Identification of the Discrete Element Model Parameters for Rock-Like Brittle Materials

An inverse method for parameters identification of discrete element model combined with experiment is proposed.The inverse problem of parameter identification is transmitted to solve an optimization problem by minimizing the distance between the numerical calculations and experiment responses.In this method,the discrete element method is employed as numerical calculator for the forward problem.Then,the orthogonal experiment design with range analysis was used to carry out parameters sensitivity analysis.In addition,to improve the computational efficiency,the approximate model technique is used to replace the actual computational model.The intergeneration projection genetic algorithm(IP-GA)is employed as the optimization algorithm.Consequently,the parameters of the discrete element model are determined.To verify the effectiveness and accuracy of the inverse results,the comparisons of shape deviation experiments with discrete element simulations are provided.It indicates that the effective and reliable discrete element model parameters can be quickly obtained through several sets of experimental data.Hence,this inverse method can be applied more widely to determine the parameters of discrete element model for other materials.

Particle Discontinuous Deformation Analysis of Static and Dynamic Crack Propagation in Brittle Material

Crack propagation in brittle material is not only crucial for structural safety evaluation,but also has a wideranging impact on material design,damage assessment,resource extraction,and scientific research.A thorough investigation into the behavior of crack propagation contributes to a better understanding and control of the properties of brittle materials,thereby enhancing the reliability and safety of both materials and structures.As an implicit discrete elementmethod,the Discontinuous Deformation Analysis(DDA)has gained significant attention for its developments and applications in recent years.Among these developments,the particle DDA equipped with the bonded particle model is a powerful tool for predicting the whole process of material from continuity to failure.The primary objective of this research is to develop and utilize the particle DDAtomodel and understand the complex behavior of cracks in brittle materials under both static and dynamic loadings.The particle DDA is applied to several classical crack propagation problems,including the crack branching,compact tensile test,Kalthoff impact experiment,and tensile test of a rectangular plate with a hole.The evolutions of cracks under various stress or geometrical conditions are carefully investigated.The simulated results are compared with the experiments and other numerical results.It is found that the crack propagation patterns,including crack branching and the formation of secondary cracks,can be well reproduced.The results show that the particle DDA is a qualified method for crack propagation problems,providing valuable insights into the fracture mechanism of brittle materials.

APPLICATION OF DIAMOND TWIST DRILL FOR DRILLING HARD-BRITTLE MATERIALS

A new conception, which combines the advantages of both twist drill and diamond grit, is proposed to develop a new tool for drilling hard brittle materials. The manufacturing process of the drill is introduced, and drilling experiments are carried out by using of the drill developed. As a result, not only it can drill holes with a high efficiency, but also a good quality of hole inlet and outlet can be obtained for such materials as glasses, marble, granite, Al 2O 3, etc. The prospect in practical application of the technique developed is also discussed.

Rotary ultrasonic-assisted milling of brittle materials

In order to improve the machining efficiency of ultrasonic milling,the easiest and most effective approach was started with the improvement of tool design.The main objective of this research was to utilize rotary ultrasonic machining (RUM's) effectiveness in removing brittle materials to extend the applications of this independent,innovative manufacturing method (self-driving rotary ultrasonic machining),and to experimentally investigate its milling application on brittle materials.The designed tool was used in the conjunction with previously established RUM machine tools,and glass was selected as workpiece for experiments.The interrelationship between feed rate and depth of cut was discussed.By measuring the surface roughness of workpiece,the overall efficacy of utilizing RUM for milling was evaluated and presented.Ultrasonic assisted milling results in the reduction of milling resistance,which leads to a greater process rate.

A damage constitutive model of rock-like materials containing a single crack under the action of chemical corrosion and uniaxial compression

To describe the deformation and strength characteristics of the corroded rock-like specimens containing a single crack under uniaxial compression,a damage constitutive model combining hydro-chemical damage with coupling damage of micro-flaws and macro-cracks is proposed.Firstly,based on phenomenological theory,the damage variable of the rock-like specimens subjected to water environment erosion and chemical corrosion is obtained.Secondly,a coupled damage variable for cracked rock-like specimens is derived based on the Lemaitre strain equivalence hypothesis,which combines the Weibull statistical damage model for micro-flaws and the fracture mechanics model for a macro single crack.Then,considering the residual strength characteristics of the rock-like materials,the damage variable is modified by introducing the correction coefficient,and the damage constitutive model of the corroded rock-like specimens with a single crack under uniaxial compression is established.The model is verified by comparing the experimental stress−strain curves,and the results are in good agreement with those provided in the literature.Finally,the correction coefficient of the damage variable proposed in this paper is discussed.The damage constitutive model developed in this paper provides an effective method to describe the stress−strain relationship and residual strength characteristics of the corroded rock-like specimens with a single crack under uniaxial compression.

