Anisotropy reduction and mechanical property improvement of additively manufactured stainless steel based on cyclic phase transformation

Owing to the special layer-by-layer deposition process of directed energy deposition(DED),columnar coarse grains,produced by cyclic reheating with intrinsic directional heat flow along the building direc-tion,are difficult to avoid.These grains result in strong anisotropic characteristics with poor mechanical properties,which restrict the application of DED products.This work proposes a novel fabrication strat-egy based on the cyclic-phase-transformation behavior,which can reduce the anisotropy and improve the mechanical properties of DED-printed stainless steel.Using this fabrication strategy,316 L powder(austenitic stainless steel)and 17-4PH powder(martensitic stainless steel)were mixed in different mass ratios to fabricate five types of DED-printed stainless steels.Among the five samples,P70(mixture of 70 wt%17-4PH powder and 30 wt%316 L powder)showed the weakest anisotropy and the best mechanical properties,which can be attributed to the cyclic phase transformation under cyclic reheating treatment and the transformation-induced plasticity(TRIP)effect over a wide range of strains,respectively.Com-pared with the pure 316 L printed material,the tensile test results of P70 showed that the yield strength(YS)and ultimate tensile strength(UTS)increased by 35.4%and 34.5%,respectively,whereas the uniform elongation(UE)and total elongation(TE)were improved by 63.9%and 31.4%,respectively.In addition,the strength-ductility balance(UTS×UE)increased by as much as 120.4%.The proposed fabrication strategy is expected to reduce the anisotropy in other materials that undergo cyclic-phase-transformation phe-nomena during additive manufacturing.

Formation process, microstructure and mechanical property of transient liquid phase bonded aluminium-based metal matrix composite joint

The formation process, microstructure and mechanical properties of transient liquid phase (TLP) bonded aluminium based metal matrix composite (MMC) joint with copper interlayer were investigated. The formation process of the TLP joint comprises a number of stages: plastic deformation and solid diffusion (stage 1), dissolution of interlayer and base metal (stage 2), isothermal solidification (stage 3) and homogenization (stage 4). The microstructure of the joint depends on the joint formation process (distinct stages). The plastic deformation and solid diffusion in stage 1 favoure the intimate contact at interfaces and liquid layer formation. The microstructure of joint consists of aluminium solid solution, alumina particle, Al 2Cu and MgAl 2O 4 compounds in stage 2. The most pronounced feature of joint microstructure in stage 3 is the alumina particle segregation in the center of the joint. The increase of joint shear strength with increasing bonding temperature is mainly attributed to improving the fluidity and wettability of liquid phase and decreasing the amount of Al 2Cu brittle phase in the joint. The principal reason of higher bonding temperature (>600 ℃) resulting in lowering obviously the joint shear strength is the widening of alumina particle segregation region that acts as a preferential site for failure. The increase of joint shear strength with increasing holding time is mainly associated with decreasing the amount of Al 2Cu brittle phase and promoting homogenization of joint.

First-Principles Study of Phase Stability and Mechanical Property of Co_3(Al,W) Precipitates with Different Ratio of Al to W in Co Base Alloys

The energetics, electronic structure and mechanical property of Co3(Al,W) precipitates with different ratio of Al to W in Co base alloys were investigated by the method of supercell and augmented plane waves plus local orbitals within generalized gradient approximation. The calculated results show that the L12 Co3(Al,W) precipitate is the most stable when the ratio of Al to W is equal to 1. When the content of W is higher than 18.5 at%, the L12 and hexagonal structures co-exist in Co3(Al,W) precipitates at 1173 K. It is also shown that the L12 ordered Co3(Al,W) precipitates have an obvious strengthening effect in the disordered fcc cobalt matrix.

