength will increase. So, the anchoring force on surrounding rocks can be effectively improved by employing an anchoring agent with high sand content, mechanical anchoring means, or grouting reinforcement. The new technology has advantages in a high strength, imposing pre-tightening force, and giving full play to the bolt supporting potential. Hence, it can improve the control effect on surrounding rocks. All these could be helpful references for the design of bolt support in deep underground mines.

Study on Repairing Permanent Transportation Roadway in Deep Mining by Bolt-Shotcrete and Mesh Supporting

The roadway support in many places of Jiulongkou Colliery, Fengfeng Mining Bureau, such as in the Permanent transportation roadway, was failed or locally caved, which seriously affected the colliery’s coal production performance and safety. Based on analysis of supporting objects for roadway repairing, this paper proposes the supporting parameters and condruction technics. The industrial ted of 70m long roadway repairing shows that the proposed parameters and technics of bolt shotcrete and mesh support for roadway repairing are reasouable, bring good technical and economic results for the colliery, and the repairing is successful.

Numerical simulation of creep characteristics of soft roadway with bolt-grouting support

Based on the engineering background of a soft rock roadway in Qinan Coal Mine 82 Area,Huaibei Mining Group,three creep models with different support patterns in soft rock roadway were established by using geotechnical software of FLAC2D.According to the calculation results of different models,the change law of mechanical properties with the time of bolt-grouting support structure was obtained.Furthermore,for the test bolt-grouting support roadway,the deformation law of surrounding rock got by underground industrial experiment and field observation accords with the creep law got by numerical calculation.The results of numerical calculation and field observation show that,compared with other supports,the creep of bolt-grouting support roadway enters the steady-state creep stage from tertiary creep stage ahead,the deformations of roof,floor and two sides are decreased greatly,the plastically deforming area in surrounding rock is reduced obviously,and the distribution ranges of maximum and minimum principal stress are shrank obviously.All those fully show that the bolt-grouting support has its remarkable advantages in controlling surrounding rock creep and improving the whole strength of surrounding rock and self-bearing capacity.

Bolt-grouting combined support technology in deep soft rock roadway

Analyzing the mineral composition, mechanical properties and ground stress testing in surrounding rock,the study investigated the failure mechanism of deep soft rock roadway with high stress. The boltgrouting combined support system was proposed to prevent such failures. By means of FLAC3D numerical simulation and similar material simulation, the feasibility of the support design and the effectiveness of support parameters were discussed. According to the monitoring the surface and deep displacement in surrounding rock as well as bolt axial load, this paper analyzed the deformation of surrounding rock and the stress condition of the support structure. The monitor results were used to optimize the proposed support scheme. The results of field monitors demonstrate that the bolt-grouting combined support technology could improve the surround rock strength and bearing capacity of support structure, which controlled the great deformation failure and rheological property effectively in deep soft rock roadway with high stress. As a result, the long term stability and safety are guaranteed.

Stress evolution and support mechanism of a bolt anchored in a rock mass with a weak interlayer

By applying experimental method, the bolt stress and supporting mechanism is studied during the deformation process of a rock mass containing a weak interlayer. The force measuring bolt is installed manually and instrumented five pairs of symmetrical strain gauges. The experimental results show that the fully grouted bolt suffers tensile, compressive, bending and shear stress at the same time. The bolt stress evolution is closely related to the deformation stages of the rock mass which are very gradually varying stage, gradually varying stage at the pre-peak and suddenly varying stage at the post peak stage.The axial compressive stress in the bolt is mainly induced by the moment. Thus, in most cases the axial compressive stress is distributed on one side of the bolt. For axial stresses, induced by the axial force and the bending moment at the post-peak stage, three types of changing are observed, viz. increasingincreasing type, decreasing-increasing type and increasing-decreasing type. The stress characteristics of the bolt section in the weak interlayer are significantly different from those in the hard rock. The failure models of the anchored bolt are tensile failure and shear failure, respectively. The bolt not only provides constraints on the free surface of the rock mass, but also resists the axial and lateral loading by the bending moment. This study provides valuable guidelines for bolting support design and its safety assessment.