Failure characteristics and its influencing factors of rock-like material with multi-fissures under uniaxial compression

The compression test on rock-like specimens with prefabricated closed multi-fissures made by pulling out the embedded metal inserts in the precured period was done on the servo control uniaxial loading instrument. The influence of fissure inclination angle and distribution density on the failure characteristics of fissure bodies was researched. It was found that, the fissure inclination angle was the major influencing factor on the failure modes of fissure bodies. The different developmental states of micro-cracks would appear on specimens under different fissure inclination angles. However, the influence of fissure distribution density on the failure mode of fissure bodies was achieved by influencing the transfixion pattern of fissures. It was shown by the sliding crack model that, the effective shear, which drove the relative sliding of the fissure, was a function of fissure inclination angle and friction coefficient of the fissure surface. The strain-softening model of fissure bodies was established based on the mechanical parameters that were obtained by the test of rock-like materials under the same experimental condition. And the reliability of experimental results was identified by using this model.

Laser machining of transparent brittle materials: from machining strategies to applications

Transparent brittle materials such as glass and sapphire are widely concerned and applied in consumer electronics, optoelectronic devices, etc. due to their excellent physical and chemical stability and good transparency. Growing research attention has been paid to developing novel methods for high-precision and high-quality machining of transparent brittle materials in the past few decades. Among the various techniques, laser machining has been proved to be an effective and flexible way to process all kinds of transparent brittle materials. In this review, a series of laser machining methods, e.g. laser full cutting, laser scribing, laser stealth dicing, laser filament, laser induced backside dry etching (LIBDE), and laser induced backside wet etching (LIBWE) are summarized. Additionally, applications of these techniques in micromachining, drilling and cutting, and patterning are introduced in detail. Current challenges and future prospects in this field are also discussed.

Research on Ultrasonic Vibration Grinding of the Hard and Brittle Materials

It is well known that grinding techniques are main methods to machine hard and brittle materials such as engineering ceramics. But the conventional grinding has many shortcomings such as poorer surface finish, quicker wear and tear of grinding tools, lower efficiency and so on. Ultrasonic vibration grinding （UVG） which combines ultrasonic machining and grinding emerged as a developing and promising technique in recent years. In this paper, experimental studies on UVG were conducted on several kinds of hard and brittle material by altering processing parameters such as vibration frequency and its amplitude, diamond abrasive grit size, cutting depth, feeding speed and rotary speed of tools. The experimental results show that alteration in any of above mentioned parameters will bring effects on the processed surface finish of these materials. Of them, the diamond abrasive grit size has the greatest. Moreover, conventional grinding experiments were also carried out on these materials. By comparison, it was found that the UVG is superior to the conventional method in terms of the ground surface quality, the working efficiency and the wear rate of tools.

QUASI-MICROMECHANICAL CONSTITUTIVE THEORY FOR BRITTLE DAMAGED MATERIALS UNDER TENSION

One of fundamental but difficult problems in damage mechanics isthe formulation of the ef- fective constitutive relation ofmicrocrack-weakened brittle o quasi-brittle materials under complexloading, especially when microcrack interaction is taken intoaccount. The combination of phenomenological and mi- cromechanicaldamage mechanics is a promising approach to construction andapplicable damage model with a firm physical foundation.

Non-parallel double-crack propagation in rock-like materials under uniaxial compression

Coalescence among fractures would have influence on the stability of rock masses. Deep understanding of mechanical behavior of fractured rock masses is an important mean to identify failure mechanism of geological disaster. In this study, crack propagation processing was studied through loading pre-fractured specimens of concrete block, termed as rock-like material, in uniaxial compression tests. New non-parallel double-crack geometry was introduced to observe crack coalescence. The flaw combinations are different from the normally used flaw configurations. In addition, ultrasonic detection tests were performed on the test blocks. The stress and strain data of these tests and characteristic parameters of sound wave were recorded. The stress-strain curves of each test block under the uniaxial compression test were drawn, relations among deformation characteristics and crack angle of the crack specimens, and their overall strength were analyzed. It is found that strength of the specimen decreases as crack inclination increases under two crack inclinations. The highest uniaxial compressive strength is found in the specimen with the cracks at the same angle in different directions. Based on description of the crack initiation location, crack surface and the ultimate failure patterns, failure modes of eight subtype for test blocks are divided into three categories. It is expected that the study results could be beneficial for engineering application of jointed rock masses.