Influence of Fe Addition on Phase Transformation,Microstructure and Mechanical Property of Equiatomic NiTi Shape Memory Alloy

Based on equiatomic nickel and titanium, three kinds of NiTiFe alloys with a nominal chemical composition of Ni49Ti49Fe2, Ni48Ti48Fe4 and Ni47Ti47Fe6 （at.%）, respectively, have been designed to investigate the influence of the addition of Fe element on phase transformation, microstructure and mechanical property of equiatomic NiTi shape memory alloy. The microstructures of three kinds of NiTiFe alloys are characterized by the equiaxed grains instead of the dendrites. Consequently, some Ti2Ni precipitates are found to distribute in the grains interior and at the grain boundaries. The content of Fe element has an important influence on mechanical property of NiTiFe alloy. With increasing content of Fe element, the strength of NiTiFe alloy increases substantially, but the plasticity decreases sharply. It can be concluded that pre- cipitation strengthening and solution strengthening play a significant role in enhancing the strength of NiTiFe alloy. In the case of three NiTiFe alloys, neither martensitic transformation nor reverse transformation can be observed in the range from -150 to 150 ~C. On the one hand, the phase transformation temperature is probably out of the scope of the present experimental temperature. On the other hand, the addition of Fe element probably suppresses first-order martensitic transformation or reverse transformation, and consequently the second-order-like phase transformation from an incom- mensurate stage to a commensurate stage can probably take place.

Phase decomposition behavior and its impact on mechanical properties in bulk nanostructured Cu-20 at.%Fe supersaturated solid solution

Extended solid solution of immiscible systems,achieved by extreme processing approaches,can be trans-formed into nanostructured composites via phase decomposition,which are drawing great research atten-tion for their excellent thermal stability and high strength.Here we fabricated the supersaturated solid solution of Cu-20 at.%Fe,a typical immiscible alloy,in bulk state by high pressure torsion,which pro-vides a great freedom over powders for studying the microstructure evolution and mechanical properties in the process of the phase decomposition in immiscible alloys.We found that in the Cu-Fe solid solu-tion,spinodal decomposition of the Fe phases took place at the initial stage of annealing through volume diffusion.This process gives rise to:(1)metastableγ-Fe particles in the Cu grains with coherent Fe/Cu interface,and(2)the more stableα-Fe phase at the grain boundaries.This process was accompanied by moving boundary reaction which first proceeded in the pattern of spinodal decomposition and then changed into classical nucleation-growth mode with the depletion of Fe atoms in Cu.The resultant Cu-Fe nanocomposites were jointly strengthened by the ultrafine Cu andα-Fe grains according to the rule of mixture,including grain boundary strengthening and the hardening of nanoscaleγ-Fe precipitates in the Cu grains.The effects of different strengthening mechanisms were scrutinized and their contributions to mechanical properties were quantitatively evaluated.This work sheds light onto the opportunity of designing and fabricating nanostructured composites via phase decomposition in immiscible systems.

A new insight into LPSO phase transformation and mechanical properties uniformity of large-scale Mg-Gd-Y-Zn-Zr alloy prepared by multi-pass friction stir processing

A large-scale fine-grained Mg-Gd-Y-Zn-Zr alloy plate with high strength and ductility was successfully prepared by multi-pass friction stir processing(MFSP)technology in this work.The structure of grains and long period stacking ordered(LPSO)phase were characterized,and the mechanical properties uniformity was investigated.Moreover,a quantitative relationship between the microstructure and tensile yield strength was established.The results showed that the grains in the processed zone(PZ)and interfacial zone(IZ)were refined from 50μm to 3μm and 4μm,respectively,and numerous original LPSO phases were broken.In IZ,some block-shaped 18R LPSO phases were transformed into needle-like 14H LPSO phases due to stacking faults and the short-range diffusion of solute atoms.The severe shear deformation in the form of kinetic energy caused profuse stacking fault to be generated and move rapidly,greatly increasing the transformation rate of LPSO phase.After MFSP,the ultimate tensile strength,yield strength and elongation to failure of the large-scale plate were 367 MPa,305 MPa and 18.0% respectively.Grain refinement and LPSO phase strengthening were the major strengthening mechanisms for the MFSP sample.In particularly,the strength of IZ was comparable to that of PZ because the strength contribution of the 14H LPSO phase offsets the lack of grain refinement strengthening in IZ.This result opposes the widely accepted notion that IZ is a weak region in MFSP-prepared large-scale fine-grained plate.

Effect of ultrasonic and mechanical vibration treatments on evolution of Mn-rich phases and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys

Effects of ultrasonic vibration(UV)and mechanical vibration(MV)on the Mn-rich phase modification and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys were investigated.The results show that the UV and UV+MV treatments can significantly refine and fragmentize the microstructures.In addition,UV treatment can significantly passivate the primary Mn-rich Al15Mn3Si2 intermetallics.The formation mechanisms of refinement and passivation of the grains and non-dendrite particles were discussed.Compared with the gravity die-cast alloys,the UV and UV+MV treated alloys exhibit improved tensile and creep resistance at room and elevated temperatures.These results can be attributed to the refinement of theα(Al)grains and the secondary intermetallics,the increased proportion of refined heat-resistant precipitates,and the formation of nano-sized Si particles.The ultimate tensile strength of the UV treated alloys at 350℃ exceeds that of commercial piston alloys.This indicates the high application potential of the developed piston alloys in density diesel engines.

