A new elastoplastic model for bolt-grouted fractured rock

Complexities in mechanical behaviours of rock masses mainly stem from inherent discontinuities,which calls for advanced bolt-grouting techniques for stability enhancement.Understanding the mechanical properties of bolt-grouted fractured rock mass(BGFR)and developing accurate prediction methods are crucial to optimize the BGFR support strategies.This paper establishes a new elastoplastic(E-P)model based on the orthotropic and the Mohr-Coulomb(M-C)plastic-yielding criteria.The elastic parameters of the model were derived through a meso-mechanical analysis of composite materials mechanics(CMM).Laboratory BGFR specimens were prepared and uniaxial compression test and variable-angle shear test considering different bolt arrangements were carried out to obtain the mechanical parameters of the specimens.Results showed that the anisotropy of BGFR mainly depends on the relative volume content of each component material in a certain direction.Moreover,the mechanical parameters deduced from the theory of composite materials which consider the short fibre effect are shown to be in good agreement with those determined by laboratory experiments,and the variation rules maintained good consistency.Last,a case study of a real tunnel project is provided to highlight the effectiveness,validity and robustness of the developed E-P model in prediction of stresses and deformations.

Failure mechanism of bolting support and high-strength bolt-grouting technology for deep and soft surrounding rock with high stress

In deep underground mining, the surrounding rocks are very soft with high stress. Their deformation and destruction are serious, and frequent failures occur on the bolt support. The failure mechanism of bolt support is proposed to solve these problems. A calculation theory is established on the bond strength of the interface between the anchoring agent and surrounding rocks. An analysis is made on the influence law of different mechanical parameters of surrounding rocks on the interfacial bond strength. Based on the research, a new high-strength bolt-grouting technology is developed and applied on site. Besides, some helpful engineering suggestions and measures are proposed. The research shows that the serious deformation and failure, and the lower bond strength are the major factors causing frequent failures of bolt support. So, the bolt could not give full play to its supporting potential. It is also shown that as the integrity, strength, interface dilatancy and stress of surrounding rocks are improved, the bond strength will increase. So, the anchoring force on surrounding rocks can be effectively improved by employing an anchoring agent with high sand content, mechanical anchoring means, or grouting reinforcement. The new technology has advantages in a high strength, imposing pre-tightening force, and giving full play to the bolt supporting potential. Hence, it can improve the control effect on surrounding rocks. All these could be helpful references for the design of bolt support in deep underground mines.

Bolt-grouting combined support technology in deep soft rock roadway

Analyzing the mineral composition, mechanical properties and ground stress testing in surrounding rock,the study investigated the failure mechanism of deep soft rock roadway with high stress. The boltgrouting combined support system was proposed to prevent such failures. By means of FLAC3D numerical simulation and similar material simulation, the feasibility of the support design and the effectiveness of support parameters were discussed. According to the monitoring the surface and deep displacement in surrounding rock as well as bolt axial load, this paper analyzed the deformation of surrounding rock and the stress condition of the support structure. The monitor results were used to optimize the proposed support scheme. The results of field monitors demonstrate that the bolt-grouting combined support technology could improve the surround rock strength and bearing capacity of support structure, which controlled the great deformation failure and rheological property effectively in deep soft rock roadway with high stress. As a result, the long term stability and safety are guaranteed.

Numerical simulation of creep characteristics of soft roadway with bolt-grouting support

Based on the engineering background of a soft rock roadway in Qinan Coal Mine 82 Area,Huaibei Mining Group,three creep models with different support patterns in soft rock roadway were established by using geotechnical software of FLAC2D.According to the calculation results of different models,the change law of mechanical properties with the time of bolt-grouting support structure was obtained.Furthermore,for the test bolt-grouting support roadway,the deformation law of surrounding rock got by underground industrial experiment and field observation accords with the creep law got by numerical calculation.The results of numerical calculation and field observation show that,compared with other supports,the creep of bolt-grouting support roadway enters the steady-state creep stage from tertiary creep stage ahead,the deformations of roof,floor and two sides are decreased greatly,the plastically deforming area in surrounding rock is reduced obviously,and the distribution ranges of maximum and minimum principal stress are shrank obviously.All those fully show that the bolt-grouting support has its remarkable advantages in controlling surrounding rock creep and improving the whole strength of surrounding rock and self-bearing capacity.

