Failure mechanism of bolting support and high-strength bolt-grouting technology for deep and soft surrounding rock with high stress

In deep underground mining, the surrounding rocks are very soft with high stress. Their deformation and destruction are serious, and frequent failures occur on the bolt support. The failure mechanism of bolt support is proposed to solve these problems. A calculation theory is established on the bond strength of the interface between the anchoring agent and surrounding rocks. An analysis is made on the influence law of different mechanical parameters of surrounding rocks on the interfacial bond strength. Based on the research, a new high-strength bolt-grouting technology is developed and applied on site. Besides, some helpful engineering suggestions and measures are proposed. The research shows that the serious deformation and failure, and the lower bond strength are the major factors causing frequent failures of bolt support. So, the bolt could not give full play to its supporting potential. It is also shown that as the integrity, strength, interface dilatancy and stress of surrounding rocks are improved, the bond strength will increase. So, the anchoring force on surrounding rocks can be effectively improved by employing an anchoring agent with high sand content, mechanical anchoring means, or grouting reinforcement. The new technology has advantages in a high strength, imposing pre-tightening force, and giving full play to the bolt supporting potential. Hence, it can improve the control effect on surrounding rocks. All these could be helpful references for the design of bolt support in deep underground mines.

TENSILE STRESS RELAXATION OF TURBINE BOLT STEELS AT HIGH TEMPERATURE

Stress relaxation behavior of two turbine bolt steels was evaluated by the manual-controlled tensile stress relaxation test (TSRT) at high temperature. First, feasibility and the procedure of the manual-controlled tensile stress relaxation test (TSRT) is discussed and carried out on a general creep testing machine. And then, the experimental results from such type of test were compared to the existing data provided by certain Laboratory U.K. Overall good agreement between the results of manual-controlled TSRT method and the existing data provides confidence in the use of the proposed method in practice. Finally, the experimental results of turbine bolt steels from TSRT were compared with that of bending test. It is observed that great difference exists between the results from two different type stress relaxation tests. It is therefore suggested that the results from TSRT method be adopted in turbine bolt design in engineering.

A new analytical solution for calculation the displacement and shear stress of fully grouted rock bolts and numerical verifications

In presence of difficult conditions in coal mining roadways, an adequate stabilization of the excavation boundary is required to ensure a safe progress of the construction. The stabilization of the roadways can be improved by fully grouted rock bolt, offering properties optimal to the purpose and versatility in use. Investigations of load transfer between the bolt and grout indicate that the bolt profile shape and spacing play an important role in improving the shear strength between the bolt and the surrounding strata. This study proposes a new analytical solution for calculation displacement and shear stress in a fully encapsulated rock bolt in jointed rocks. The main characteristics of the analytical solution consider the bolt profile and jump plane under pull test conditions. The performance of the proposed analytical solution, for three types of different bolt profile configurations, is validated by ANSYS software. The results show there is a good agreement between analytical and numerical methods. Studies indicate that the rate of displacement and shear stress from the bolt to the rock exponentially decayed. This exponential reduction in displacement and shear stress are dependent on the bolt characteristics such as: rib height, rib spacing, rib width and grout thickness, material and joint properties.

Experimental study and stress analysis of rock bolt anchorage performance

A new method was developed to apply pull-and-shear loads to the bolt specimen in order to evaluate theanchorage performance of the rebar bolt and the D-Bolt. In the tests, five displacing angles （0°, 20°, 40°,60°, and 90°）, two joint gaps （0 mm and 30 mm）, and three kinds of host rock materials （weak concrete,strong concrete, and concrete-granite） were considered, and stressestrain measurements were conducted.Results show that the ultimate loads of both the D-Bolt and the rebar bolt remained constantwith any displacing angles. The ultimate displacement of the D-Bolt changed from 140 mm at the0 displacing angle （pure pull） to approximately 70 mm at a displacing angle greater than 40. Thedisplacement capacity of the D-Bolt is approximately 3.5 times that of the rebar bolt under pure pull and50% higher than that of the rebar bolt under pure shear. The compressive stress exists at 50 mm from thebolt head, and the maximum bending moment value rises with the increasing displacing angle. The rebarbolt mobilises greater applied load than the D-Bolt when subjected to the maximum bending. Theyielding length （at 0） of the D-Bolt is longer than that of the rebar bolt. The displacement capacity of thebolts increased with the joint gap. The bolt subjected to joint gap effect yields more quickly with greaterbending moment and smaller applied load. The displacement capacities of the D-Bolt and the rebar boltare greater in the weak host rock than that in the hard host rock. In pure shear condition, the ultimateload of the bolts slightly decreases in the hard rock. The yielding speed in the hard rock is higher thanthat in the weak rock. 2014 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting byElsevier B.V. All rights reserved.