Effect of Sc on Al_(3)Fe phase and mechanical properties of as-cast AA5052 aluminum alloy

The AA5052 aluminum alloy is widely used in automobile and aerospace manufacturing,and with the development of light-weight alloys,it is required that these materials exhibit better mechanical properties.Previous studies have demonstrated that the addition of Sc to aluminum alloys can improve both the microstructure and properties of the alloys.In this study,the effect of Sc on the Fe-rich phase and properties of the AA5052 aluminum alloy was studied by adding 0%,0.05%,0.2%,and 0.3%Sc.The results show that with the increase of Sc,the coarse needle-like Fe-rich phase gradually transforms into Chinese-script and then nearly spherical particles,reduce the size of Fe-rich phase,and refine the grain with increase of high angle grain boundaries(HAGBs).These microstructure changes enhance the strength of the AA5052 alloy through Sc addition.The ductility of the alloy is obviously improved because the addition of a lower amount of Sc changes the morphology of Fe-rich phase from needle-like into a Chinese-script,and it is subsequently reduced as a result of significant increase in HAGBs with increasing Sc content.

Mechanical properties and electronic structures of MgCu_2, Mg_2Ca and MgZn_2 Laves phases by first principles calculations

Mechanical properties and electronic structure of MgCu2, Mg2 Ca and MgZn2 phases were investigated by means of first principles calculations from CASTEP program based on density functional theory（DFT）. The calculated lattice parameters are in good agreement with the experimental and literature values. The calculated heat of formation and cohesive energies showed that MgCu2 has the strongest alloying ability and structural stability. Elastic constants of MgCu2, Mg2 Ca and MgZn2 were calculated, and the bulk moduli, shear moduli, elastic moduli and Poisson ratio were derived. The calculated results show that MgCu2, Mg2 Ca and MgZn2 are all ductile phases. Among the three phases, MgCu2 has the strongest stiffness and the plasticity of MgZn2 phase is the best. Melting points of the three phases were predicted using cohesive energy and elastic constants. Density of states（DOS）, Mulliken population, electron occupation number and charge density difference were discussed. Finally, Debye temperature was calculated and discussed.

Effects of second phases on mechanical properties and martensitic transformations of ECAPed TiNi and Ti-Mo based shape memory alloys

TiNi and Ti-based shape memory alloys were processed by equal channel angular pressing （ECAP） at 673-773 K along Bc route to obtain ultrafine grains for increasing the strength of parent phase and improving the functional properties. The effects of both thermodynamically stable and metastable second phases on the mechanical properties and martensitic transformations of these alloys were investigated. It is found that thermodynamically stable Ti2Ni phase has no effect on martensitic transformation and superelasticity of Ti-rich TiNi alloy, thermodynamically stable α phase is harmful for ductility of Ti-Mo-Nb-V-Al alloy, but metastable Ti3Ni4 phase is effective for R phase transformation, martensitic transformation and superelasticity of Ni-rich TiNi alloy. The mechanisms of the second phases on the martensitic transformations and mechanical properties were discussed.

Phase thermal stability and mechanical properties analyses of(Cr,Fe,V)–(Ta,W)multiple-based elemental system using a compositional gradient film

High-entropy alloys(HEAs)generally possess complex component combinations and abnormal properties.The traditional methods of investigating these alloys are becoming increasingly inefficient because of the unpredictable phase transformation and the combination of many constituents.The development of compositionally complex materials such as HEAs requires high-throughput experimental methods,which involves preparing many samples in a short time.Here we apply the high-throughput method to investigate the phase evolution and mechanical properties of novel HEA film with the compositional gradient of(Cr,Fe,V)-(Ta,W).First,we deposited the compositional gradient film by co-sputtering.Second,the mechanical properties and thermal stability of the(Cr0.33Fe0.33V0.33)x(Ta0.5W0.5)100−x(x=13-82)multiplebased-elemental(MBE)alloys were investigated.After the deposited wafer was annealed at 600℃for 0.5 h,the initial amorphous phase was transformed into a body-centered cubic(bcc)structure phase when x=33.Oxides were observed on the film surface when x was 72 and 82.Finally,the highest hardness of as-deposited films was found when x=18,and the maximum hardness of annealed films was found when x=33.