Failure characterization of fully grouted rock bolts under triaxial testing

Confining stresses serve as a pivotal determinant in shaping the behavior of grouted rock bolts.Nonetheless,prior investigations have oversimplified the three-dimensional stress state,primarily assuming hydrostatic stress conditions.Under these conditions,it is assumed that the intermediate principal stress(σ_(2))equals the minimum principal stress(σ_(3)).This assumption overlooks the potential variations in magnitudes of in situ stress conditions along all three directions near an underground opening where a rock bolt is installed.In this study,a series of push tests was meticulously conducted under triaxial conditions.These tests involved applying non-uniform confining stresses(σ_(2)≠σ_(3))to cubic specimens,aiming to unveil the previously overlooked influence of intermediate principal stresses on the strength properties of rock bolts.The results show that as the confining stresses increase from zero to higher levels,the pre-failure behavior changes from linear to nonlinear forms,resulting in an increase in initial stiffness from 2.08 kN/mm to 32.51 kN/mm.The load-displacement curves further illuminate distinct post-failure behavior at elevated levels of confining stresses,characterized by enhanced stiffness.Notably,the peak load capacity ranged from 27.9 kN to 46.5 kN as confining stresses advanced from σ_(2)=σ_(3)=0 to σ_(2)=20 MPa and σ_(3)=10 MPa.Additionally,the outcomes highlight an influence of confining stress on the lateral deformation of samples.Lower levels of confinement prompt overall dilation in lateral deformation,while higher confinements maintain a state of shrinkage.Furthermore,diverse failure modes have been identified,intricately tied to the arrangement of confining stresses.Lower confinements tend to induce a splitting mode of failure,whereas higher loads bring about a shift towards a pure interfacial shear-off and shear-crushed failure mechanism.

Effects of bolt profile and grout mixture on shearing behaviors of bolt-grout interface

Shearing behavior and failure mechanism of bolt-grout interface are of great significance for load transfer capacity and design of rock bolting system.In this paper,direct shear tests on bolt-grout interfaces under constant normal load(CNL) conditions were conducted to investigate the effects of bolt profile(i.e.rib spacing and rib height) and grout mixture on the bolt-grout interface in terms of mechanical behaviors and failure modes.Test results showed that the peak shear strength and the deformation capacity of the bolt-grout interface are highly dependent on the bolt profile and grout mixture,suggesting that bolt performances can be optimized,which were unfortunately ignored in the previous studies.A new interface failure mode,i.e.'sheared-crush' mode,was proposed,which was characterized by progressive crush failure of the grout asperities between steel ribs during shearing.It was shown that the interface failure mode mainly depends on the normal stress level and rib spacing,compared with the rib height and grout mixture for the range of tested parameters in this study.

Technical scheme and application of pressure-relief gas extraction in multi-coal seam mining region

A pressure relief gas extraction technical model of a typical mining area is proposed based on coal and gas simultaneous extraction theory. Flac3 Dwas employed to model vertical stress and displacement contour plot characteristics of non-outburst coal seam(No. 4) on top of outburst coal seam(No. 2) along strike and incline directions. Field investigations were also conducted to verify the scientific nature of the simulation. The results demonstrate that gas pressure in No. 2 coal seam dropped to approximately 0.55 MPa in the pressure relief multi-coal seam. The highest expansion rate of the coal mine reached up to 2.58%.The pressure-relief angle was 76° along the incline direction and 60° along the strike direction. As the expansion rate and pressure-relief angle increased and the gas pressure decreased, a large amount of gas flowed into the gob of No. 4 from No. 2 coal seam and was later discharged through specific gas pipes,which eliminated No. 2 outburst risks. This study resulted in positive outcomes in that gas extraction time was reduced by 13.5 days, due to pressure relief, and drilling work load was reduced by 0.1161 m/t coal. This method ensures that gas is discharged from the outburst coal seam quickly and safely,demonstrating that the proposed technical model of pressure-relief gas extraction is effective in a multi-coal seam region.

