Application of carbon composite iron ore hot briquette to innovative ironmaking process

As a new type of ironmaking raw materials,carbon composite iron ore hot briquette(CCB) is the product of fine iron ore and fine coal by hot briquetting process.On basis of experimental research on the manufacturing and metallurgical properties of CCB,this study focused on the application of CCB to blast furnace ironmaking and newly-developed shaft furnace smelting reduction processes.Firstly,the metallurgical properties of CCB are experimentally tested and compared with the common iron-bearing burdens.Then,the effects of charging CCB on blast furnace operation are numerically analyzed by means of multi-fluid blast furnace model,and the flowchart and pilot test of CCB-Shaft furnace smelting reduction process are briefly introduced.

Mobile power generation system based on biomass gasifcation

Disaster-hit and/or un-electrifed remote areas usually have electricity accessibility issues and an abundance of plant-derived debris and wood from destroyed wooden structures;this can be potentially addressed by employing a decentralized ultrasmall biomass-fed gasifcation power generating system.This paper presents an assessment of the technical viability of an ultra-small gasifcation system that utilizes densifed carbonized wood pellets/briquettes.The setup was run continuously for 100 h.A variety of biomass was densifed and carbonized by harnessing fugitive heat sources before charging into the reactor.Carbonized briquettes and furnished blends exhibited inferior gasifcation performance compared to the carbonized pellets.In the absence of tar blockage problems,steady-state conditions were achieved when pre-treated feedstock was used.Under steady-state conditions for carbonized pellets gasifcation operated at an equivalence ratio of 0.32,cold gas efciency and carbon conversion achieved 49.2%and 70.5%,respectively.Overall efciency and maximum power output of 20.3%and 21 kW were realised,respectively.It was found that the system could keep stable while the low heating valve of syngas was over 4 MJ/m^(3)on condition that avoiding tar blocking issues.The results indicate that the proposed compact ultra-small power generation system is a technically feasible approach to remedy power shortage challenge.In addition,process simulation considering carbonized wood gasifcation combined power generation was formulated to produce syngas and electricity.Woody pellets with the fow rate of 20 kg/h could generate a 15.18 kW power at the air fow rate of 40 Nm^(3)/h,which is in a good agreement with 15 kW in the 100 h operation.It is indicated that the gasifcation combined power generation cycle simulated by Aspen simulator could achieve reliable data to assist the complicated experiment operation.

Self-reduction of Manganese-rich Slag Briquette Containing Carbon

The self-reduction experiment of manganese-rich slag briquette containing carbon was carried out in a high- temperature carbon tube furnace. The main factors affecting the reduction rate were analyzed, and the kinetic model of reduction was established. The results show that the increase of basicity of briquette has an obvious effect on im- proving reduction rate. When the carbon ratio of briquettes is 1.2 and its basicity is 1.0, the reduction rate can reach 90 %. It can accelerate reduction process and decrease reduction time when the appropriate flux CaF2 is added to the briquette. The apparent activation energy of chemical reaction is 24.07 kJ/mol, and the apparent activation energy of internal diffusion is 107.55 kJ/mol by calculation. Therefore, the reduction rate of briquette is determined by the mass transfer of CO in the product layer.

Softening–melting–dripping characteristics and evolution mechanism of vanadium-bearing titanomagnetite carbon composite briquette used as novel blast furnace burden

Vanadium-bearing titanomagnetite carbon composite briquette(VTM-CCB)was proposed as an innovative and promising blast furnace burden to realize low-carbon and high-efficiency ironmaking.To optimize the compositions of VTM-CCB based on its softening–melting–dripping characteristics,the evolution behavior and mechanisms of VTM-CCB in cohesive zone and dripping zone were investigated by conducting softening–melting tests under blast furnace conditions.The results show that the structure evolution of VTM-CCB in softening–melting process is correlated to the molten slag,metallic iron,liquid iron,and residual carbon.With the molar ratio of the fixed carbon to the reducible oxygen in iron oxides(FC/O ratio)ranging from 0.8 to 1.0,the VTM-CCB tends to form dense structure and accelerate the softening and melting.With increasing the FC/O ratio to 1.2 and 1.4,the VTM-CCB tends to form concentric circular structure,which could suppress the collapse of packed bed,shift down the location of core cohesive zone,and improve the gas permeability.Although the appropriate increase in FC/O ratio could improve the softening–melting performance of VTM-CCB,a higher FC/O ratio could also promote the precipitation of Ti(C,N),thereby thickening the molten mixtures and deteriorating the dripping behavior.Fully considering the softening–melting–dripping characteristics and permeability,the appropriate FC/O ratio of VTM-CCB should be controlled in the range of 1.0–1.2.