MICROMECHANICAL MODELLING OF STRAIN SOFTENING IN MICROCRACK-WEAKENED QUASI-BRITTLE MATERIALS

By using the concept of domain of microcrack growth(DMG),the micromechanisms of damage in quasi-brittle materials subjected to triaxial either tensile or compressive loading are investigated and the complete strew-strain relation including four stages is obtained from micromechanical analysis.The regime of pre-peak nonlinear hardening corresponds to the distributed damage,i.e.the stable propagation of microcracks.After the attainment of the ultimate strength of load-bearing capacity, some microcracks experience the second unstable growth and the distributed damage is transmitted to the localization of damage.These analyses improve our understanding of the hardening and softening behaviors of quasi-brittle materials.

An experimental study on fracture mechanical behavior of rock-like materials containing two unparallel fissures under uniaxial compression

Strength and deformability characteristics of rock with pre-existing fissures are governed by cracking behavior. To further research the effects of pre-existing fissures on the mechanical properties and crack coalescence process, a series of uniaxial compression tests were carried out for rock-like material with two unparallel fissures.In the present study, cement, quartz sand, and water were used to fabricate a kind of brittle rock-like material cylindrical model specimen. The mechanical properties of rock-like material specimen used in this research were all in good agreement with the brittle rock materials. Two unparallel fissures（a horizontal fissure and an inclined fissure） were created by inserting steel during molding the model specimen.Then all the pre-fissured rock-like specimens were tested under uniaxial compression by a rock mechanics servocontrolled testing system. The peak strength and Young＇s modulus of pre-fissured specimen all first decreased and then increased when the fissure angle increased from 0？to 75？.In order to investigate the crack initiation, propagation and coalescence process, photographic monitoring was adopted to capture images during the entire deformation process.Moreover, acoustic emission（AE） monitoring technique was also used to obtain the AE evolution characteristic of prefissured specimen. The relationship between axial stress, AE events, and the crack coalescence process was set up： when a new crack was initiated or a crack coalescence occurred, thecorresponding axial stress dropped in the axial stress–time curve and a big AE event could be observed simultaneously.Finally, the mechanism of crack propagation under microscopic observation was discussed. These experimental results are expected to increase the understanding of the strength failure behavior and the cracking mechanism of rock containing unparallel fissures.

Mechanism of stress distribution and failure around two different shapes of openings within fractured rock-like materials

The complexity of a rock masses structure can lead to high uncertainties and risk during underground engineering construction.Laboratory tests on fractured rock-like materials containing a tunnel were conducted,and twodimensional particle flow models were established.The principal stress and principal strain distributions surrounding the four-arc-shaped and inverted U-shaped tunnels were investigated,respectively.Numerical results indicated that the dip angle combination of preexisting fractures directly affects the principal stress,principal strain distribution and the failure characteristics around the tunnel.The larger the absolute value of the preexisting fracture inclination angle,the higher the crushing degree of compression splitting near the hance and the larger the V-shaped failure zone.With a decrease in the absolute value of the preexisting fracture inclination angle,the compressive stress concentration of the sidewall with preexisting fractures gradually increases.The types of cracks initiated around the four-arc-shaped tunnel and the inverted U-shape tunnel are different.When the fractures are almost vertical,they have a significant influence on the stress of the sidewall force of the four-arc-shaped tunnel.When the fractures are almost horizontal,they have a significant influence on the stress of the sidewall of the inverted U-shaped tunnel.The findings provide a theoretical support for the local strengthening design of the tunnel supporting structure.

STUDY ON DAMAGE BIFURCATION AND INSTABILITY OF ROCK-LIKE MATERIALS

The critical bifurcation orientation and its corresponding hardening modulus for rock-like geomaterials are derived by considering the effect of stiffness degradation and volumetric dilatancy under the assumption of isotropic damage. The dependency of the localized orientation on the degree of damage and initial Poisson＇s ratio of rock is examined and the bifurcation behavior of the uniaxial compression sample under the plane-stress condition is compared with that under plane-strain condition. It is shown that the localization orientation angle intimately depends on both the initial Poisson＇s ratio and degree of damage for the rock sample under the uniaxial compression condition. As the initial Poisson＇s ratio or degree of damage increases, the orientation angle of the plane on which localization tends to be initiated gets to decrease. At the same time, the localization orientation angle of a rock sample under the plane-stress condition is larger than that under the plane-strain condition.

Experimental study of polyurethane foam reinforced soil used as a rock-like material

In this study, p o ly u reth an e foam ty p e th e rm o se t polym erizing, d u e to chem ical reaction b e tw e e n itsliquid ingredients, w as teste d as b in d e r afte r solidifying and th e n a rock-like m aterial m ixing w ith asandy silt ty p e soil w as prep ared . The uniaxial com pressive stren g th s （UCSs） o f p o ly u reth an e foamreinforced soil specim ens w ere d e term in ed for different p o ly u reth an e ratios in th e m ixture. A dditionally,a series o f te sts o n slake durability, im pact value, freezing-th aw in g resistance, and ab rasio n resistance ofp o ly u reth an e reinforced soil （PRS） m ix tu re w as co n d u cted . The UCS values over 3 M Pa w ere m easuredfrom th e PRS specim ens. The testin g results show ed th a t tre a te d soil can econom ically b ecom e adesirable rock-like m aterial in term s o f slake d u ra b ility a n d resistances ag ain st freezing-thaw ing, im pacteffect an d abrasion. As a n o th e r ch aracteristic o f th e rock-like m aterial m ade w ith p o ly u reth an e foam,u n it volum e w eig h t w as found to be q uite low er th a n th o se o f n atu ral rock m aterials.