Pressure-relief effect of coal rock body of long distance lower protective seam mined based on FLAC^(3D)

According to the specific geological condition, analyzed the stress distribution of the overlying strata, the displacement of pressure released seam, thickness variation and the distribution of plastic zones by FLAG3D software to simulate mining of the long-distance lower protective seam. The research results show that the distribution of vertical stress appears as a ＂Double-hump＂ within the pressure-relief range of the protected coal seam and the swelling deformation curve of coal bodies takes an ＂M＂ shape. The swelling is divided into initial swelling, swelling increase and swelling compression stability. The maximum swelling ratio of the pressure released seam is 1.84%, protection angle of the lower protective coal seam along the strike direction is about 55°, protection angle below the dip direction is about 50°, protection angle above the dip direction is about 55°, and the coal seam compression zone resembles a ＂U＂ shape.

Numerical simulation on pressure-relief deformation characteristics of underlying coal-rock mass after upper protective layer excavation

Based on the occurrence features of Group B coal-seams at a coal mine in the Huainan coal mining area, the elasto-plastic mechanical damage constitutive functions and numerical model for the protective layer excavation were established. With the UDEC2D computer program, after the upper protective layer was mined, the stress field change trends, crack development, and expansion deformation trends of underlying coal rock seams in the floor of the working face were simulated and analyzed. The simulation results show the stress changes in coal rock seams, the evolution process of pre-cracks during the process of upper protective layer mining, the caved zone and fractured zone of the underlying coal rock seams. At the same time, the results from the actual investigation and analysis of protected layer deformation match the simulation values, which verifies the validity and accuracy of numerical simulation results. The study results have an important guiding significance for gas management in low permeability and high gas coal seams with similar mining conditions.

Regional gas drainage techniques in Chinese coal mines

China's rapid economic development has increased the demand for coal.These results in Chinese coal mines being extended to deeper levels.The eastern Chinese,more economical developed,regions have a long history of coal mining and many coal mines have now started deep mining at a depth from 800 to 1500 m.This increase in mining depth,geostresses,pressures,and gas content of the coal seam complicates geologic construction conditions.Lower permeability and softer coal contribute to increasing numbers of coal and gas outburst,and gas explosion,disasters.A search on effective methods of preventing gas disasters has been provided funds from the Chinese government since 1998.The National Engineering Research Center of Coal Gas Control and the Huainan and Huaibei Mining Group have conducted theoretical and experimental research on a regional gas extraction technology.The results included two important findings.First,grouped coal seams allow adoption of a method where a first,key protective layer is mined to protect upper and lower coal seams by increasing permeability from 400 to 3000 times.Desorption of gas and gas extraction in the protected coal seam of up to 60%,or more,may be achieved in this way.Second,a single seam may be protected by using a dense network of extraction boreholes consisting of cross and along-bed holes.Combined with this is increased use of water that increases extraction of coal seam gas by up to 50%.Engineering practice showed that regional gas drainage technology eliminates regional coal and gas outburst and also enables mining under low gas conditions.These research results have been adopted into the national safety codes of production technology.This paper systematically introduces the principles of the technology,the engineering methods and techniques,and the parameters of regional gas drainage.Engineering applications are discussed.

Laboratory pull-out tests on fully grouted rock bolts and cable bolts:Results and lessons learned

Laboratory pull-out tests were conducted on the following rock bolts and cable bolts:steel rebars,smooth steel bars,fiberglass reinforced polymer threaded bolts,flexible cable bolts,IR5/IN special cable bolts and Mini-cage cable bolts.The diameter of the tested bolts was between 16 mm and 26 mm.The bolts were grouted in a sandstone sample using resin or cement grouts.The tests were conducted under either constant radial stiffness or constant confining pressure boundary conditions applied on the outer surface of the rock sample.In most tests,the rate of displacement was about 0.02 mm/s.The tests were performed using a pull-out bench that allows testing a wide range of parameters.This paper provides an extensive database of laboratory pull-out test results and confirms the influence of the confining pressure and the embedment length on the pull-out response(rock bolts and cable bolts).It also highlights the sensitivity of the results to the operating conditions and to the behavior of the sample as a whole,which cannot be neglected when the test results are used to assess the bolt-grout or the grouterock interface.

