The corrosion of stainless steel was experimentally investigated and analyzed to improve the service-life of the crucible and fixture clamps. Through the experiment, stainless steel was found to satisfy the crucible a...The corrosion of stainless steel was experimentally investigated and analyzed to improve the service-life of the crucible and fixture clamps. Through the experiment, stainless steel was found to satisfy the crucible and fixture clamps materials. As the chromium element mass percentage of the stainless steel increased, the corrosion decreased rapidly at first and then slowly increased. With the corrosion time prolonging, the corrosion growth rate is generally a downward trend. With Chromium 20%, the corrosive were the least. With Nickel element mass percentage increased, the corrosion increased rapidly at first and then decreased rapidly, flatten at the last. It was special that the corrosion had little relationship with the Chromium and Nickel mass percentage when the Nickel percentage is more than 35%. The most remarkable corrosion is corresponding with the Nickel element 12%, the least corrosion with Nickel element 80%. So Nickel element 35% is the most optional.展开更多
This paper investigates the effect of rare earth elements on the kinetic process, microstructure and mechanical properties of vanadization in borax bath. The results show that addition of rare earth elements to vanadi...This paper investigates the effect of rare earth elements on the kinetic process, microstructure and mechanical properties of vanadization in borax bath. The results show that addition of rare earth elements to vanadizing agent has obvious catalytic effect on the rate of vanadization, which has been enchanced by 30%. The wear and corrosion resistance of vanadium carbide layer were prompted by the addition of rare earth to the agent. Through increasing vanadium potential of the agent, activating the surface of workpieces and decreasing the activation energy of diffusion of carbon, rare earth elements accelerate the rate of vanadization process.展开更多
Vanadium pentoxide, borax, boron carbide and sodium fluoride were used to grow vanadium carbide coating on surface of Crl2 steel at 950℃ by TD process. The coating of vanadium carbide （VC） extended the serve-life p...Vanadium pentoxide, borax, boron carbide and sodium fluoride were used to grow vanadium carbide coating on surface of Crl2 steel at 950℃ by TD process. The coating of vanadium carbide （VC） extended the serve-life period of Crl2 steel as punching die. Kinetics of vanadium carbide coating growth was brought forward and verified by comparison of the mathematical model with the experimental results. The thickness of coating was illustrated by SEM. The chemical constituent of coating and remnants were tested by X-ray diffraction （XRD） and X-ray energy dispersive spectroscopy （EDS）. To increase the thickness, rare earth silicon powder （FeSiRe23） was added to the borax salt bath. The analysis of XRD revealed that FeSiRe23 increased the depth of vanadium car-bide coating as reducing agent and catalysis.展开更多
The diffusion mechanism of carbide-forming elements from a molten salt bath to a substrate surface was studied in this research, with particular focus on the processes occurring in the molten bath at the time of coati...The diffusion mechanism of carbide-forming elements from a molten salt bath to a substrate surface was studied in this research, with particular focus on the processes occurring in the molten bath at the time of coating. Metal, oxide, and metal-oxide baths were investigated, and the coating process was performed on H13 steel substrates. Scanning electron microscopy and electron-probe microanalysis were used to study the coated samples and the quenched salt bath. The thickness of the carbide coating layer was 6.5 ± 0.5, 5.2 ± 0.5, or 5.7 ± 0.5 μm depending on whether it was deposited in a metal, oxide, or metal-oxide bath, respectively. The phase distribution of vanadium-rich regions was 63%, 57%, and 74% of the total coating deposited in metal, oxide, and metal-oxide baths, respectively. The results obtained using the metal bath indicated that undissolved suspended metal particles deposited onto the substrate surface. Then, carbon subsequently diffused to the substrate surface and reacted with the metal particles to form the carbides. In the oxide bath, oxide powders dissolved in the bath with or without binding to the oxidative structure(Na_2O) of borax; they were then reduced by aluminum and converted into metal particles. We concluded that, in the metal and oxide baths, the deposition of metal particles onto the sample surface is an important step in the formation of the coating.展开更多
基金Funded by the National Natural Science Foundation of China (No.50675165)the National Key Technology R&D Program (No.2006BAF02A29)
文摘The corrosion of stainless steel was experimentally investigated and analyzed to improve the service-life of the crucible and fixture clamps. Through the experiment, stainless steel was found to satisfy the crucible and fixture clamps materials. As the chromium element mass percentage of the stainless steel increased, the corrosion decreased rapidly at first and then slowly increased. With the corrosion time prolonging, the corrosion growth rate is generally a downward trend. With Chromium 20%, the corrosive were the least. With Nickel element mass percentage increased, the corrosion increased rapidly at first and then decreased rapidly, flatten at the last. It was special that the corrosion had little relationship with the Chromium and Nickel mass percentage when the Nickel percentage is more than 35%. The most remarkable corrosion is corresponding with the Nickel element 12%, the least corrosion with Nickel element 80%. So Nickel element 35% is the most optional.
文摘This paper investigates the effect of rare earth elements on the kinetic process, microstructure and mechanical properties of vanadization in borax bath. The results show that addition of rare earth elements to vanadizing agent has obvious catalytic effect on the rate of vanadization, which has been enchanced by 30%. The wear and corrosion resistance of vanadium carbide layer were prompted by the addition of rare earth to the agent. Through increasing vanadium potential of the agent, activating the surface of workpieces and decreasing the activation energy of diffusion of carbon, rare earth elements accelerate the rate of vanadization process.
基金Funded by the National Natural Science Foundation of China (No.50675165)the National Key Technology R&D Program (No.2006BAF02A29)
文摘Vanadium pentoxide, borax, boron carbide and sodium fluoride were used to grow vanadium carbide coating on surface of Crl2 steel at 950℃ by TD process. The coating of vanadium carbide （VC） extended the serve-life period of Crl2 steel as punching die. Kinetics of vanadium carbide coating growth was brought forward and verified by comparison of the mathematical model with the experimental results. The thickness of coating was illustrated by SEM. The chemical constituent of coating and remnants were tested by X-ray diffraction （XRD） and X-ray energy dispersive spectroscopy （EDS）. To increase the thickness, rare earth silicon powder （FeSiRe23） was added to the borax salt bath. The analysis of XRD revealed that FeSiRe23 increased the depth of vanadium car-bide coating as reducing agent and catalysis.
基金Iran University of Science & TechnologyTsinghua University for financial and technical support
文摘The diffusion mechanism of carbide-forming elements from a molten salt bath to a substrate surface was studied in this research, with particular focus on the processes occurring in the molten bath at the time of coating. Metal, oxide, and metal-oxide baths were investigated, and the coating process was performed on H13 steel substrates. Scanning electron microscopy and electron-probe microanalysis were used to study the coated samples and the quenched salt bath. The thickness of the carbide coating layer was 6.5 ± 0.5, 5.2 ± 0.5, or 5.7 ± 0.5 μm depending on whether it was deposited in a metal, oxide, or metal-oxide bath, respectively. The phase distribution of vanadium-rich regions was 63%, 57%, and 74% of the total coating deposited in metal, oxide, and metal-oxide baths, respectively. The results obtained using the metal bath indicated that undissolved suspended metal particles deposited onto the substrate surface. Then, carbon subsequently diffused to the substrate surface and reacted with the metal particles to form the carbides. In the oxide bath, oxide powders dissolved in the bath with or without binding to the oxidative structure(Na_2O) of borax; they were then reduced by aluminum and converted into metal particles. We concluded that, in the metal and oxide baths, the deposition of metal particles onto the sample surface is an important step in the formation of the coating.