Volume Change of Heterogeneous Quasi-brittle Materials in Uniaxial Compression

The volumetric strain was categorized into elastic and plastic parts. The farmer camposed of axial and lateral strains is uniform and determined by Hooke＇s law ; however, the latter consisting of axial and lateral strains is a fuaction af thickness af shear band determined by grndieat-dependeat plasticity by cansidering the heterngeneity of quasi- brittle materials. The non- uniform lateral strain due to the fact that shear band was farmed in the middle of specimen was averaged within specimen to precisely assess the volumetric strain. Then, the analytical expression for volumetric strain was verified by comparison with two earlier experimental results for concrete and rack. Finally, a detailed parametric study was carried out to investigate effects of constitutive parameters （ shear band thickness, elastic and softening rnoduli ） and geometrical size of specimen（ height and width of specimen ） on the volume dilatancy.

Experimental study on 3D internal penny-shaped crack propagation in brittle materials under uniaxial compression

Fractures are widely present in geomaterials of civil engineering and deep underground engineering.Given that geomaterials are usually brittle,the fractures can significantly affect the evaluation of underground engineering construction safety and the early warning of rock failure.However,the crack initiation and propagation in brittle materials under composite loading remain unknown so far.In this study,a three-dimensional internal laser-engraved cracking technique was applied to produce internal cracks without causing damage to the surfaces.The uniaxial compression tests were performed on a brittle material with internal cracks to investigate the propagation of these internal cracks at different dip angles under compression and shear.The test results show that the wing crack propagation mainly occurs in the specimen with an inclined internal crack,which is a mixed-ModeⅠ–Ⅱ–Ⅲfracture;in contrast,ModeⅠfracture is present in the specimen with a vertical internal crack.The fractography characteristics of ModeⅢfracture display a lance-like pattern.The fracture mechanism in the brittle material under compression is that the internal wing cracks propagate to the ends of the whole sample and cause the final failure.The initial deflection angle of the wing crack is determined by the participation ratio of stress intensity factors KII to KI at the tip of the internal crack.

3-D NUMERICAL SIMULATION OF FRACTURE PROCESSES IN HETEROGENEOUS BRITTLE MATERIALS

By using the lattice model combined with finite element methods andstatistical techniques, a numerical approach is developed to establish mechanical models ofthree-dimensional heterogeneous brittle materials. A special numerical code is introduced, in whicha lattice model and statistical approaches are used to simulate the initial heterogeneity ofmaterial properties. The size of displacement-load step is adap-tively determined so that only fewelements would fail in each load step. When the tensile principal strain in an element exceeds theultimate strain of this element, the element is considered broken and its Young's modulus is set tobe very low. Some important behaviors of heterogeneous brittle materials are indicated using thiscode. Load-displacement curves and figures of three-dimensional fracture patterns are alsonumerically obtained, which are similar to those observed in laboratory tests.

A Novel Method for Measuring Flexure Strength of Brittle Materials

A novel test method to measure flexure strength for silicon slices and other brittle materials was suggested by using simple supported circular slice samples and steel ball impact loading. The maximal tensile stress expression under concentrating impact load for center of simple supported circular plate was derived based on kinetic energy theorem and small deflection theory of thin plate. The instrument used in the method is simple, the test results are accurate, and the test does not need large scale loading apparatus. An experimental correct method was presented for test results deviated from small deflection limit when the slices were thinner or the strength of slice was higher.

The Stress Analysis for Notched Specimen of Brittle Material under Plane Dead Loading

The stress distribution of notched specimen of brittle material under a plane pressure was studied using a photoelastic meth- od,When elastic deformation appeared inside the specimen,the force transferred by dowel part was triangular transverse force and frictional force on the upper surface of the sample.The quantity of the frictional force was about 31 percent of transverse force.The stress inside the sample was linear along the central cross section of the sample and there was maximum tensile stress σ_y at the tip of the notch.Basing on shearing stress deviation method,the tensile stress σ_y,σ_x and shearing stress τ_(xy) at the cen- tral sections and four adjacent cross sections were calculated.The result pointed out that σ_x and τ_(xy) were smaller than σ_y.There- fore,σ_y was the main factor for crack formation and propagation.