Key technologies and engineering practices for soft-rock protective seam mining

Severe gas disasters in deep mining areas are increasing,and traditional protective coal seam mining is facing significant challenges.This paper proposes an innovative technology using soft rock as the protective seam in the absence of an appropriate coal seam.Based on the geological engineering conditions of the new horizontal first mining area of Luling Coal Mine in Huaibei,China,the impacts of different mining parameters of the soft-rock protective seam on the pressure-relief effect of the protected coal seam were analyzed through numerical simulation.The unit stress of the protected coal seam,which was less than half of the primary rock stress,was used as the mining stress pressure-relief index.The optimized interlayer space was found to be 59 m for the first soft-rock working face,with a 2 m mining thickness and 105 m face length.The physicochemical characteristics of the orebody were analyzed,and a device selection framework for the soft-rock protective seam was developed.Optimal equipment for the working face was selected,including the fully-mechanized hydraulic support and coal cutter.A production technology that combined fully-mechanized and blasting-assisted soft-rock mining was developed.Engineering practices demonstrated that normal circulation operation can be achieved on the working face of the soft-rock protective seam,with an average advancement rate of 1.64 m/d.The maximum residual gas pressure and content,which were measured at the cut hole position of the protected coal seams(Nos.8 and 9),decreased to 0.35 MPa and 4.87 m^3/t,respectively.The results suggested that soft-rock protective seam mining can produce a significant gas-control effect.

Numerical simulation of grooving method for floor heave control in soft rock roadway

Grooving method can restrain the deformation and destruction of surrounding rock by transferring the maximum stress to deep rock,bringing about the effective control for floor heave in soft rock roadway. Based on this important effect,and to discuss the relationship between cutting parameters and pressurerelief effect,this paper carried out a numerical simulation of grooving along bottom slab and two sides of gateway with finite difference software FLAC^（2D）.The results show that the control effect on floor heave in soft rock tunnel can be improved by selecting appropriate cutting parameters.Appropriately increasing the crevice depth in the middle of the floor can improve the stress state of bottom slab by stress transfer. So the floor heave can be more effectively controlled.To lengthen the crevice in the corners of roadway can simultaneously transfer the maximum stresses of bottom slab and two sides to deep rock,and promote the pressure-relief effect.Extending the crevice length and crevice width on both sides within a certain range can decrease the stress concentration in the corners of roadway,and reduce the deformation of two sides.The cutting position beneficial to restrain the floor heave is close to the bottom slab.

A Study on the Dynamic Adjustment of Pressure Relief Gas Drainage Drilling in Mined-Out Areas

With the development of coal mine equipment mechanization, the wide application of “hole instead of roadway” technology greatly reduces the cost of gas control engineering, but puts forward higher requirements for the effect of gas drainage. At present, the drainage effect of coal mine inspection boreholes is mainly evaluated by the drilling field, but the flow rate and gas concentration of each borehole in the drilling field are not the same, which causes the gas drainage effect not to be correctly mastered. In the present study, the pressure relief drilling in the goaf of the working face of a typical multi-coal seam group high gas outburst mining area was taken as the research object. Through the newly developed portable drilling inspection device, the pure amount of drilling drainage was investigated, and the drilling design was dynamically adjusted. The enhancement of the goaf pressure relief gas control effect ensures the gas safety of the mining face. At the same time, this improves the gas extraction rate and reduces the emission of greenhouse gases. If the data from the borehole investigation can be transmitted in real time and analyzed in big data, the optimal extraction negative pressure can be predicted through a regression algorithm. Under the control of the negative pressure of each borehole by the actuator, the extraction system can have the function of intelligent judgment.