Similarity simulation of bolt support in a coal roadway in a tectonic stress field

In order to study the mechanism of bolt support and the behavior of strata in a coal roadway under tectonic stress,deformation and destruction of a roof,floor and sides were studied using an experiment in similarity simulation.We also studied the mechanism and types of bolt support functions in the coal roadway.The results show that with an increase in horizontal tectonic stress,the strata in the roof and floor of the roadway gradually separate and become shear failure areas.Coal in side walls moves,but its integrity remains intact.Side bolts are mainly affected by tension and roof bolts by the effect of shear.

Numerical Computation of Stress Intensity Factors for Bolt-hole Corner Crack in Mechanical Joints

The three-dimensional finite element method is used to solve the problem of the quarter-elliptical comer crack of the bolt-hole in mechanical joints being subjected to remote tension. The square-root stress singularity around the corner crack front is simulated using the collapsed 20-node quarter point singular elements. The contact interaction between the bolt and the hole boundary is considered in the finite element analysis. The stress intensity factors （SIFs） along the crack front are evaluated by using the displacement correlation technique. The effects of the amount of clearance between the hole and the bolt on the SIFs are investigated. The numerical results indicate that the SIF for mode I decrease with the decreases in clearance, and in the cases of clearance being present, the corner crack is in a mix-mode, even if mode I loading is dominant.

Numerical analysis of the effects of rock bolts on stress redistribution around a roadway

Besides opening geometry, in situ stress and material properties, opening support also has significant effects on stress redistribution around a roadway. To investigate these effects of rock bolts on the stress redistribution around a roadway, a series of numerical studies were carried out using the finite difference method. Since the stress changes around a roadway caused by rock bolting is small relative to the in situ stress, they cannot obviously be observed in stress contour plots. To overcome this difficulty, a new result processing methodology was developed using the contouring program Surfer. With this methodology, the effects of rock bolts on stress redistribution can obviously be analyzed. Numerical results show that in the three patterns of rock bolts installed in the roof, in the roof and the two lateral sides, and in all the four sides of the rectangular roadway, the maximum stress magnitude of the increase is 0.931 MPa, 2.46 MPa,and 6.5 MPa, respectively; the bolt number of 5 can form an integrated ground arch; the appropriate length and pre-tensioned force of the rock bolt is 2.0 m and 60 k N, respectively. What is more, the ground arch action under the function of rock bolting is able to be effectively examined. The rock bolts dramatically increase the minor principal stress around a roadway which results in significant increase in material strength. Consequently, the major principal stress that the material can carry will greatly increase.With adequate supports, an integrated ground arch which is critical for the stability of roadway will be formed around the roadway.

Research Review of Principles and Methods for Ultrasonic Measurement of Axial Stress in Bolts

Bolts are important fasteners indispensable in the manufacturing field for their advantages, which include convenient assembly and disassembly, easy maintenance, refastenability to prevent looseness, and the avoidance of a phase change in the connected material composition. The precise control of the tightening force in bolts is closely related to the safety and reliability of the connected equipment or structure. Although there are many methods for estimating the tightening force applied to a bolt during assembly, poor accuracy in controlling the preload during the tightening process and a lack of monitoring to determine the residual axial force in service remain issues in evaluating the safety of bolted assemblies. As a nondestructive testing technology, ultrasonic measurement can be applied to successfully address these issues. In order to help researchers understand the theoretical basis and technological development in this field and to equip them to conduct further in-depth research, in this review, the basic knowledge describing the state of stress and deformation of bolts, as well as conventional testing methods are summarized and analyzed. Then, through a review of recent research of the ultrasonic measurement of the axial stress in bolts, the influence of the e ective stressed length and temperature are analyzed and proposed methods of calibration and compensation are reviewed. In order to avoid coupling errors caused by traditional piezoelectric transducers, two newly proposed ultrasonic coupling technologies, the electromagnetic acoustic transducer(EMAT) and the permanent mounted transducer system(PMTS), are reviewed. Finally, the new direction of research of the detection of residual axial stress in in-service bolts that have been assembled to yield is discussed.