Experimental study on thermal and mechanical properties of tailings-based cemented paste backfill with CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials

CaCl_(2)·6H_(2)O/expanded vermiculite shape stabilized phase change materials(CEV)was prepared by atmospheric impregnation method.Using gold mine tailings as aggregate of cemented paste backfill(CPB)material,the CPB with CEV added was prepared,and the specific heat capacity,thermal conductivity,and uniaxial compressive strength(UCS)of CPB with different cement-tailing ratios and CEV addition ratios were tested,the influence of the above variables on the thermal and mechanical properties of CPB was analyzed.The results show that the maximum encapsulation capacity of expanded vermiculite for CaCl_(2)·6H_(2)O is about 60%,and the melting and solidification enthalpies of CEV can reach 98.87 J/g and 97.56 J/g,respectively.For the CPB without CEV,the specific heat capacity,thermal conductivity,and UCS decrease with the decrease of cement-tailing ratio.For the CPB with CEV added,with the increase of CEV addition ratio,the specific heat capacity increases significantly,and the sensible heat storage capacity and latent heat storage capacity can be increased by at least 10.74%and 218.97%respectively after adding 12%CEV.However,the addition of CEV leads to the increase of pores,and the thermal conductivity and UCS both decrease with the increase of CEV addition.When cement-tailing ratio is 1:8 and 6%,9%,and 12%of CEV are added,the 28-days UCS of CPB is less than 1 MPa.Considering the heat storage capacity and cost price of backfill,the recommended proportion scheme of CPB material presents cement-tailing ratio of 1:6 and 12%CEV,and the most recommended heat storage/release temperature cycle range of CPB with added CEV is from 20 to 40℃.This work can provide theoretical basis for the utilization of heat storage backfill in green mines.

A new type of shale gas reservoir—carbonate-rich shale: From laboratory mechanical characterization to field stimulation strategy

Recently, a new promising type of marine shale gas reservoir, carbonate-rich shale, has been discovered.But the mechanical properties of this type of shale were still unrevealed and the corresponding reservoir stimulation design was lack of guidance. Using the deep downhole cores of an exploratory carbonate-rich shale gas well, the physical and mechanical parameters and failure mechanism of the whole reservoir section were acquired and evaluated systematically, by performing XRD, tri-axial compression, Brazilian splitting, and fracture toughness tests. A new model was established to evaluate the reservoir brittleness based on fracture morphology and stress-strain curve. Recommended strategy for reservoir stimulation was discussed. Results showed that(1) Carbonate-rich shale possessed high compressive strength and high Young's modulus, which were improved by 10.74% and 3.37% compared to that of siliceous shale. It featured high tensile strength and fracture toughness, with insignificant anisotropy.(2) With the content of carbonate minerals increasing, the shear failure morphology transformed from sparse and wide brittle fractures to diffusely distributed and subtle plastic cracks.(3) The brittleness index order was: siliceous shale, clay-rich shale, carbonate-rich shale, and limestone.(4) The special properties of carbonate-rich shale were rooted in the inherent feature of carbonate minerals(high strength, high elastic modulus,and cleavage structure), resulting in greater challenge in reservoirs stimulation. The above findings would promote the understanding of carbonate-rich shale reservoirs and provide reference for the optimum design of reservoir stimulation.

EFFECT OF Mg AND δ-PHASE ON MECHANICAL PROPERTIES OF ALLOY GH169(INCONEL718)

Micro-alloying of Mg,ranged from 30 to 70 ppm,may improve the high temperature ductility,stress rupture,especially,certain important mechanical properties,such as cyclic stress rupture,creep/fatigue interaction and crack propagation rate.The quantity, morphology and distribution of δ-phase may obviously influence the notched cyclic stress rup- ture life.The relevant microstructure shows that the Mg may also influence to certain extent on the feature of δ-phase.Thus,to keep the Mg and δ-phase under control may further im- prove the mechanical properties of alloy GH169.