Mechanical properties and supporting effect of CRLD bolts under static pull test conditions

A device for supporting soft rock masses combined with a constant resistance structure characterized by constant resistance and large deformation at the end of a steel bar, known as the constant resistance and large deformation（CRLD） bolt, has recently been developed to counteract soft rock swelling that often occurs during deep mining. In order to further study the mechanical properties of the CRLD bolt, we investigated its mechanical properties by comparison with the conventional strength bolt（rebar） using static pull tests on many aspects, including supporting capacity, elongation, radial deformation, and energy absorption. The tests verified that the mechanical defects of the rebar, which include the decrease of bolt diameter, reduction of supporting capacity, and emergence and evolution of fracture until failure during the whole pull process, were caused by the Poisson＇s ratio effect. Due to the special structure set on the CRLD bolt, the bolt presents a seemingly unusual phenomenon of the negative Poisson＇s ratio effect, i.e., the diameter of the constant resistance structure increases while under-pulling. It is the very effect that ensures the extraordinary mechanical properties, including high resistance, large elongation, and strong energy absorption. According to the comparison and analysis of numerical simulation and field test, we can conclude that the CRLD bolt works better than the rebar bolt.

Research on coal roadway truss and numerical simulation of bolting support effect

According to the research results in world, the paper comprehensively analyzed and gave a demonstration of mechanism of single-truss and its stressing advantage. Comparison and analysis effect were given to single-truss and bolting supporting. By the way of element simulation. The paper shows that single truss supporting have better effect to bolting supporting to improving the stress condition of surrounding rocks, controlling the surrounding rocks plastic failure development zone and deformation effect of surrounding rocks, which provided the elementary theory basis to the research, experiment and expanding the single-truss bolting technology in colliery.

Applied on bolting-cable anchor support of full-seam roadway in weaker thick coal seam

The designing method and the supporting mechanism of both bolt and small cable anchor for full seam roadway in the weaker thick coal seam are systematically analyzed, and the construction technology and the supporting results are briefly summarized.

软弱围岩掘锚一体化快速掘进关键技术与工程实践

软弱围岩掘锚一体化快速掘进关键技术与装备是煤矿安全高效开采以及智能化建设的迫切需求。以具备膨胀性、节理化等软岩特征的煤矿回采巷道工程为背景,梳理了国内外掘锚一体机快速掘进技术发展现状,剖析了软弱围岩条件下掘锚一体机快速掘进面临3个方面的难题,包括全宽截割对围岩的扰动控制,软弱围岩及时高效永久支护,软弱围岩快速掘进煤帮临时支护。提出了软弱围岩掘锚一体化快速掘进的5项关键技术,包括:(1)低扰动截割技术。主要包括椭型全宽截割滚筒、截齿排布优化、截割动力学优化等。(2)减小空顶空帮距的及时支护技术。该技术是在掘锚一体化技术基础上,研制了集双圆柱导向、多连杆升降、支护油缸撑顶撑底、随动挡矸帘防护于一体的多钻机整体滑移平台,将掘锚一体机作业空顶距由2.5 m降至1 m,作业空帮距由3.5 m降至1 m。(3)软弱围岩多维度协同支护技术。综合考虑锚杆锚索支护参数间的时空协同效应和支护体与围岩的协同效应,掘进工作面采用低密度强力锚杆支护控制顶板,后部同步实施增强永久支护。(4)钻锚一体化技术。主要包括锚杆结构和力学特性、锚固剂材料及泵注技术等。(5)煤帮喷涂临时支护技术。主要包括快反应高延伸率喷涂材料、高比例精度喷涂泵送、不规则煤壁表面自适应轨迹控制、矿用防爆高精度机械臂、喷涂材料配套补给等。基于以上内容,研制了可控作业空顶距掘锚一体机,并进行了井下试验。试验表明,该装备有效缩短了作业空顶距和空帮距,实现了作业空顶距“可控”,适应于软弱围岩巷道快速掘进,掘进效率提高了1倍。