Analysis of the influence of groundwater and the stress regime on bolt behaviour in underground coal mines

The service failure of rock bolts and cable bolts are frequently reported issues in underground coal mines. Whilst numerous experimental investigations concerned with the service failure of bolts have been conducted, numerical modelling offers an alternative approach in evaluating the factors contributing to service failures of bolts in underground mines. In this study, analysis of the influence of groundwater and tensile stress on bolts in underground coal mines was studied through the numerical modelling of a grouted bolt in the immediate roadway roof. Bolt tensile stress and groundwater dripping rates in the immediate roadway roof were analysed using a package based on finite element method to assess the effect of coal roof thickness and claystone bands, as main contributors of known service failures of bolts in roadways of underground coal mines. Increasing coal roof thickness was found to increase bolt dripping rates. Probable location of stress corrosion cracking (SCC) occurrence was established through examining the shift and increase in maximum bolt tensile stress that was exhibited along the bolt length with increasing coal roof thickness. Claystone bands situated at the top and centre horizon of a grouted bolt produced lower bolt dripping rates compared with scenarios with no claystone bands. Intersecting claystone bands at the centre horizon of a bolt for a fully grouted bolt could increase the likelihood of SCC corrosion and bolt failure by contributing to microbial corrosion processes and grout fracturing by tensile stress. This study improves the understanding the bolt failure associated with the presence of groundwater and changing stress environments, which in turn is imperative in formulating strategies to mitigate support element failures and improve the ground support viability.

Effects of Rock Bolting on Stress Distribution around Tunnel Using the Elastoplastic Model

To ensure the stability of a tunnel during construction, rock bolts are usually installed, which affects the stress distribution around the tunnel. Therefore, it is necessary to study the effects of rock bolting on the stress distribution around the tunnel. In this article, the effects of rock bolting on the stress distribution around the tunnel, including the pesition and orientation of bolts, the overburden depths, and the bolt lengths, are simulated using the ANSYS software with an elnstoplastic model. The effect of multiple bolts of 2 m and 1 m lengths on the stress distribution in the roof and on the lateral sides of a tunnel and at different overburden depths is considered. An important finding is that the tensile stress region that is very dangerous for rock in the bottom of the tunnel grows rapidly with increasing overburden depths when rock bolts are installed only in the roof or on the lateral sides of a tunnel. The determination of the length of the rock bolt used around a tunnel is dependent on the loads and the integrity of the rock mass around the tunnel. In addition, rock bolting around the tunnel can obviously reduce the coefficients and the size of the region of stress concentration, especially when installed in high-stress areas. This fact is very important and essential for the design of tunnels and ensures engineering safety in tunnel engineering.

Effect of pre-tensioned rock bolts on stress redistribution around a roadway—insight from numerical modeling

The importance of the pre-tensioned force of rock bolts has been recognized by more and more researchers. To investi- gate the effect of pre-tensioned rock bolts on stress redistribution around roadways, a numerical analysis was carried out using FLAC3D and a special post-process methodology, using surfer, is proposed to process the numerical simulation results. The results indicate that pre-tensioned rock bolts have a significant effect on stress redistribution around a roadway. In the roof, pre-tensioned rock bolts greatly increase vertical stress; as a result, the strength of the rock mass increased significantly which results in a greater capacity of bearing a large horizontal stress. The horizontal stress decreases in the upper section of the roof, indicating that pre-tensioned rock bolts significantly reduce the coefficient and the size of the region concentration of horizontal stress. At the lat- eral side, pre-tensioned rock bolts greatly increase the horizontal stress; therefore, the rock mass strength significantly increases which results also in a greater capacity of bearing a large vertical stress. The greater the size of pre-tensioned force, the larger the region of stress redistribution around a roadway is affected and the higher the size of the stress on the roadway surface the more the rock mass strength increases.