Evolution of second phases and mechanical properties of 7075 Al alloy processed by solution heat treatment

The effects of solution treatment on the evolution of the second phases and mechanical properties of7075Al alloy werestudied with scanning electron microscopy(SEM),energy dispersive X-ray spectrometry(EDS),differential scanning calorimetry(DSC),hardness and tensile tests.The results show that Mg(Zn,Cu,Al)2phases gradually dissolve into the matrix,yet the size andmorphology of Al7Cu2Fe phase exhibit no change with the increase of the solution treatment temperature and time due to its highmelting point.When the solution treatment temperature and time continue to increase,the formation of coarse black Mg2Si particlesoccurs.Compared to the as-cast alloy,the microhardness,tensile strength,and elongation of the sample under solution heat treatmentat460°C for5h are increased by55.1%,40.9%and109.1%,respectively.This is because the eutectic Mg(Zn,Cu,Al)2phases almostcompletely dissolve and basically no coarse black Mg2Si particles are formed.

Influence of high pressure and manganese addition on Fe-rich phases and mechanical properties of hypereutectic Al-Si alloy with rheo-squeeze casting

The influence of high pressure and manganese addition on Fe-rich phases(FRPs)and mechanical properties of Al-14Si-2Fe alloy with rheo-squeeze casting(RSC)was investigated.The semi-solid alloy melt was treated by ultrasonic vibration(UV)firstly,and then formed by squeeze casting(SC).Results show that the FRPs in as-cast SC alloys are composed of coarseβ-Al5(Fe,Mn)Si,δ-Al4(Fe,Mn)Si2 and bone-shapedα-Al15(Fe,Mn)3Si2 phases when the pressure is 0 MPa.With RSC process,the FRPs are first refined by UV,and then the solidification under pressure further causes the grains to become smaller.The peritectic transformation occurs during the formation ofαphase.For the alloy with the same composition,the ultimate tensile strength(UTS)of RSC sample is higher than that of the SC sample.With the same forming process,the UTS of Al-14Si-2Fe-0.8Mn alloy is higher than that of Al-14Si-2Fe-0.4Mn alloy.

Enhanced mechanical properties and degradation rate of Mg-Ni-Y alloy by introducing LPSO phase for degradable fracturing ball applications

In this work,as-cast Mg-Ni-Y alloys were proposed to develop a feasible material for fracturing balls,and their mechanical performance and corrosion behavior were systematically investigated.Long period stacking order(LPSO)phase was firstly introduced to improve both the mechanical properties and degradation rate of magnesium alloys.With the increase of LPSO phase,the compressive strength was improved significantly,while the elongation of the alloys decreased owing to the relatively brittle nature of LPSO phase.Due to the higher corrosion potential of LPSO phase,the LPSO phase can accelerate the corrosion process by providing more micro-couples.However,the LPSO phase would serve as the corrosion barrier between the corrosion medium and the matrix when the contents of LPSO phase are too high in Mg92.5Ni3Y4.5 and Mg87.5Ni5Y7.5 alloys.As-cast Mg97.5Ni1Y1.5 alloy with satisfactory mechanical properties and rapid degradation rate was successfully developed,exhibiting a high degradation rate of 6675 mm/a(93℃)in 3 wt.%KCl solution and a favorable ultimate compressive strength of 410 MPa.The degradation rate of Mg97.5Ni1Y1.5 alloy is 2-5 times of the current commercial magnesium alloy fracturing materials.

δ-phase precipitation regularity of cold-rolled fine-grained GH4169 alloy plate and its effect on mechanical properties

Cold rolling and heat-treatment were used for the grain refinement of GH4169 superalloy plate.The effects of cold rolling reduction ratio and heat-treatment time on the precipitatedδphase,and the effects ofδ-phase content and morphology on the mechanical properties of the GH4169 alloy plates,are studied.The results demonstrate that coldrolling can promote the precipitation of theδphase and its transformation from theδ-Ni3Nb phase to theδ-NbNi4 phase.The comprehensive properties of the alloy are better when the heat treatment time is 1 h,with 132 MPa increase in the tensile strength and only 2.9%decrease in the elongation relative to those of the original material.The mechanical properties of the alloy are shown to change greatly with the change in theδ-phase morphology.

Effects of high-pressure rheo-squeeze casting on the Fe-rich phases and mechanical properties of Al-17Si-(1,1.5)Fe alloys

The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.