FEM analyses of stress and deformation of a flexible inner pressure bolt

The flexible inner pressure bolt is a new kind and new structural bolt (anchor rod). A number of structural improvements and performance test have been carried out. The bolt has superior compatibility to the soft crag and the large distortion tunnel with its flexibility. In order to study its stress, deformation and interaction mechanism thoroughly, a number of large distortion calcula- tions and analyses have been carried out on the bolt by FEM (finite element method), especially with the ANSYS software, based on the updated Lagrangian law. The results show that the maximum stress of the inner wall of the bolt is consistent with an elastic analytic solution. The maximum stress on the body occurs in the vicinity of the enhancement material. The link enhancement of the body seems to be quite essential. The experimental results indicate that the maximum injection pressure in the bolt is 2.5 MPa without link enhancement and 8.3 MPa with the enhancement. This link enhancement effect is highly significant. These results provide some basis for the design, application and anchoring stress analysis of the bolt.

Residual stress around rail bolt holes after cold-expansion

Focused on rail bolt hole cold-expansion, the theoretical prediction models and results of residual stress analysis on related Problems are summarized. And a stress analyzing method based on both of the strain measurement duringthe Process of cold expansion and elastoc-plastic theory is developed. By the method proposed and the magneto-elasticmethod as well as the stress relief measurement detailed experimental study on the residual stress surrounding the coldexpanded tail bolt hole is performed. Relationship between the distribution of residual stress and cold expansion rateare established. The adaptability and limitation of theoretical predichon are also analyzed by comparing the theoreticaland experimental results.

Numerical investigation on the position of holes for reducing stress concentration in composite plates with bolted and riveted joints

This paper studies the effects of fiber orientaion and holes position on stress concentration and the determination of weakened areas in the composite of glass fiber reinforced epoxy resin around the hole for joints by using the finite element method.In this study,for the observation of areas affected by stress concentration Tsai-Wu failure criterion is used to determine the failed elements and ANSYS Software is implemented for modeling.In order to compare the effect of geometric parameters on stress concentration around the holes,two types of hole position arrangement along with fibers orientation have been studied.Results show that the stress concentration coefficient is lower in the second type of holes arrangement in comparison with the first type for the same component dimensions.Increasing the distance from hole center to upper or lower edge of the sample and also decreasing the distance between holes,would result in an increase in the stress concentration.

Stress state and caving danger of the roof in bolt supporting roadway

The start point of this text is the bottleneck problem of bolt supporting coal entrythat is security problem of bolt supporting roof,we divide one entry into some sections withdifferent stress,simulate stress field of wall rock and rockbolt solidified at different sectionsused umbrella disperse soft UDEC(universal distinct element code),we educe that thestress level of wallrock and bolt solidified is higher in roof fall risk section,and roof rockboltload can reflect this rule clearly,that offer an important guideline in monitoring entry rooffall risk.

Stress analysis of full-length grouted bolt under shear deformation of anchor interface

The bolt anchoring force is closely related to the shear properties of the anchor interface. The shear stress distribution of full-length grouted bolts is analyzed based on the stress-strain relationship among the bolt, grout, rock mass and bond interface,considering the shear properties of the grout and contact interface bonding behavior. In this case, the interfacial shear stress of the grout and rock mass and the bolt axial force are obtained under pull-out and normal working conditions. The results show that the peak shear stress of the interface with the shear deformation of the bond interface is significantly lower than that without it when the pull-out force is applied. When designing bolt parameters of grade IV and V rock mass, the relative deformation between the rock mass and anchor should be considered, with a “unimodal” to “bimodal” shear stress distribution.In the case of a low elastic modulus of rock masses,both the shear stress concentration and distribution range are obvious, and the neutral point is near the bolt head. As the elastic modulus increases, the shear stress concentration and distribution range are reduced, and the neutral point moves towards the distal end. As a result, the optimum length of fulllength grouted bolts can be determined by in-situ pull-out tests and decreases with the increased elastic modulus of the rock mass.

Physical model test on the support characteristic for quasi-NPR bolt under asymmetric stress

With the continuous increase in tunnel construction,the significant deformation of the surrounding tunnel rock is often difficult to predict and control.In addition,the lithology,structure,and various asymmetric large deformation of surrounding rock mass during operation and maintenance severely affect the ultimate bearing and stability of the tunnel.To explore the deformation mechanisms and failure modes of surrounding rock under large asymmetric stress and complex geological conditions,a physical model of a tunnel through granite was constructed based on the similarity theory.The model had 30°dip lithology under asymmetric stress and was emplaced a new quasi-negative Poisson’s ratio(NPR)bolt.By analyzing the variation law of displacement and axial force of the bolt under an asymmetric load,the asymmetric deformation and failure mechanism of the granite tunnel and the support effect of the quasi-NPR bolt were determined.The energy absorbed by the surrounding rock was analyzed,and the influence mechanism and control countermeasures of asymmetric stress on the granite tunnel were explored.This work provides a reference for the design of asymmetric support of tunnels with similar engineering backgrounds.

Stress evolution and support mechanism of a bolt anchored in a rock mass with a weak interlayer

By applying experimental method, the bolt stress and supporting mechanism is studied during the deformation process of a rock mass containing a weak interlayer. The force measuring bolt is installed manually and instrumented five pairs of symmetrical strain gauges. The experimental results show that the fully grouted bolt suffers tensile, compressive, bending and shear stress at the same time. The bolt stress evolution is closely related to the deformation stages of the rock mass which are very gradually varying stage, gradually varying stage at the pre-peak and suddenly varying stage at the post peak stage.The axial compressive stress in the bolt is mainly induced by the moment. Thus, in most cases the axial compressive stress is distributed on one side of the bolt. For axial stresses, induced by the axial force and the bending moment at the post-peak stage, three types of changing are observed, viz. increasingincreasing type, decreasing-increasing type and increasing-decreasing type. The stress characteristics of the bolt section in the weak interlayer are significantly different from those in the hard rock. The failure models of the anchored bolt are tensile failure and shear failure, respectively. The bolt not only provides constraints on the free surface of the rock mass, but also resists the axial and lateral loading by the bending moment. This study provides valuable guidelines for bolting support design and its safety assessment.

Stress Analysis of Bolted Joints Part II. Contact and Slip Analysis of a Four Bolt Joint

For up-to-date bolted joints, first of all in vehicles, high strength bolts of 10.9 or even 12.9 are used, which are preloaded up to 90% or even 100% of the yield strength. The primary aim of this high degree utilization is the weight reduction. For the analytic dimensioning of bolted joints, the VDI 2230 Richtlinien German standard [1] provides support. However, the analytic model can mostly consider the true structural characteristics only in a limited way. The analytic modeling is especially uncertain in case of multiple bolted joints when the load distribution among the bolts depends reasonably upon the elastic deformation of the participating elements in the joints over the geometry of the bolted joint. The first part of this paper deals with the problems of numerical modeling and stress analysis, respectively specifying the analytic dimensioning procedure by applying elastic or rather elastic-plastic material law. The error magnitude in bolted joint calculation was examined in case of omitting the existing threaded connection—between the bolt and the nut—in order to simplify the model. The second part of the paper deals with the dimensioning of stands and cantilevers’ multi-bolt fixing problems, first of all, with the load distribution among the bolts keeping in view the analysis of the local slipping relations. For demonstrating the above technique, an elaborated numeric procedure is presented for a four-bolted cantilever, having bolted joints pre-tightened to the yield strength.

Stress Analysis of Bolted Joints Part I. Numerical Dimensioning Method

For up-to-date bolted joints, first of all in vehicles, high strength bolts of 10.9 or even 12.9 are used, which are pre-tightened up to 90% or even 100% of the yield strength. The primary aim of this high degree utilization is the weight reduction. For the analytic dimensioning of bolted joints, the VDI 2230 Richtlinien German standard provides support. However, the analytic model can mostly consider the true structural characteristics only in a limited way. The analytic modeling is especially uncertain in case of multiple bolted joints when the load distribution among the bolts depends reasonably upon the elastic deformation of the participating elements in the joints over the geometry of the bolted joint. The first part of this paper deals with the problems of numerical modeling and stress analysis, respectively specifying the analytic dimensioning procedure by applying elastic or rather elastic-plastic material law. The error magnitude in bolted joint calculation was examined in case of omitting the existing threaded connection—between the bolt and the nut—in order to simplify the model. The second part of the paper deals with the dimensioning of stands and cantilevers’ multi-bolt fixing problems, first of all, with the load distribution among the bolts keeping in view the analysis of the local slipping relations. For demonstrating the above technique, an elaborated numeric procedure is presented for a four-bolted cantilever, having bolted joints pre-tightened to the yield strength.